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INOXPA MIXBLEND Installation, Service And Maintenance Instructions

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INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS
HORIZONTAL BLENDER
MIXBLEND
Original Instructions
02.020.30.02EN
(0) 2022/02

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  • Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS HORIZONTAL BLENDER MIXBLEND Original Instructions 02.020.30.02EN (0) 2022/02...
  • Page 2 INOXPA S.A.U. Telers, 60 17820 - Banyoles (España) hereby declare under our sole responsibility that the HORIZONTAL BLENDER Machine: MIXBLEND Model: MB-05, MB-10 Type: IXXXXXXXXX IXXXXXXXXX Serial number: XXXXXXXXXIINXXX XXXXXXXXXIINXXX fulfills all the relevant provisions of the following directive: Machinery Directive 2006/42/CE Regulation (EC) nº...
  • Page 3 INOXPA S.A.U. Telers, 60 17820 - Banyoles (Spain) hereby declare under our sole responsibility that the HORIZONTAL BLENDER Machine: MIXBLEND Model: MB-05, MB-10 Type: IXXXXXXXXX IXXXXXXXXX Serial number: XXXXXXXXXIINXXX XXXXXXXXXIINXXX fulfils all the relevant provisions of these regulations: Supply of Machinery (Safety) Regulations 2008...

  • Page 4: Table Of Contents

    9.7. Parts list of ME-4105 / ME-4110 in-line mixer ..................31 9.8. Technical section cooled mechanical seal ME-4105 / ME-4110 in-line mixer ........32 9.9. Parts list cooled mechanicasl seal ME-4105 / ME-4110 in-line mixer ........... 32 INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 5: Generalities

    The non-compliance of the prescribed indications in this manual means misuse of this gear on the technical side and the personal safety and this, exempts INOXPA of all responsibility in case of  accidents  and  personal  injuries  and/or  property  damage. Also,  excluded  from  the  warranty  all ...

  • Page 6: Safety

    ATTENTION 3.2. GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting the blender. Contact INOXPA in case of doubt. 3.2.1. During installation Always take into account the Technical Specifications of chapter 9. Never start the blender before connecting it to the lines.
  • Page 7 ALWAYS disconnect the electrical power to the blender prior to carrying out any mainte- nance. Remove the fuses and disconnect the cable from the motor’s terminals. All electrical work must be carried out by authorized personnel. INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 8: General Information

    General Information 4. General Information 4.1. DESCRIPTION The Mixblend horizontal blender is a compact unit. It consists of an in-line mixer with a venturi system in the suction and a hopper with a butterfly valve above the venturi system to add solids to  the liquid which it passes for the mixer. The mixer in-line is in the ME-4100 range. Is a compact design mixer, with axial suction, radial discharge and sanitary connections.

  • Page 9: Installation

    Installation 5. Installation 5.1. RECEPTION OF THE BLENDER INOXPA cannot be held responsible for the damage sustained by the equipment during transport or unpacking. Please visually check that the packaging is not damaged. The blender package includes the following documents:...

  • Page 10: Transport And Storage

    Install the blender so as to allow proper ventilation. If the blender is installed outdoors, it should be covered by a roof. Its location should allow easy access for inspection or maintenance operations. 5.4.1. Excessive temperatures Depending on the fluid to be mixed, high temperatures can be reached inside and around the blender. INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 11: Pipes

    - start and stop the blender motor momentarily. Make sure, looking at the blender by the hopper side, that the rotation direction of the motor fan is counterclockwise. ATTENTION ALWAYS check the direction of rotation of the motor with liquid inside the blender. INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 12: Start-Up

    Before starting the blender, carefully read the instructions in section Installation. Carefully read section 9. Technical Specifications. INOXPA will not be liable for improper use of the equipment. NEVER touch the blender or the lines of hot liquids that are being mixed.

  • Page 13: Troubleshooting

    The following table provides solutions to problems that might arise during the operation of the blender. The blender is assumed to have been properly installed and be suitable for the relevant application. Please contact INOXPA if technical assistance is required. The blender does not suction Insufficient pressure on impulsion...

  • Page 14: Maintenance

    The period between each preventive maintenance service will vary depending on the operating condition of the blender: temperature, flow, number de cycles per day, cleaning solutions used, etc. 8.4. TIGHTENING TORQUE Size lbf·ft 8.5. STORAGE Before being stored the blender must be completely emptied of liquids. Avoid, as far as possible, the exposure of the parts to excessively damp atmospheres. INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 15: Cleaning

    Maximum conditions during the steam or overheated water SIP process: a. maximum temperature: 140ºC / 284ºF b. maximum time: 30 min c. cooling: sterile air or inter gas d. materials:    EPDM (the materials HNBR y FPM are not recommended) INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 16: Disassembly And Assembly Of The Blender

    Incorrect assembly or disassembly may cause damage in the blender’s operation and lead to high repair costs and a long period of downtime. INOXPA is not responsible for accidents or damages cause by a failure to comply with the instructions in this manual.
  • Page 17 3. Remove the hopper (101). 8.8.2. Disassembly of the venturi tube 1. Remove the clamp (92) that joins the mixer to the  venturi tube (102). 2. Remove the clamp (92) that joins the venturi tube  (102) to the butterfly valve (96). 3. Remove the venturi tube (102). When the disassembly of the hopper and the venturi tube is finished proceed to disassembly the  in-line mixer following the instructions of chapter 8.10. Disassembly and assembly of the ME-4105 / ME-4110 in-line mixer. INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 18: Disassembly Of The Mb-10 Blender

    8.9.1. Disassembly of the hopper 1. Loosen and remove the blind nuts (54B). 2. Loosen  the  nuts  (54A)  and  remove  the  threaded  rods (55). 3. Remove the clamp (92) that joins the hopper (101)  to the butterfly valve (96). 4. Remove the hopper (101). 8.9.2. Disassembly of the venturi tube 1. Remove the clamp (92)  that joins the mixer to the venturi tube (102). 2. Remove the clamp (92) that joins the venturi tube (102) to the butterfly valve (96). 3. Remove the venturi tube (102). INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 19: Disassembly And Assembly Of The Me-4105 / Me-4110 In-Line Mixer

    3. Place the O-rings (80) on the internal cover (03) and the front cover (03A). 4. Screw the tie bars (29) to the lantern (04). 5. Place the casing (01), through the tie bars (29), to the lantern (04). 6. Mount the front cover (03A) on the casing (01) and fix it with the blind nuts (45A). 8.10.2. Simple mechanical seal Disassembly: 1. Dismount the lantern protectors (47) removing the screws (50). 2. Loosen and remove the blind nut (45) together with the O-ring (80A) by fixing the shaft with a  wrench from the inside of the lantern (04). 3. Remove the impeller (21) and the rotary part of the mechanical seal (08). 4. Loosen and remove the screws (52A) and their washers (53A) to be able to dismount the inner  cover (03). 5. Together with the internal cover (03), the cover (09) and the stationary part of the mechanical seal  (08) will dismount. 6. Separate the stationary part of the mechanical seal (08) together with the mechanical seal cover  (09). 7. Loosen and remove the screws (52D) and their washers (53A) and separate the mechanical seal  cover (09) from the inner cover (03). 8. Remove the O-ring (80E) from the mechanical seal cover (09). INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...
  • Page 20 4. Fix the mechanical seal cover - inner cover (09,03) assembly to the lantern and fix it with the  screws (52A) and their washers (53A). 5. Place the stationary part of the mechanical seal (08) with its O-ring to the housing of the mechanical  seal cover (09). Respect the assembly dimension of the following figure: 6. Slide the rotary part of the mechanical seal (08) through the shaft (05) fitting the slot and the pin  together until the end. 7. Place the impeller (21) on the shaft (05) fitting the slots with the pins of the shaft (05). 8. Place the O-ring (80A) on the nut (45) and tighten it strongly with a pipe wrench fixing the shaft  with a wrench from the inside of the lantern (04). ATTENTION When installing the new seal, use soapy water when fitting the different parts and seals  to allow them to slide better. Apply to the stationary as well as the rotating parts. INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...
  • Page 21 4. Place the mechanical seal cover (09) on the inner cover (03). 5. Place the rotary part of the mechanical seal (08A) with its O-rings on the cooled mechanical seal  cover (10). 6. Place the O-ring (80F) on the cooled mechanical seal cover (10). 7. Place the cooled mechanical seal cover (10) on the inner cover (03) through threaded pins (55A). 8. Mount the ring of the mechanical seal cover (30) on the cooled mechanical seal cover (10) and  fix this assembly with the nuts (54). 9. Place the assembly of the previous step, carefully to not damage the mechanical seal (08A), on  the lantern (04) and fix it with the screws (52A) and their washers (53A). 10. Place  the  stationary  part  of  the  mechanical  seal  (08)  with  its  O-ring  on  the  housing  of  the  mechanical seal cover (09). Respect the assembly dimension of the following figure: INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...
  • Page 22 3. Remove the front part of the shroud (14). 4. Remove the splash ring (82) from the shaft (05). 5. Remove the studs (55) from the shaft (05) to separate the shaft from the motor (93). Assembly: 1. Place the shaft (05) on the motor shaft (93) and fix it with the studs (55). 2. Place the splash ring (82) on the shaft (05). 3. Place the shroud front part (14) on the motor flange (93). 4. Mount the lantern (04) on the motor (93) fix it with the screws (52) and their washers (53). 5. Mount the shroud casing (14) and fix it with the screws. ATTENTION When installing the new seal, use soapy water when fitting the different parts and seals  to allow them to slide better. Apply to the stationary as well as the rotating parts. INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 23: Assembly Of The Mb-05 Blender

    8.11.2. Assembly of the hopper 1. Place the support (29) of the hopper to the base plate (38) and fix it with the nuts (54A). 2. Place the hopper (101). 3. Mount the seal (92A) in the clamp (92). 4. Place and tighten the clamp (92) that joins the venturi tube (102) to the hopper (101). 5. Place and tighten the screws with their nuts on the support (29) of the hopper (101). When the assembly of the hopper and the venturi tube is finished proceed to assembly the in-line  mixer following the instructions of chapter 8.10. Disassembly and assembly of the ME-4105 / ME- 4110 in-line mixer and fix it to the base plate. INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 24: Assembly Of The Mb-10 Blender

    Maintenance 8.12. ASSEMBLY OF THE MB-10 BLENDER 8.12.1. Assembly of the tube venturi 1. Place the venturi tube (102). 2. Mount the clamp (92) that join the mixer to the venturi tube (102). 3. Place the butterfly valve (96). 4. Mount the clamp (92) that joins the venturi tube (102) to the butterfly valve (96). 8.12.2. Assembly of the hopper 1. Place the hopper (101). 2. Mount the clamp (92) that joins the hopper (101) to the butterfly valve (96). 3. Place the threaded rods (55) and tighten the nuts (54A). 4. Place and tighten the blind nuts (54B). INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...
  • Page 25 Maintenance When the assembly of the hopper and the venturi tube is finished proceed to assembly the in-line  mixer following the instructions of chapter 8.10. Disassembly and assembly of the ME-4105 / ME- 4110 in-line mixer and fix it to the base plate. INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 26: Technical Specifications

    EPDM Internal surface finish bright polish Ra ≤ 0,8 µm External surface finish matt Mechanical seal Stationary part material Carburo de silico (SiC) Rotary part material Carburo de silicio (SiC) Seal material EPDM 1)  The intake of solids can vary depending on their properties 9.1. WEIGHTS AND DIMENSIONS Dimensiones (mm) Mezclador Peso ØC MB-05 1133 MB-10 1263 1012 INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 27: Exploded Drawing Of Mb-05 Blender

    Technical Specifications 9.2. EXPLODED DRAWING OF MB-05 BLENDER INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 28: Parts List Of Mb-05 Blender

    Quantity Material ME-4105 in-line mixer leg motor 1.4307 (AISI 304L) antivibrating support 1.4301 (AISI 304) hopper support 1.4301 (AISI 304) base plate 1.4301 (AISI 304) screw with flange hexagonal screws grower washer clamp 1.4301 (AISI 304) clamp seal EPDM butterfly valve with multiposition mini handle 1.4404 (AISI 316L) + plástico hopper 1.4404 (AISI 316L) venturi tube 1.4404 (AISI 316L) INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 29: Exploded Drawing Of Mb-10 Blender

    Position Description Quantity Material ME-4110 in-line mixer antivibrating support 1.4301 (AISI 304) base plate 1.4301 (AISI 304) screw with flange hexagonal screw washer blind nut threaded rod 1.4307 (AISI 304L) clamp 1.4301 (AISI 304) clamp seal EPDM butterfly valve with multiposition mini handle 1.4404 (AISI 316L) + plástico hopper 1.4404 (AISI 316L) venturi tube 1.4404 (AISI 316L) INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 30: Technical Section Of Me-4105 / Me-4110 In-Line Mixer

    Technical Specifications  9.6. TECHNICAL SECTION OF ME-4105 / ME-4110 IN-LINE MIXER INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 31: Parts List Of Me-4105 / Me-4110 In-Line Mixer

    O-ring EPDM O-ring EPDM O-ring EPDM O-ring EPDM O-ring EPDM splash ring EPDM clamp end cap 1.4404 (AISI 316L) clamp 1.4301 (AISI 304) clamp seal EPDM motor 1)  recommended spare parts INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...

  • Page 32: Technical Section Cooled Mechanical Seal Me-4105 / Me-4110 In-Line Mixer

    9.9. PARTS LIST COOLED MECHANICASL SEAL ME-4105 / ME-4110 IN-LINE MIXER Position Description Quantity Material mechanical seal cooled mechanical seal cover 1.4404 (AISI 316L) ring of mechanical seal cover 1.4404 (AISI 316L) threaded pins O-ring EPDM straight connector 1/4 BSPT D.8 1.4301 (AISI 304) 1)  recommended spare parts INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02...
  • Page 33 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
  • Page 34 How to contact INOXPA S.A.U.: Contact details for all countries are continually updated on our website Please visit www.inoxpa.com to acces the information. INOXPA S.A.U. Telers, 60 - 17820 - Banyoles - Spain...

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