Sears CRAFTSMAN 944.602190 Owner's Manual
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Sears CRAFTSMAN 944.602190 Owner's Manual

Sears CRAFTSMAN 944.602190 Owner's Manual

20 hp electric start 42 mower 6 speed transaxle lawn tractor
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OWNER'S
MANUAL
MODEL NO.
944.602190
Caution:
Read and follow
all Safety Rules
and Instructions
Before Operating
This Equipment
Sears Canada, Inc., Toronto, Ontario M5B 2B8
20 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
• Repair Parts
02494

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Summary of Contents for Sears CRAFTSMAN 944.602190

  • Page 1 Read and follow all Safety Rules ELECTRIC START and Instructions Before Operating 42" MOWER This Equipment 6 SPEED TRANSAXLE LAWN TRACTOR • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Repair Parts Sears Canada, Inc., Toronto, Ontario M5B 2B8...

  • Page 2: Safety Rules

    SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION DO NOT: •...

  • Page 3: Table Of Contents

    SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Look for this symbol to point out impor- Stop machine if anyone enters the area. tant safety precautions. It means CAU- •...

  • Page 4: Product Specifications

    LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT) For Two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship.
  • Page 5 UNASSEMBLED PARTS Seat Steering Wheel Steering (1) Washer Wheel Insert 17/32 x 1-3/16 x 12 Gauge Steering Steering Extension Boot (1) Knob Shaft Steering Wheel Battery Adapter (1) Hex Bolt 3/8-16 x 1 (2) Keps Nut 1/4-20 (2) Hex Bolts 1/4-20 x 3/4 (1) Oil Drain Tube For Future Use (1) Large Flat Washer...

  • Page 6: Assembly

    ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 7 ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. Use terminal access doors for: Follow the appropriate instruction below to remove the • Inspection for secure connections (to tighten tractor from the skid. hardware). TO ROLL TRACTOR OFF SKID(See Operation •...
  • Page 8 ASSEMBLY CHECKLIST DEFLECTOR BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- SHIELD TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE MULCHER BEST PERFORMANCE AND SATISFACTION FROM THIS PLATE QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓...

  • Page 9: Operation

    OPERATION These symbols may appear on your product or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING LIGHTS ON OVER TEMP ENGINE ON ENGINE OFF OIL PRESSURE LIGHT PARKING BRAKE UNLOCKED MOWER LIFT FUEL...
  • Page 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. IGNITION LIGHT SWITCH SWITCH ATTACHMENT...
  • Page 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 12 OPERATION TO TRANSPORT • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the • Raise attachment lift to highest position with attachment ground. Install gauge wheel in appropriate hole with lift control.
  • Page 13 OPERATION TO START ENGINE (See Fig. 6) • If grass is extremely tall, it should be mowed twice to When starting the engine for the first time or if the engine has reduce load and possible fire hazard from dried clip- run out of fuel, it will take extra cranking time to move fuel pings.

  • Page 14: Maintenance Schedule

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level...
  • Page 15 CUSTOMER RESPONSIBILITIES TRACTOR MANDREL TRAILING ASSEMBLY EDGE UP BLADE Always observe safety rules when performing any mainte- nance. CENTER BRAKE OPERATION HOLE If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. FLAT WASHER (See “TO ADJUST BRAKE”...
  • Page 16 CUSTOMER RESPONSIBILITIES TO CHANGE ENGINE OIL (See Fig. 12) TO CLEAN BATTERY AND TERMINALS Determine temperature range expected before oil change. Corrosion and dirt on the battery and terminals can cause the All oil must meet API service classification SF-SJ. battery to “leak”...
  • Page 17 CUSTOMER RESPONSIBILITIES MUFFLER AIR FILTER (See Fig. 13) Inspect and replace corroded muffler and spark arrester (if Your engine will not run properly using a dirty air filter. Clean equipped) as it could create a fire hazard and/or damage. the foam pre-cleaner after every 25 hours of operation or every season.

  • Page 18: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. •...
  • Page 19 SERVICE AND ADJUSTMENTS To obtain the best cutting results, the mower housing should • Connect suspension arms to rear deck brackets and be adjusted so that the front is approximately 1/8" to 1/2" secure with retainer springs. lower than the rear when the mower is in its highest position. •...
  • Page 20 SERVICE AND ADJUSTMENTS BELT REMOVAL TO REPLACE MOTION DRIVE BELT • Remove mower from tractor (See “TO REMOVE (See Fig. 22) MOWER” in this section of this manual). Park the tractor on level surface. Engage parking brake. For • Work belt off both mandrel pulleys and idler pulleys. assistance, there is a belt installation guide decal on bottom •...
  • Page 21 SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT (See Fig. 23) WASHERS The transaxle should be in neutral when the gear shift lever RETAINING is in neutral (N) (lock gate) position. The adjustment is preset RING at the factory; however, if adjustment is needed, proceed as AXLE follows: COVER...
  • Page 22 SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY TO REPLACE HEADLIGHT BULB (See Fig. 26) • Raise hood. • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Unsnap headlight wire connector. •...
  • Page 23 SERVICE AND ADJUSTMENTS ENGINE STOP TO ADJUST THROTTLE CONTROL CABLE (See Fig. 27) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: •...

  • Page 24: Storage

    STORAGE Immediately prepare your tractor for storage at the end of the ENGINE season or if the tractor will not be used for 30 days or more. FUEL SYSTEM CAUTION: Never store the tractor with IMPORTANT: IT IS IMPORTANT TO PREVENT GUM gasoline in the tank inside a building DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM where fumes may reach an open flame...

  • Page 25: Troubleshooting

    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not “CHOKED” properly. See “TO START ENGINE” in Operation section. Engine flooded. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Dirty air filter.
  • Page 26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run Faulty operator-safety presence control system. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. clutch engaged Poor cut - uneven Worn, bent or loose blade.
  • Page 27 TRACTOR - - MODEL NUMBER 944.602190 SCHEMATIC BLACK BATTERY FUSE STARTER AMMETER (OPTIONAL) BLACK WHITE SOLENOID CLUTCH / BRAKE (PEDAL UP) WHITE SEAT SWITCH IGNITION (NOT OCCUPIED) SWITCH WHITE BLACK BLACK BLACK BLACK ATT'MENT CLUTCH GROUNDING (CLUTCH OFF) BLACK CONNECTOR HOUR METER (OPTIONAL)

  • Page 28: Repair Parts - Tractor

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 ELECTRICAL D .C...
  • Page 29 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 7603J Case Battery 145211 Bolt Btr Frt 1/4-20 x 7.5 150109 Hold down Battery Front 145769 Nut Push Nylon 1/4 Batt Frt 176138 Switch Interlock Push-In 175688...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 CHASSIS AND ENCLOSURES...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 17060612 Screw 3/8-16x3/4 155272 Bumper Hood/Dash 168337X011 Dash STD533710 Bolt Carriage 3/8-16 x 1 174996 Panel Dash Lh 172105X010 Panel Dash Rh 17490608 Screw Thdrol 3/8-16 x 1/2 174330X558 Hood 126938X...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 DRIVE 52 30...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 DRIVE PART PART DESCRIPTION DESCRIPTION - - - - - - - - - Transaxle (See Breakdown) 71170764 Bolt Hex Peerless 206-545C STD55143 Washer Lock Hvy Hlcl Spr 7/16 146682 Spring Return Brake T/a Zinc 154778 Keeper Belt Engine Foolproof 123666X...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 STEERING ASSEMBLY...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 STEERING ASSEMBLY PART DESCRIPTION 139768 Wheel Steering 175131 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 X 1-5/8 X 16 Ga. 19272016 Washer 27/32 X 1-1/4 X 16 Ga.
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 180597 Seat 121246X Bracket Mounting Switch 180166 Bracket Pivot Fender 121248X Bushing Snap Blk Nyl 50 Id 71110616 Bolt Fin Hex 3/8-16unc X 1 72050412 Bolt Rdhd Sqnk 1/4-20x1-1/2 19131610 Washer 13/32 X 1 X 10 Ga 134300...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 DECALS PART PART DESCRIPTION DESCRIPTION 156369 Decal Fend STLT Oper 177253 Decal Hood Side 177278 Decal Hood RH 160396 Decal V-Belt Schematic 138047 Decal Batt Diehard 179128 Decal Deck "B" 42" 181659 Decal Engine 149517 Decal Bat Dan/Psn...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 ENGINE PART DESCRIPTION 170546 Control Throt Paddle 17720408 Screw Hex Thd Cut 1/4-20 X 1/2 - - - - - - - - Engine (See Breakdown) B&S Model No. 407777-0167-E1 149723 Muffler Exhaust 159955 Exhaust Asm.
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 MOWER DECK 153 154...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 MOWER DECK PART PART DESCRIPTION DESCRIPTION 165892 Mower Deck Assembly, 42” 131845 Arm Assembly, Pad, Brake STD533107 Bolt 133943 Washer, Hardened 138017 Bracket Assembly,Sway Bar, Front 155046 Arm, Idler 165460 Bracket Sway Bar 38/42” Deck 165723 Spacer, Retainer STD624008...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 LIFT 17 18...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 LIFT PART DESCRIPTION 159460 Wire Asm Inner W/Plunge5r 159471 Shaft Asm Lift 105767X Pin Groove STD581062 E Ring 19211621 Washer 29/32 x 1-1/4 x 21 Ga. 120183X Bearing Nylon Blk .629 ID 125631X Grip Handle Fluted 122365X...
  • Page 44 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 PEERLESS PMST TRANSAXLE - MODEL NUMBER 206-545C...
  • Page 45 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 PEERLESS PMST TRANSAXLE - MODEL NUMBER 206-545C PART PART DESCRIPTION DESCRIPTION 772147 Transaxle Cover 790079 Brake Lever 780086A Needle Bearing 5/8” 792073A Screw 1/4 - 20 x 1-1 /4” 770128 Transaxle Case 792085A Screw 1/4 - 20 x 2 1/4”...

  • Page 46: Repair Parts - Engine

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 BRIGGS & STRATTON ENGINE - - MODEL NUMBER 407777, TYPE NUMBER 0167-E1 929A 1019 LABEL KIT 1058 OWNER’S MANUAL 1036 EMISSION LABEL 1026 865A 1026A 447A 447A 1024 1035 1017 1280 865B 447A...
  • Page 47 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 BRIGGS & STRATTON ENGINE - - MODEL NUMBER 407777, TYPE NUMBER 0167-E1 1022 1029 1022 1029 1100 1100 1023 1022 1023A 1022 187A 1169 1128 121 CARBURETOR OVERHAUL KIT 1128 552A 1124 1126 552A 1123...
  • Page 48 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 BRIGGS & STRATTON ENGINE - - MODEL NUMBER 407777, TYPE NUMBER 0167-E1 1095 VALVE GASKET SET 1022 1070 1005 1119 358 ENGINE GASKET SET 1051 1022 309A 1051 544A 1090 803A 797A 1090 797A 310A...
  • Page 49 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 BRIGGS & STRATTON ENGINE - - MODEL NUMBER 407777, TYPE NUMBER 0167-E1 PART PART DESCRIPTION DESCRIPTION 690231 Cylinder Assembly 690994 ؇ Gasket-Float Bowl 499585 Kit-Bushing/Seal (Magneto Side) 499807 Kit-Choke Shaft 391086 • Seal-Oil (Magneto Side) 499808 Ø...
  • Page 50 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602190 BRIGGS & STRATTON ENGINE - - MODEL NUMBER 407777, TYPE NUMBER 0167-E1 PART PART DESCRIPTION DESCRIPTION 692024 Clutch-Drive 690970 •+ Gasket-Exhaust 691036 Dipstick 691127 Screw (Rocker Cover) 691032 • Seal-Dipstick Tube 694000 Hose-Vacuum 691037 Tube-Dipstick...
  • Page 51 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.
  • Page 52 PRINTED IN U.S.A. 181826 REV. 1 4.23.02 RD...

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