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Phoenix Contact Manuals
Safety Equipment
PSRmodular
User manual
Phoenix Contact PSRmodular User Manual
Configurable safety system
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
For Your Safety
Identification of Warning Notes
Qualification of Users
Field of Application of the Product
Intended Use
Product Changes
Safety Notes
General Safety Notes
Electrical Safety
Safety of Machines or Systems
Safety When Starting Applications
Directives and Standards
Documentation
System Description
Psrmodular Safety System: Structure and Method of Operation
Mounting Location
Safety Notes
Installation
Connection Technology
Mechanical Attachment
Electrical Requirements
Using the System
Safe State
System Restart Behavior
Diagnostic Tools
Error State
Error Detection
Password Protection
Signal Description
Motion Signals
Analog Signals
Psrmodular Software: Basics
Installing the Psrmodular Software
Basic Knowledge
The Tool Bar
Creating a New Project
Changing the Hardware Configuration
Changing Project Information
Function Windows: Items - Operator - Configuration
Creating the Safety Logic
Calling Functions in the Context Menu
Project Example
Saving the Project
Validating the Project
Resource Allocation
Project Report
Connecting to the Base Module
Password Protection
Establishing a USB Connection
Figure 4-13 Changing Passwords
Figure 4-14 Level 2 Password Entry for USB Connection
Figure 4-15 Log File Display
Figure 4-17 Example Error Display for Configuration Errors
Figure 4-16 Display of the System Configuration
Monitor (Status of I/Os)
Figure 4-18 Example Monitor Display for the I/Os
Monitor Graphic
Figure 4-19 Graphic Monitor Display
System Test
Figure 4-20 System Test Example
Figure 4-21 out Status Transition at the GUARD-MONITORING Function Block
Figure 5-1 "DUAL-OUTPUT" Function Block (Safe Outputs)
Item Function Blocks
Output Item
Items and Operators of the Psrmodular Software
Figure 5-2: Basic Circuit Diagram of the Outputs for the DUAL-OUTPUT
Figure 5-3 Manual (Left) and Monitored (Right) Reset
Figure 5-4: Correct (Left) / Incorrect (Middle and Right) Feedback Signal
Figure 5-5: "SINGLE/DUAL-OUTPUT" Function Block (Safe Output)
Figure 5-6: Project Example with "SINGLE/DUAL-OUTPUT" Function Block
Figure 5-7: Basic Circuit Diagram of the Outputs for the SINGLE/DUAL- OUTPUT Function Block
Figure 5-9: Correct (Left) / Incorrect (Middle and Right) Feedback Signal
Figure 5-8: Manual (Left) and Monitored (Right) Reset
Figure 5-10 "MONITORING-OUT" Function Block
Figure 5-11 External Output Signal (EQ)
Figure 5-12 Outputs with Category 1 Single Relays
Figure 5-13: Example with External (Left) and Internal (Right) Relay
Figure 5-14: Outputs with Category 2 Single Relays with "OTE" Outputs
Figure 5-15: Example for Two Safety Functions each in Accordance with Cat
Figure 5-16 Example with Internal Relay and Monitored Solenoid Valves (Left) and with External Contactors with Feedback (Right)
Figure 5-17: Manual (Left) and Monitored (Right) Reset
Figure 5-18 Correct (Left) / Incorrect (Middle and Right) Feedback Signal
INPUT Item
Figure 5-19: "E-STOP" Function Block (Emergency Stop)
Figure 5-20: Manual (Left) and Monitored (Right) Reset
Figure 5-21: "GUARD-MONITORING (2CH)" Function Block
Figure 5-22: Manual (Left) and Monitored (Right) Reset
Figure 5-23 GUARD-MONITORING (1CH) Function Block
Figure 5-24 Time Diagram for "Manual" Reset (Left) and "Monitored" Reset (Right)
Figure 5-25: LOCK FEEDBACK Function Block
Figure 5-26 "ENABLE" Function Block
Figure 5-27 Time Diagram for "Manual" Reset (Left) and "Monitored" Reset (Right)
Figure 5-28 Connection Examples with One Contact (Left) and Two Contacts (Right)
Figure 5-29: "ESPE" Function Block (Light Grid/Safety Laser Scanner)
Figure 5-30: Time Diagram for "Manual" Reset (Left) and "Monitored" Reset (Middle), and Connection Example (Right)
Figure 5-31: "FOOTSWITCH" Function Block (Safety Foot Switch)
Figure 5-32 Time Diagram for "Manual" Reset (Left) and "Monitored" Reset (Right)
Figure 5-33 Connection Examples with One Contact (Left) and Two Contacts (Right)
Figure 5-34: "MODE-SELECTOR" Function Block (Mode Selector Switch)
Figure 5-35: "TESTABLE-SENSOR" Function Block (Electro-Sensitive Protec- Tive Equipment)
Figure 5-36: Time Diagram for "Manual" Reset (Left) and "Monitored" Reset (Middle), and a Connection Example
Figure 5-37: "TWO-HAND" Function Block (Two-Hand Operation)
Figure 5-38: "NETWORK_IN" Function Block (Line Emergency Stop)
Figure 5-39 "SENSOR" Function Block
Figure 5-40: Time Diagram for "Manual" Reset (Left) and "Monitored" Reset (Right)
Figure 5-41: "S-MAT" Function Block (Safety Mat)
Figure 5-42: Time Diagram for "Manual" Reset (Left) and "Monitored" Reset (Middle), and a Connection Example
Figure 5-44: Time Diagram for "Manual" Reset (Left) and "Monitored" Reset (Right)
Figure 5-43: "SWITCH" Function Block (Switch/Pushbutton)
Figure 5-45: "ENABLE SWITCH" Function Block
Figure 5-46: "TESTABLE SAFETY DEVICE" Function Block (Safety Switch)
Figure 5-47: Time Diagram for "Manual" Reset (Left) and "Monitored" Reset (Right)
Figure 5-48: External Input Signal (EI)
Figure 5-49 FALSE/TRUE
Figure 5-50 Comments Item
Figure 5-51 Title Item
Figure 5-52: Example of an "OVER-SPEED" Function Block with Activated "Error" Output
General Information on the "Error Out" Parameter
Speed Control
Function Blocks
Figure 5-53: "OVER-SPEED" Function Block with SLS
Figure 5-54: Example of an Axis with Clockwise Rotation
Figure 5-55: Example with Four Thresholds
Figure 5-56 Selection Options for Proximity Switches
Figure 5-57: Overlapping Proximity Switches
Figure 5-58: Slider for Setting the Hysteresis Parameter
Figure 5-59 "SPEED-RANGE" Function Block (SSR, Safe Speed Range)
Figure 5-60: Selection Options for Proximity Switches
Figure 5-61: Overlapping Proximity Switches
Figure 5-62: Slider for Setting the Hysteresis Parameter
Figure 5-63: "ZERO-SPEED" Function Block (Zero-Speed Monitoring)
Figure 5-64: Selection Options for Proximity Switches
Figure 5-65: Overlapping Proximity Switches
Figure 5-66: Slider for Setting the Hysteresis Parameter
Figure 5-67 "ZERO-AND-OVER-SPEED" Function Block
Figure 5-68: Example of an Axis with Clockwise Rotation
Figure 5-69: Example with Four Thresholds
Figure 5-70 Selection Options for Proximity Switches
Figure 5-71: Overlapping Proximity Switches
Figure 5-72: Slider for Setting the Hysteresis Parameter
Analog Function Block
ANALOG INPUT Function Block
Figure 5-73 ANALOG INPUT Function Blocks for Standard Current Signals (Left) and Standard Voltage Signals (Right)
Figure 5-74 "Single" Input Type (Above) and "Redundant" Input Type (Below)
Figure 5-75 "ANALOG INPUT" Parameter Overview
Figure 5-76 Additional Parameters for "Redundant" Input Type
Figure 5-77 Measured Value Error for Two-Channel Sensors
Figure 5-78: Diagram of a Pair of Sensors with Identical (Left) and Differ
Figure 5-79: Parameters for the "Window Comparator" Option
Figure 5-80 Measured Value Representation with "Window Comparator
Figure 5-81 Parameters for the "Enable Threshold 1" / "Enable Threshold 2" Options
Figure 5-82: Function Example of the Comparator with Threshold
Figure 5-83 Selection Options for "Samples Per Second
Figure 5-84 "Current Limits" Parameter
Figure 5-85: Example Circuit Diagram for "Current Limits
Figure 5-86: "Current Limits/Voltage" Parameter
Figure 5-87: Function Block for "Analog Output" Option
Figure 5-88: Example Circuit Diagram for "Analog Output
Figure 5-89: Function Block for "Enable Error Out" Option
Operator Function Blocks
Logical Operators
Figure 5-90 "AND" Operator
Figure 5-91 "NAND" Operator
Figure 5-92 "NOT" Operator
Figure 5-93 "OR" Operator
Figure 5-94 "NOR" Operator
Figure 5-95 "XOR" Operator
Figure 5-96 "XNOR" Operator
Figure 5-97: "LOGICAL MACRO" Operator
Figure 5-98: Example for "LOGICAL MACRO" with Just One Input for "In- Put Logic 2
Figure 5-99 "MULTIPLEXER" Operator
Figure 5-100: "DIGITAL COMPARATOR" Operator (Comparison with Constant)
Figure 5-101: "DIGITAL COMPARATOR" (Signals Comparator)
Figure 5-102: "D FLIP-FLOP" Operator
MEMORY Operators
Figure 5-103 "T FLIP-FLOP" Operator
Figure 5-104 "SR FLIP-FLOP" Operator
Figure 5-105: "MANUAL RESET" Operator
Figure 5-106: "MONITORED RESET" Operator
Figure 5-107: "MACRO MANUAL RESET" Operator
Figure 5-108: "MACRO MONITORED RESET" Operator
Figure 5-109: "PRE-RESET" Operator
Figure 5-111: Example of Position Detection for the Guard Locking Pin in Ac- Cordance with the Closed-Circuit Principle as Well as Safety Door Monitoring
GUARD-LOCKING Operator
Figure 5-110: "GUARD-LOCKING" Operator
Figure 5-112: GUARD-LOCKING Example in Operating Mode Without Position Monitoring of the Safety Door
Figure 5-113 GUARD-LOCKING Example in Operating Mode Without Position Monitoring of the Safety Door
Figure 5-114 Signal Behavior in the Example for the "GUARD-LOCKING" Function Block in Operating Mode Without Position Monitoring of the Safety Door
Figure 5-115: "GUARD-LOCKING" Example in Operating Mode with Position Monitoring of the Safety Door
Figure 5-116: "GUARD-LOCKING" Example in Operating Mode with Position Monitoring of the Safety Door
Figure 5-118 "GUARD-LOCKING" Example in "Mandatory Safety Door Opening" Operat- Ing Mode
Figure 5-120: Signal Behavior in the Example for the "GUARD-LOCKING" Function Block in "Mandatory Safety Door Opening" Operating Mode
Figure 5-119: "GUARD-LOCKING" Example in "Mandatory Safety Door Open
Figure 5-117: Signal Behavior in the Example for the "GUARD-LOCKING
Figure 5-121: Signal Behavior in the Example for the "GUARD-LOCKING" Function Block in "Mandatory Safety Door Opening" Operating Mode with Error (Door Is Not Opened Despite Request)
Figure 5-122: "Manual" (Left) and "Monitored" (Right) Reset
COUNTER Operators
Figure 5-123: "COUNTER" Operator
Figure 5-124 Example Pulse Diagram for "COUNTER" with "Automatic" Counter Type
Figure 5-125 Example Pulse Diagram for "COUNTER" with "Manual" Counter Type
Figure 5-126 Example Pulse Diagram for "COUNTER" with "Manual/Automatic" Counter Type
Figure 5-127: "COUNTER COMPARATOR" Operator
TIMER Operators
Figure 5-129: Time Diagram for "MONOSTABLE" Operator When "Rising Edge" Parameter Is Selected
Figure 5-128 "MONOSTABLE" Operator
Figure 5-130: Time Diagram for "MONOSTABLE" Operator When "Rising Edge" Parameter Is Not Selected
Figure 5-131: "MONOSTABLE_B" Operator
Figure 5-132: Time Diagram for "MONOSTABLE_B" Operator When "Rising Edge" Parameter Is Selected
Figure 5-133: Time Diagram for "MONOSTABLE_B" Operator When "Rising Edge" Parameter Is Not Selected
Figure 5-134: "PASSING MAKE CONTACT" Operator
Figure 5-137: "DELAY" Operator
Figure 5-135: Time Diagram for "PASSING MAKE CONTACT" Operator
Figure 5-136: Time Diagram for "PASSING MAKE CONTACT" Operator with Activated "Retriggerable" Option
Figure 5-138: Time Diagram for "DELAY" Operator When "Rising Edge" Pa- Rameter Is Selected
Figure 5-139: Time Diagram for "DELAY" Operator When "Rising Edge" Pa- Rameter Is Not Selected
Figure 5-140 "LONG DELAY" Operator
Figure 5-141: Time Diagram for "LONG DELAY" Operator When "Rising Edge" Parameter Is Selected
Figure 5-142 Time Diagram for "LONG DELAY" Operator When "Rising Edge" Parameter Is Not Selected
Figure 5-143 "DELAY COMPARATOR" Operator
Figure 5-144 "DELAY LINE" Operator
Figure 5-145: Time Diagram for "DELAY LINE" Operator
Figure 5-146: "LONG DELAY LINE" Operator
Figure 5-147: Time Diagram for "LONG DELAY LINE" Operator
Figure 5-148: "CLOCKING" Operator
Figure 5-149: Duty Cycle Examples for HIGH to LOW
MUTING Operators
Figure 5-150 Sensor Arrangement for "MUTING "Con
Figure 5-151 "MUTING "Con"" Operator
Figure 5-153 "MUTING "L"" Operator
Figure 5-152 Sensor Arrangement for "MUTING "L
Figure 5-155 "MUTING "Seq"" Operator
Figure 5-154 Sensor Arrangement for "MUTING "Seq
Figure 5-156 Sensor Arrangement for "MUTING "T
Figure 5-157 MUTING "T" Operator
Figure 5-158: "MUTING OVERRIDE" Operator
Figure 5-159: Manual (Left) and Monitored (Right) Reset
Figure 5-160 "MUTING OVERRIDE" Application Example
Figure 5-161 "ANALOG COMPARATOR" Operator
Figure 5-162 "ADDER" Operator for Sum Calculation (Left) and Difference Calculation (Right)
Analog Comparator
Adder
Analog Operators
Equality Check
Figure 5-163 "Equality Check" Operator
Miscellaneous
Other Operators
Figure 5-164: "SERIAL OUTPUT" Operator
Figure 5-165: "Asynchronous Synchronization" Mode Selection
Figure 5-166: "Synchronous Synchronization" Mode Selection
Figure 5-167: "NETWORK" Operator
Figure 5-168 Circuit Diagram Application Example of the "NETWORK" Function Block for Category 2 (ISO 13849-1)
Figure 5-169: Data Flow Network Diagram for the "NETWORK" Application Ex
Figure 5-170: Logic Block Diagram of the Network Safety Function
Figure 5-172: Data Flow Network Diagram for the "NETWORK" Application Ex
Figure 5-171: Circuit Diagram Application Example of the "NETWORK" Func
Figure 5-173: Logic Block Diagram of the Network Safety Function
Figure 5-174: Emergency Stop Example for a Network with Four Base Mod- Ules
Figure 5-175 "RESET" Operator
Figure 5-176 Time Diagram for Reset Generated by the "RESET" Operator
Figure 5-177 "EDM" Function Block
Figure 5-178: Example of a Safe Output with Correct Feedback Signal (Left) / Incorrect Feedback Signal (Middle and Right)
Figure 5-179: Application Example for the EDM Function Block
Figure 5-180 "Connector" Variable
Figure 5-181 "TERMINATOR" Operator
Simulator Features
Figure 5-182: Simulator Icons
Figure 5-183 Simulation Icons in the Tool Bar
Figure 5-184 Button in Function Blocks for Activating the Output
Figure 5-185 Pop-Up Window for Entering a Frequency Value
Figure 5-186 Display of Results in a Simulation Graphic
Figure 5-187 "Managing Dynamic Simulation" Selection Menu
Figure 5-188 Template Text File before (Left) and after (Right) Editing
Figure 5-189 Signal Selection
Figure 5-191 Specification Text File of the Application Example for a Dynamic Simulation
Figure 5-190 Safety Program of the Application Example for a Dynamic Simulation
Figure 5-192 Simulation Graphic for the Application Example
Installation and Startup
Example for Installation and Startup
Diagnostics
Device Diagnostics
System Diagnostics
Psrmodular Error Codes
Error History
Decommissioning and Disposal
Maintenance, Repair, Decommissioning, and Disposal
Repair
Maintenance
A Technical Appendix
A 1 Response Times of the Psrmodular System
B Appendix For Document Lists
List of Figures
Section 5
C Revision History
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Using the System
2
Password Protection
3
Installing the Psrmodular Software
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PSRmodular:
Configurable safety system
User manual
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