Related Manuals for Harken Industrial LookHead 500
Summary of Contents for Harken Industrial LookHead 500
- Page 1 Winch LokHead 500 KIT INLH500, INLH500KIT, INLH500KIT.C, INLH500KIT.RP Instruction Manual Translation of the Original Instructions Read the manual carefully before using the Winch. Rev. 03 FT UINLH500KIT-E 26-08-2021...
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Page 3: Table Of Contents
Table of Contents Introduction .............................. 5 Information on the manual ��������������������������������������������������������������������������������������������������������������������������������������� 5 Glossary and pictograms ����������������������������������������������������������������������������������������������������������������������������������������� 5 General information ..........................6 Winch identification data and plates ������������������������������������������������������������������������������������������������������������������������� 6 Model for Declaration of Conformity ������������������������������������������������������������������������������������������������������������������������ 7 Certifications ������������������������������������������������������������������������������������������������������������������������������������������������������������ 8 Technical information ����������������������������������������������������������������������������������������������������������������������������������������������� 8 Descent energy ���������������������������������������������������������������������������������������������������������������������������������������������������������... - Page 4 Table of Contents Drilling template ............................32 Drilling template - Winch LokHead 500 KIT (INLH500) ���������������������������������������������������������������������������������������������������� 32 Drilling template - Tripod Plate (INLH500KIT, INLH500KIT�C) ������������������������������������������������������������������������������������������ 32 Drilling template - Plate (INLH500KIT�RP) ������������������������������������������������������������������������������������������������������������������������ 33 Control lever ............................34 Positioning the control lever (INLH500KIT, INLH500KIT�C, INLH500KIT�RP) ���������������������������������������������������������34 Tellumount (INTMOUNT) ........................
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Page 5: Introduction
Introduction INFORMATION ON THE MANUAL This Instruction Manual is an integral part of the Winch LokHead 500 KIT and is intended to provide all the information necessary for its correct and safe use and correct maintenance� If you do not understand the instructions, contact Harken� Keep the manual in a safe place for future reference�... -
Page 6: General Information
110 mm General information WINCH IDENTIFICATION DATA AND PLATES INLH500KIT Each Winch is identified by an indelible CE plate bearing the related reference data� For any communication with the manufacturer or service centres, always quote these references� rantire trasparente l’area N.di serie 1�... -
Page 7: Model For Declaration Of Conformity
General information MODEL FOR DECLARATION OF CONFORMITY DECLARATION OF EC COMPLIANCE 1. (All. IIA Dir. 2006/42/CE) The undersigned Harken Italy S.p.A. Via Marco Biagi, 14, 22070 Limido Comasco (CO) Italy Telephone: +39 031/3523511, Fax: +39 031/3520031 Email: italy@harken.it, Web: www.harken.it hereby declares that the hand powered crane: Winch Lokhead 500 KIT... -
Page 8: Certifications
General information CERTIFICATIONS The Winch LokHead 500 KIT (INLH500, INLH500KIT, INLH500KIT�C, INLH500KIT�RP) is certified in accordance with Directive 2006/42/EC according to the harmonised standard EN 13157:2009� It also complies with standards EN 1496:2017 class A and EN 341:2011 class A type 2� The standard EN 1496:2017 class A qualifies lifting devices for rescue, by means of which a person is lifted by a rescuer from the bottom upwards�... -
Page 9: Safety Information
Safety information SAFETY INFORMATION The use of the Winch LokHead 500 KIT for lifting or lowering persons, in rescue situations, is intended for competent operators who have attended training and specialization courses, etc� and who are qualified for the use of rescue devices or adequately trained to follow emergency protocols, in accordance with the regulations in force in the country where the Winch is used for rescue�... -
Page 10: Safety Information
Safety information WARNING! The Winch LokHead 500 KIT must only be used if an unimpeded lifting operation is possible and must not be used if obstacles constitute a hazard� INTENDED USE The Winch LokHead 500 KIT is designed to be used as a manually operated winch for lifting, lowering and handling loads� In addition, the Winch LokHead 500 KIT is designed and compliant for use in lifting and lowering persons for rescue purposes, if used by a qualified operator�... -
Page 11: Improper Use
Safety information IMPROPER USE The Winch must not be used: - for uses other than those outlined in the “Intended Use” paragraph, for uses not mentioned in this manual or different from those mentioned - if unauthorised modifications or interventions have been carried out - in an explosive atmosphere - after a fall from a height of more than 1 metre onto a hard surface�... -
Page 12: Description Of The System
Description of the system DESCRIPTION OF THE INLH500KIT PARTS Pos. Description Pos. Description Knob Handle Cover Handle lock Stripper arm Control lever Drum Self-locking pin Pulleys U-bolts Clamping plate Removable skirt Anchor device Plate Connectors Pigtail Tripod Adapter ENGLISH 26/08/2021... -
Page 13: Description Of The Inlh500Kit.c Parts
Description of the system DESCRIPTION OF THE INLH500KIT.C PARTS Pos. Description Pos. Description Knob Handle Cover Handle lock Stripper arm Control lever Drum Self-locking pin Pulleys Removable skirt Plate Pigtail Tripod Adapter 26/08/2021 ENGLISH... -
Page 14: Description Of The Inlh500Kit.rp Parts
Description of the system DESCRIPTION OF THE INLH500KIT.RP PARTS Pos. Description Pos. Description Knob Handle lock Cover Control lever Stripper arm Drum Pulleys Removable skirt Plate Pigtail Handle ENGLISH 26/08/2021... -
Page 15: Description Of The Inlh500 Parts
Description of the system DESCRIPTION OF THE INLH500 PARTS Pos. Description Knob Cover Stripper arm Drum Pulleys Removable skirt Handle Handle lock 26/08/2021 ENGLISH... -
Page 16: Dimensions
Dimensions DIMENSIONS INLH500KIT Note: all dimensions are in mm� ENGLISH 26/08/2021... -
Page 17: Dimensions Inlh500Kit.c
Dimensions DIMENSIONS INLH500KIT.C Note: all dimensions are in mm� 26/08/2021 ENGLISH... -
Page 18: Dimensions Inlh500Kit.rp
Dimensions DIMENSIONS INLH500KIT.RP Note: all dimensions are in mm� ENGLISH 26/08/2021... -
Page 19: Dimensions Inlh500
Tolerance for linear and an Tolleranze geometriche pe Geometrical tolerance for f Revision / Modif Dimensions B - Sostituito A9691 C - Aggiunto manua D - Aggiornato assie DIMENSIONS INLH500 E - Aggiornata BOM R272 max La HARKEN SPA è propriet HARKEN SPA is the sole ow Note Note: all dimensions are in mm�... -
Page 20: Technical Information
Technical information WORKING LOADS The maximum working load (MWL) of the LokHead 500 Winch is: - 500 kg (1102�31 lbs) for lifting/lowering loads - 240 kg (529�11 lbs) for lifting/lowering persons in rescue operations WARNING! Do not apply loads greater than the maximum working load (MWL) to the Winch LokHead 500 KIT. The minimum working load of the LokHead 500 Winch, for lowering persons in rescue operations is 50 kg�... -
Page 21: Technical Data
Technical information WARNING! To prevent the load from falling, suitable hooks or lifting accessories must be used. The hooks and lifting accessories used must comply with any applicable standards and directives (including, for example, compliance with point 5.5.8 of UNI 13157:2009). WARNING! The textile rope and the hooks or lifting accessories used must be marked and the identification plate must bear the information required in paragraphs 4.3.1 and 4.3.2 of Annex I of the Machinery... -
Page 22: Plate Test
Plate test PLATE HOLES TEST The Winch LokHead 500 KIT plate holes in versions INLH500KIT, INLH500KIT�C, INLH500KIT�RP were tested in both horizontal and vertical directions (upwards) at a total load of max. 24 kN. INLH500KIT INLH500KIT.C In addition, each pair of Winch plate holes was tested at a total load of max. 36 kN, as shown in the figure below� INLH500KIT INLH500KIT.C INLH500KIT.RP... -
Page 23: Installation
Installation INSTALLATION OF THE WINCH LOKHEAD 500 KIT Mounting surface The Winch must be installed on a flat surface able to withstand a load of 2400 kg� Entry angle of the lifting rope on the Winch The winch entry angle of the rope must be 8° with a tolerance of ±2° to avoid rope override� WARNING! 8°... -
Page 24: Table Of Applicability Of Installation Procedures A, B, C
Installation Table of applicability of installation procedures A, B, C, D Procedure A Procedure B Procedure C Procedure D INLH500 INLH500KIT INLH500KIT�C INLH500KIT�RP Winch versions INLH500KIT and INLH500KIT�C can be adapted to different installation types, removing the tripod adapter plates and/or clamping plate if necessary, see Applicability table� To adapt the Winch INLH500KIT to the installation procedure "B", remove the Tripod Adapter plate, while to adapt to the procedure "D"... -
Page 25: Installation Procedure
Installation Installation procedure A Install the Winch, separately purchasing five (5) M6 hex head (HH) bolts (galvanized, 10�9 UNI EN ISO 4014:2003)� Harken ® does not supply the necessary bolts to install the Winch as the length may vary depending on the installation surface� The final installer is responsible for choosing the appropriate screws, taking into account the loads they will have to bear�... - Page 26 Installation Install the handle coupling as shown: 4� Position the handle coupling on the shaft� 5� Lock the screw on the handle coupling. Proceed to install the Winch according to the following procedure: 1� Install the Winch on a flat surface in the chosen position� 2�...
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Page 27: Installation Procedure
Installation Installation procedure B Install the Winch LokHead 500 KIT tripod adapter plate, fixing it with 4 M12 screws, washers and nuts on a flat surface withstanding a load of 2400 kg� The installer is responsible for choosing the appropriate screws, taking into account the loads they will have to bear� Harken shall not be liable in the event of improper installation of the winch or tripod adapter plate or in the event of improper use of the fixing screws�... -
Page 28: Installation Procedure
Installation Installation procedure C The Winch LokHead 500 KIT can be installed on different tripods, using the tripod adapter plate and the clamping plate, refer to the following table for the compatibility list� WARNING! Before installing the plate on the tripod leg, check its dimensional compatibility. Adapter plate PARALLEL see note below... - Page 29 Installation 1� Place the adapter plate and the tripod clamping plate on the 2� Tighten the two nuts with a wrench tripod Planes must be parallel 3� Tighten the two U-bolts WARNING! Ensure that the adapter plate and the tripod clamping plate are locked and parallel as shown above. 26/08/2021 ENGLISH...
- Page 30 Installation 5� Secure the plate on which the winch is installed with the self- 4. Place the plate on which the Winch is installed on locking nut� the tripod adapter plate. 6� Insert the handle in the handle coupling� 7� Attach an anchorage strap connector to the plate on the Winch side, and the second anchorage strap connector to a secure anchorage point on the opposite side�...
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Page 31: Installation Procedure
Installation Installation procedure D The Winch LokHead 500 KIT (INLH500KIT�RP) must be installed through the three holes in the plate on which it is installed� NOTE! For the loads and directions on the plate anchorage points, refer to the chapter "Plate test"� 26/08/2021 ENGLISH... -
Page 32: Drilling Template
Drilling template Drilling template - Winch LokHead 500 KIT (INLH500) Ø80 - cut out winch outside Ø157 Ø123 final pinion position n°5 holes - Ø6.2 Note: all dimensions are in mm� Drilling template - Tripod Plate (INLH500KIT, INLH500KIT.C) Ø13 Hole drilling template for fixing with M12 screws Note: all dimensions are in mm�... -
Page 33: Drilling Template - Plate (Inlh500Kit.rp)
Drilling Template Drilling template - Plate (INLH500KIT.RP) Note: all dimensions are in mm� 26/08/2021 ENGLISH... -
Page 34: Control Lever
Control lever POSITIONING THE CONTROL LEVER (INLH500KIT, INLH500KIT.C, INLH500KIT.RP) 1� Loosen the knob screw� 2� Position the control lever using the screw supplied with the transformation kit� 3� Tighten the control lever screw� Securely fix the Winch plate to the tripod adapter plate using self- locking nuts�... -
Page 35: Tellumount (Intmount)
Tellumount (INTMOUNT) TELLUMOUNT SUPPORT PLATES (INTMOUNT) FOR VERSIONS INLH500KIT, INLH500KIT.C, INLH500KIT.RP In addition to the fixing method described above, it is possible to use a different anchorage system with TelluMount support plates, a product available on request� This accessory consists of two support plates that connect to the Winch LokHead 500 KIT plate by means of pins and wing nuts that facilitate assembly�... -
Page 36: Description Of The Parts
Tellumount (INTMOUNT) Description of the parts Pos. Description LokHead support plates Wing nut assembly Wing nut/pin assembly Self-locking nut/pin assembly ENGLISH 26/08/2021... -
Page 37: Dimensions
Tellumount (INTMOUNT) Dimensions Note: all dimensions are in mm� 26/08/2021 ENGLISH... -
Page 38: Installation Of Tellumount Plates
Tellumount (INTMOUNT) Installation of TelluMount plates To install the Winch LokHead 500 KIT on the TelluMount support plates, proceed as follows: 1� Insert the Winch LokHead 500 KIT plate between the two TelluMount support plates, hooking it to the pin on the assembly pos�... -
Page 39: Tellumount Plate Anchorage
Tellumount (INTMOUNT) TelluMount plate anchorage Anchorage with bolts Secure the TelluMount support plates to the support surface using 4 M12 grade 12�9 bolts through the 4 external slots (figure A) or the 4 internal slots (figure B); Figure A Figure B (top view) (top view) Example of anchorage by means of bolts in internal slots... -
Page 40: Anchorage With Ropes
Tellumount (INTMOUNT) Anchorage with ropes If it is not possible to anchor the Winch to a plane by means of plugs or bolts, it is recommended to fix the Winch LokHead 500 KIT plate and the TelluMount plates to a fixed point, using connectors, anchorage straps or ropes (appropriately certified for this operation), using the holes indicated below�... -
Page 41: Ud Lokhead Flange Kit (Inhdtool, Inhdtoolxl)
UD LokHead Flange Kit (INHDTOOL, INHDTOOLXL) INHDTOOL, INHDTOOLXL (FOR ALL VERSIONS) In case of need, to extend the position of the Winch Crank or for heavy-duty or intensive applications, it is possible to use the UD LokHead Flange extension kits, available on request� Installation The INHDTOOL kit or INHDTOOLXL kit at Winch LokHead is installed using a CH5 Allen key and a medium flat screwdriver (for the INHDTOOL kit) or a CH6 Allen key (for the INHDTOOLXL kit)�... - Page 42 UD LokHead Flange Kit (INHDTOOL, INHDTOOLXL) 2� Remove the hub coupling� 3� Place the INHDTOOL kit or the INHDTOOLXL kit against the base, coupling it to the Winch LokHead square coupling shaft� Tighten the central M8 screw and the six M6 Allen screws at the base to the torque indicated below� Torque 5 Nm ENGLISH 26/08/2021...
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Page 43: Dimensions
UD LokHead Flange Kit (INHDTOOL, INHDTOOLXL) Dimensions Note: all dimensions are in mm� 26/08/2021 ENGLISH... -
Page 44: Use
USING THE WINCH (ALL VERSIONS) - CHECKING THE WINCH BEFORE USE Before and after each use, visually inspect the Winch LokHead 500 KIT and the plate for signs of wear, damage or breakage� If there are any signs, do not use the machine� If the worn or defective parts are not promptly replaced, the manufacturer shall not be liable for any accidental damage that may result�... -
Page 45: Rope Positioning
ROPE POSITIONING WARNING! Keep fingers, loose clothing, hair, etc. away from the Winch. The area around the Winch handle must be kept free from persons and objects at all times. 1� Pass the rope inside the pigtail� Starting from the base, wind the 2�... - Page 46 3� Pull the rope until any slack on the Winch drum is eliminated, 4� Pass the rope between the two semi-pulleys� To facilitate the then pass the rope over the stripper arm, winding it clockwise and operation, lift the cover� Place the rope inside the retainer� keeping the tension to engage it in the semi-pulleys�...
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Page 47: Lifting (All Versions)
LIFTING (ALL VERSIONS) gear Faster = Less Power gear Slower = More Power 1� Start by turning the handle counter-clockwise� The gears are 2� When the handle becomes difficult to turn in 1 gear, invert the engaged automatically according to the direction of rotation� direction of rotation to engage the 2 �... -
Page 48: Useful Life
Useful life, maintenance WARNING! During lowering operations it is vital to check the free end of the rope, to reduce the risk of serious injury or death. Tie a knot in the free end of the rope to prevent it from coming out of the Winch. WARNING! It is vital that the load or person being lowered is always under control as loss of control can be difficult to recover. -
Page 49: Cleaning
Transport and storage WARNING! Regular periodic inspections are necessary for the safety of users, which depends on the continuous efficiency and durability of the equipment. WARNING! It is not possible to make alterations or additions to the equipment without the prior written consent of the manufacturer. -
Page 50: Control Sheet
Control sheet CONTROL SHEET Keep a control sheet for each Winch with the following details (see the example control sheet below)� It is the responsibility of the user organisation to provide the control sheet and to enter the required details in the control sheet and to file the Winch Inspection Report signed by a Winch Inspector authorised by Harken after the mandatory inspection�... - Page 51 Control sheet INSPECTION/ REPAIR LOG Date planned for the Reason for entry (periodic Defects noted, repairs made Name and signature of Date next periodic inspec- inspection or repair) and other relevant information the competent person tion 26/08/2021 ENGLISH...
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Page 52: Warranty
Manufacturer Harken Italy S.p.A. Via Marco Biagi 14, 22070 Limido Comasco (CO), Italy Tel 031.3523511; Fax 031.3520031 Web: www.harken.it Email: info@harken.it Warranty For the Warranty, refer to the Harken Worldwide Limited Warranty on the website at: http://www.harkenindustrial.com/ The product is accepted under Warranty only if it has been maintained as indicated in this Manual by authorised Harken personnel and is accompanied by the correctly completed Maintenance Sheet...