Selec VFD Series User Manual
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VFD Series

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Summary of Contents for Selec VFD Series

  • Page 1 General Purpose VFD Series...
  • Page 2 User Manual Preface PREFACE Thank you for choosing the VFD-S General Purpose Variable Frequency Drives series. This manual will provide you with the detailed steps and precautions regarding installation, wiring, setting of functional parameters, routine maintenance, malfunction diagnosis and solution etc. The VFD-S series of drives focuses on providing you with the best levels of scalar control of asynchronous AC motors.
  • Page 3: Table Of Contents

    User Manual Contents CONTENTS 1. Safety precautions 1.1 Warning 1.2 Safety guidelines 1.3 Delivery and Installation 2. Installation 2.1 Installation environment 2.2 Installation instructions and space limit 3. Wiring 3-1 Connection methods for assorted devices 3-2 Standard Wiring Diagram 3-3 Description of Terminals 3-3-1 Connection of Input Power Terminals 3-3-2 Connection of Output Power Terminals 3-3-3 Braking Resistors and Braking Unit...
  • Page 4 User Manual Contents P8- Simple PLC and multispeed options P9- Protection Parameters P10- Fault History P11- Communication parameters P12- Enhanced Parameters 6-2 Detailed Explanation of Functional Parameters- P0- Basic Parameters P1- Keypad Parameters P2- Start and Stop Parameters P3- Motor Parameters P4- Scalar Control Parameters P5- Input Function Parameters P6- Output Function Terminals...
  • Page 5: Safety Precautions

    User Manual 1. Safety Precautions Read this manual carefully and follow all safety precautions before moving, installing, operating and servicing the variable-frequency drive (VFD). Ignoring the safety protocols can result in damage or loss of life or property. 1.1 Warning People working on the device should take part in professional electrical and safety training, receive the certification and be familiar with all steps and requirements of installing, commissioning, operating and maintaining the device to avoid any hazards.
  • Page 6: Installation

    User Manual 2. Installation 2.1 Installation environment The surroundings must be free from dust, caustic/corrosive/inflammable gases/liquids. Ÿ There shouldn’t be any metal particulates in the surrounding air. Ÿ The ambient temperature should be -10°C ~ +50°C. Sufficient ventilation should be available. Ÿ...
  • Page 7: Wiring

    User Manual 3. WIRING For the safety of the operator as well as devices, only the professional engineers are allowed to Ÿ operate it. Please pay attention to the following precautions while wiring. Power must be shut off before wiring. Ÿ...
  • Page 8: Standard Wiring Diagram

    User Manual 3-2 Standard Wiring Diagram Single phase supply source 230VAC ± 15% Three phase supply source 415VAC ± 15% 50/60 Hz. Main Circuit Grounding of Power Motor Grounding Measurments Control Circuit Forward Rotation X1 Input terminal 1 Reverse Rotation X2 Input terminal 2 Forward Jog X3 Input terminal 3...
  • Page 9: Description Of Terminals

    User Manual 3-3 Description of Terminals Terminal symbol (code) Functional descriptions Terminals for three-phase AC input 415V R, Y, B Terminals for Single-phase AC input 220V Output terminals, connect with three-phase AC electromotor U, V, W Terminals for braking resistor(optional) B1, B2 Terminal of ground (Earth terminal) For safety's sake, please connect wires according to the regulations of National Electrical Code while...
  • Page 10: Braking Resistors And Braking Unit

    User Manual 3-3-3 Braking Resistors and Braking Unit If inertia load is large and the converter needs to be shut off frequently or in a short time, braking resistors or braking units should be selected and installed accordingly to solve the issue of insufficient braking capacity and improve braking torque.
  • Page 11: Keyboard And Panel

    User Manual Symbol Description/ Default Setting Items Terminal Name Multifunction Input Terminal 2 Default Setting: REV Multifunction Input Terminal 3 Default Setting: FWD JOG Multifunction Input Terminal 4 Default Setting: Ext Fault Multifunction Input Terminal 5 Default Setting: Fault Reset Control Terminals Ground Ground for control terminals Multifunction Transistor Output 1...
  • Page 12 User Manual 4.5 Illustrations of keyboard operations...
  • Page 13: Units Leds Descriptions

    User Manual 4.2 Units LEDs descriptions Function Denotes that the value being shown is a voltage Denotes that the value being shown is a current Denotes that the value being shown is a frequency 4.3 Function LEDs descriptions Function Denotes that the drive is in RUN operation Denotes the direction of operation of the drive.
  • Page 14: Running

    User Manual 5. RUNNING 5-1 Commissioning 5-1-1 Check before running Please confirm that there is no short circuit between terminals or any exposed charged Ÿ component. Do not connect the unit to the power supply until the enclosure is assembled and closed. Ÿ...
  • Page 15: Quick Commissioning

    User Manual 5-1-3 Quick Commissioning Start Connection as per wiring diagram Power ON Set Motor Parameters as per nameplate data in P3 group Select Frequency source in P0-01 Select Control mode in P0-02 Set Acc and Dec times in P0-04 and P0-05 Select start and stop modes in P2-00 and P2-05 Check protection levels in...
  • Page 16: Specifications Of Functional Parameters

    User Manual 6. SPECIFICATIONS OF FUNCTIONAL PARAMETERS 6-1 Functional Parameters Table For ease of programming, the settings have been classified into basic and advanced as mentioned in the table below. “○”: It indicates that the specified parameter can be varied irrespective of the drive’s run-state “●”: It indicates that specified code parameters cannot be changed or modified while the drive is running.
  • Page 17: P1- Keypad Parameters

    User Manual Basic Fun. Default Modifi- M-bus Description Settings and Range Setting Code Value cation Address 0.0Hz- Upper limiting Frequency Lower limiting P0-10 0.0 Hz 40010 frequency (P0-09) 0.0Hz- Upper limiting Frequency P0-11 Jog Frequency 5.0 Hz 40011 (P0-09) Carrier Depends Depends on Model P0-12...
  • Page 18: P2- Start And Stop Parameters

    User Manual Basic Fun. Default Modifi- M-bus Description Settings and Range Setting Code Value cation Address P1-07 Set Password 0000-9999 0000 40107 0: Keypad UP/DOWN keys Frequency 1: Keypad Encoder P1-08 Switch 40108 2: POT (Pot input) Source 3: AI (Analog Input) 4: Communication Reference Lower Limit Frequency to...
  • Page 19: P3- Motor Parameters

    User Manual P3 – MOTOR PARAMETERS Basic Fun. Default Modifi- M-bus Description Settings and Range Setting Code Address Value cation Rated frequency F3 (P4-07) – 400.0 Hz P3-00 50.0 Hz 40300 Depends Rated Voltage Depends on Model P3-01 40301 on Model Depends Depends on Model P3-02...
  • Page 20: P5- Input Function Parameters

    User Manual Basic Fun. Default Modifi- M-bus Description Settings and Range Setting Code Value cation Address 0: Disabled 1: Always Enable P4-08 AVR Function 40408 2: Only Enable during deceleration Energy-efficient P4-09 0: Disable ; 1: Enable 40409 running (EER) 0: Disable P4-10 Braking Unit Enable 300-400: Enable level (1Ø)
  • Page 21: P6- Output Function Parameters

    User Manual Basic Fun. M-bus Default Modifi- Description Settings and Range Setting Code Value cation Address 0: Disable 1: Forward Rotation Multifunction P5-13 40513 2: Reverse Rotation Input X1 3: Three-Wire Control 4: Multiphase Reference Velocity 1 5: Multiphase Reference Multifunction Velocity 2 P5-14...
  • Page 22: P7- Pi Control Parameters

    User Manual Basic Fun. M-bus Default Modifi- Description Settings and Range Setting Code Value cation Address 0: Disable; 1: Running; 2: Direction 3: Fault Output; 4: Pre- Alarm; 5: Standby; 6: Frequency arrived 7: Frequency detected Relay Output 8: Upper Limit Frequency P6-01 40601 9: Lower Limit Frequency...
  • Page 23: P8- Simple Plc And Multispeed Options

    User Manual P8- SIMPLE PLC AND MULTISPEED OPTIONS Basic Fun. Default Modifi- M-bus Description Settings and Range Setting Code Value cation Address 0: Disabled; 1: Program stops after running for one cycle 2: Program runs for one cycle & Program run then continues at last operating P8-00 40800...
  • Page 24: P9- Protection Parameters

    User Manual P9- PROTECTION PARAMETERS Basic Fun. Default Modifi- M-bus Description Settings and Range Setting Code Value cation Address Overload 0: Disable; 1: Enable 40900 P9-00 protection enable Critical value of P9-01 50 – 120 % 110 % 40901 Overload protection P9-02 Overload detection 0.1 to 3600.0 s 0.1 s...
  • Page 25: P10- Fault History

    User Manual Basic Fun. Default Modifi- M-bus Description Settings and Range Setting Code Value cation Address P9-20 Overcurrent trip time 0.1 to 3600.0 s 0.1 s 40920 Overcurrent 0: Disabled; 1: Enabled P9-21 40921 pre-alarm enable Overcurrent P9-22 100 to P9-19 105 % 40922 pre-alarm...
  • Page 26: P11- Communication Parameters

    User Manual P11- COMMUNICATION PARAMETERS Basic Fun. Default Modifi- M-bus Description Settings and Range Setting Code Value cation Address P11-00 Slave Address 1-127 41100 0: 1200; 1: 2400; 2: 4800; Communication 3: 9600; 4: 19200; 5: 38400; P11-01 41101 baud rate 6: 57600;...
  • Page 27: Detailed Explanation Of Functional Parameters-P0- Basic Parameters

    User Manual Basic Fun. Default Modifi- M-bus Description Settings and Range Setting Code Value cation Address Lower Limiting Frequency FDT Level (P0-10) – Upper Limiting P12-12 0.0 Hz 41212 Detection Value Frequency (P0-09) Lower Limiting Frequency FDT Level Lagged (P0-10) – FDT Level P12-13 0.0 Hz 41213...
  • Page 28 User Manual 0: Controlled by Keyboard Control 1: Controlled by Terminal & Stop key disabled mode for P0-02 Default : 0 2: Controlled by Terminal & Stop key enabled running 3: Controlled by Communication This setting determines the source of control signals for the drive. For setting 0, the keypad RUN, JOG and STOP keys will control the operation.
  • Page 29 User Manual 0: Standard direction Default running P0-06 Default : 0 direction 1: Reverse direction This parameter is used to determine the default running direction of the drive. It is useful when there is a need to permanently change the default direction of the motor. It helps the user as they do not need to manipulate the wiring to change the default direction.
  • Page 30: P1- Keypad Parameters

    User Manual Auto storage of 0: Retention after Power Down keyboard frequency P0-13 Default : 0 1: No Retention on Power Down in case of power down This function determines if the frequency set using the keyboard encoder or UP/DOWN keys will be retained post power down.
  • Page 31 User Manual Display co-efficient P1-02 0.1 – 10.0 of Frequency This parameter determines the multiplier that will be applied to the output frequency parameter being displayed on the keypad. It will also affect the running frequency field accessed through external communication.
  • Page 32: P2- Start And Stop Parameters

    User Manual P2- Start and Stop Parameters 0: Direct Start P2-00 Start mode Default : 0 1: DC Braking Start Start signal Start signal Time Output Freq. Time Output Freq. Set Freq. Set Freq. Starting Freq. Starting Time Freq. Starting Freq. DC Brake retention Starting Freq.
  • Page 33 User Manual 0: Coast to Stop Stop mode 1: Ramp to Stop P2-05 2: DC Braking Stop Stop signal Time Output voltage Actual time taken by motor to stop will depend Motor speed on the load Time Coast to Stop Stop signal Time Output Freq.
  • Page 34 User Manual This parameter determines how the drive executes the stopping operation 0: In coast to stop, the drive simply turns off all the output switches and the system comes to a halt purely based on the losses incurred due to friction. 1: In the ramp to stop mode, the drive decelerates the motor as per the selected deceleration time.
  • Page 35 User Manual 0: Running with low Limit Frequency Lower frequency P2-11 1: Stopping Default : 0 limit crossing action 2: Standby 3: Hibernation Hibernation Restore Delay Time 0 – 50.0 s P2-12 Default : 0.0 s Delay Time This setting is used to determine the drive’s operation in cases where the set frequency goes below the lower limiting frequency as set in P0-10.
  • Page 36: P3- Motor Parameters

    User Manual P3- Motor Parameters Rated frequency F3 (P4-07) – 400.0 Hz P3-00 Default : 50.0 Hz Default: Depends Rated Voltage Depends on Model P3-01 on Model Default: Depends Depends on Model P3-02 Rated Current on Model Default: Depends Depends on Model P3-03 Rated Power on Model...
  • Page 37 User Manual V rated Linear 1.5 Power 2.0 Power 1.7 Power Frequency F rated 0: General V/f traces a linear relationship between the output voltage and frequency. It is used generally for constant load applications 1, 2, and 3: The Non-linear curves are usually used in pump and centrifugal applications and help in improving the energy efficiency of the system.
  • Page 38 User Manual V rated Freq F rated Torque boost P4-07 0-15.0 % Default : 5.00 % This parameter compensates for output voltage when the converter is running in the low-frequency region, to improve the low-frequency torque which is usually a drawback in scalar control schemes. However, if the setting of torque boost is too high, the motor could overheat or experience an overcurrent condition.
  • Page 39: P5- Input Function Parameters

    User Manual 0: Disabled 1: Always Enable P4-08 AVR Function Default : 0 2: Only Enable during deceleration The AVR function ensures that the output voltage of the drive remains stable even in cases where the system might experience fluctuations in the grid voltage. Energy-efficient 0: Disable P4-09...
  • Page 40 User Manual Corresponding parameter P5-03 P5-01 P5-00 P5-02 P5-06 Lower Limit of AI 0.0 – 100.0 % Default: 0.5 % Corresponding Setting P5-07 0.0 – 100.0 % Default: 0.0 % of AI Lower Limit Upper Limit of AI P5-08 AI Lower Limit – 100.0 % Default: 0.5 % Corresponding Setting 0.0 –...
  • Page 41 User Manual 0: Disable Multifunction Default: 1: Forward Rotation P5-13 Input X1 2: Reverse Rotation 3: Three-Wire Control 4: Multiphase Reference Velocity 1 Multifunction Default: 5: Multiphase Reference Velocity 2 P5-14 Input X2 6: Multiphase Reference Velocity 3 7: Forward JOG ; 8: Reverse JOG 9: Increase Frequency 10: Decrease Frequency Multifunction...
  • Page 42 User Manual Description Function Value Forward Jog Triggers forward jogging operation. Reverse Jog Triggers reverse jogging operation Increase The input terminals are used to increase or decrease the set Frequency frequency value. Decrease The step size is decided by parameter P5-17. The frequency Frequency source (P0-01) has to be set to either 5 or 6.
  • Page 43 User Manual 0: Two-Wire Control Mode 1 Terminal Control 1: Two-Wire Control Mode 2 Default: P5-18 Mode 2: Three-Wire Control Mode 1 3: Three-Wire Control Mode 2 This parameter decides the control technique that will be followed when the user selects P0-02 as 1 or 2.
  • Page 44 User Manual FWD (RUN) 3W (STOP) REV (DIR) Stop 3: Three-Wire Control Mode 2 FWD (RUN) Forward 3W (STOP) Stop REV (DIR) Reverse Terminal Filtering Default: P5-19 2 ms- 100 ms Time 10 ms This parameter allows the user to customize the debounce time being used for the multifunction input terminals.
  • Page 45: P6- Output Function Terminals

    User Manual P6- Output Function Terminals 0: Disable 1: Running 2: Direction 3: Fault Output Default: Y1 Output Options P6-00 4: Pre-Alarm 5: Standby 6: Frequency arrived 7: Frequency detected 8: Upper Limit Frequency 9: Lower Limit Frequency 10: Setting Count Value Received 11: Specified Count Value Relay Output...
  • Page 46 User Manual Description Function Value The output terminal denotes that the internal counter has Specific Count reached the specific count value (P12-16) Value Reached Denotes that the input signal at POT has gone below the POT Signal Loss user defined threshold value set in parameter P5-05 Threshold Reached Denotes that the input signal at AI has gone below the AI Signal Loss...
  • Page 47: P7- Pi Control Parameters

    User Manual P7 – PI Control Parameters 0: Keyboard PI reference 1: Panel encoder P7-00 Default: 0 source 2: Analog channel POT The PI Control parameters are used when PI control has been chosen as the frequency control source in P0-01. Choose the source which will provide the reference value for the PI control loop.
  • Page 48 User Manual The greater the proportional gain is, the smaller the adjusting speed of the system will be. But the proportional gain is excessive, it may cause vibration. The adjustment method is to extend the integral time and make the system running only by proportional control; meanwhile, the set value should be changed to observe its stable deviation (static error) between the feedback signal and given quantity;...
  • Page 49: P8- Simple Plc And Multispeed Parameters

    User Manual Sampling Time P7-07 0.1 to 100.0 s Default: 0.2 s Sampling period (T) means sampling period of feedback quantity; operation is performed by regulator once every one sampling period. The longer sampling period is, the slower response will be. Feedback P7-08 0.1 % to 50.0 %...
  • Page 50 User Manual The runtime of Default: P8-08 0.0-6400.0 principal frequency First phase time P8-09 0.0-6400.0 Default : 0.0 Second phase time P8-10 0.0-6400.0 Default : 0.0 Third phase time P8-11 0.0-6400.0 Default : 0.0 Fourth phase time P8-12 0.0-6400.0 Default : 0.0 Fifth phase time P8-13 0.0-6400.0...
  • Page 51 User Manual Weighted value Direction (example) Bit No. Phase No. Each bit in the byte corresponds to the corresponding phase in the simple PLC program as shown in the table above. A value 0 in the bit corresponds to a FWD direction rotation while writing a value 1 to the bit will cause REV direction rotation.
  • Page 52: P9- Protection Parameters

    User Manual P9- Protection Parameters Overload protection 0: Disable P9-00 enable 1: Enable Critical value of P9-01 50 – 120 % 110 % Overload protection Overload detection P9-02 0.1 to 3600.0 s 0.1 s time Overload pre-alarm 0: Disabled P9-03 enabled 1: Enabled Overload pre-alarm...
  • Page 53 User Manual Undervoltage 0: Disabled P9-12 protection enable 1: Enabled Critical value of Under- P9-13 85 % to 100 % 90 % voltage protection Undervoltage trip P9-14 0.1 to 3600.0 s 0.1 s time Undervoltage prealarm 0: Disabled P9-15 enable 1: Enabled Undervoltage prealarm (P9-13) to 100 %...
  • Page 54 User Manual Undercurrent 0: Disabled P9-24 Default : 0 protection enable 1: Enabled Critical value of Default : P9-25 20 % to 90 % Undercurrent protection 25 % Default : Undercurrent trip 0.1 to 3600.0 s P9-26 time 0.1 s Undercurrent prealarm 0: Disabled P9-27...
  • Page 55: P10- Fault History

    User Manual P10- Fault History The fault history section helps in analysing the faults faced by the drive. P10-00 0-20 Previous fault code 2 to previous fault code P10-01 0-20 3 to previous fault code P10-02 0-20 These addresses store the fault codes of the previous 3 faults faced by the drive. A summary of the fault codes can be found in Appendix A which deals with fault handling and troubleshooting.
  • Page 56: P12- Enhanced Parameters

    User Manual The above parameters deal with the external communication feature of the drive. The parameter P11-00 defines the slave ID that will be assigned to the VFD. Note that the drive always acts as a slave in the communication system. The parameter P11-01 defines the baud rate at which the communication system will operate.
  • Page 57 User Manual Hopping action is required in cases where the VFD could drive the motor through a frequency that matches the resonant frequency of the system that is being controlled. This matching could cause the entire system to vibrate which could prove to be harmful in the long run. The hopping feature allows the user to skip through such resonant frequency values.
  • Page 58 User Manual Lower Limiting Frequency (P0-10) Amplitude of Default: – Upper Limiting Frequency P12-14 Frequency Arrival 0.0 Hz (P0-09) This parameter indicates that the drive is approaching the set frequency value. Output frequency Setting frequency Detected amplitude Time Signal of frequency Time Setting Count P12-15...
  • Page 59: Fault Handling And Troubleshooting

    User Manual 7. FAULT HANDLING AND TROUBLESHOOTING 7.1 Malfunction and solutions Fault Fault Fault Indi- Possible causes Possible solutions description Code cation 1. Check input voltage is in 1. Input voltage permissible range 2. Rapid deceleration Overvoltage 2. Increase deceleration time 3.
  • Page 60: Common Faults And Processing Schemes

    User Manual Fault Fault Fault Indi- Possible causes Possible solutions description Code cation 1. Crosscheck the communication settings across all devices External 1. Erronous comm- communication wires connected to Comm- unication settings the network. unication 2. Damaged 2. Check the status of the wires/ failure cable used for communications 1.
  • Page 61: Maintenance

    User Manual 8. MAINTENANCE Only the qualified engineer is allowed to conduct maintenance for converter; please pay attention to the following precautions: Maintenance must be conducted only by qualified engineers in specified way Ÿ Only when converter is shut down for 5 minutes can maintenance be conducted Ÿ...
  • Page 62: Storage

    User Manual 8.3. Storage This product can't be taken out from box until it's about to be installed. To ensure that it's still valid for warranty and available for maintenance in the future during the period of storage, please pay attention to the following points: Relative humidity must be within the range between 0% and 95%;...
  • Page 63: External Communication

    User Manual 9. EXTERNAL COMMUNICATION The drive features external communication on the form of MODBUS RTU over RS485 interface, which is compliant with International Communication Standards. Centralized control can be implemented by PC/PLC as well as superior controller to adapt specific requirements for applications, including setting of control command, operating frequency, modification of parameters for relevant function code, monitoring of operating status or malfunction.
  • Page 64: Frame Structure

    User Manual 9.3. Frame Structure In the RTU mode, the format of each byte is as follow: encoding system -8-bit binary system, there are two hexadecimal characters included in every 8-bit frame (hexadecimal characters include 0~9 & A~F). The transmission of new frame will always be restarted with a interval of 3.5 bytes transmission time.
  • Page 65: Command Code And Data Description

    User Manual 9.4 Command code and data description 9.4.1 Format of No.1 address for Setting as follows, setting frequency 50Hz (P0-03) Host command Slave Response 3.5 byte interval 3.5 byte interval Frame header Frame header Slave address 0x01 Slave address 0x01 Function code 0x06...
  • Page 66 User Manual 9.4.4 CRC Mode RTU frame format is mainly applied to CRC (Cyclical Redundancy Check), error detecting field based on CRC is included in the message. CRC domain can detect all the information of message, which is two bytes with 16-bit binary value included. It will be added into the message after the calculation of transmission devices.
  • Page 67: Read-Write Rules Of Parameter Address For Function Code

    User Manual 9.5 Read-write rules of parameter address for function code 9.5.1 Monitoring Parameters Address Parameter Set Frequency 30000 Output Frequency 30001 Carrier Frequency 30002 Output current 30003 Output voltage 30004 Bus voltage 30005 30006 Motor's RPM 30007 %Full load current IGBT temperature 30008 %Output power...
  • Page 68: Appendix

    User Manual 10. APPENDIX 10.1. Braking Resistor Calculations If the controlled motor decelerates too fast, or load jittering of the motor is too fast while the converter is running, its electromotive force will charge the internal capacitors of the converter through the converter's reverse function, which will raise the voltage of the power module and damage converter.
  • Page 69 User Manual Overload Capacity 150 % for 1 min, 180 % for 10 sec., 200 % for 1 sec. 4 pre-set V/F mode and 1 User Defined V/F mode V/F program Changes the V/F curve according to the load to Energy Efficient Running reduce energy consumption Control...
  • Page 70: Product Dimensions

    User Manual 10.3 Keypad dimension 69.32mm 94.66mm 16.51mm Product Dimensions Pore Mounting Dimension Dimension Diameter Weight Product Code (kg) (mm) (mm) (mm) (mm) (mm) (mm) VFD-S-1-005-230V VFD-S-1-010-230V VFD-S-1-020-230V f4.6 80.5 0.86 VFD-S-3-010-415V VFD-S-3-020-415V VFD-S-3-030-415V...

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