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SENDER RAMPS PROGRESSION Series Manual

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SENDER PROGRESSION RANGE
600 and 1200 TABLETOP AND LEG SETS
FOOTWEAR:
VICE - BIKE:
STRIVE
PLEASE TAKE CARE OPENING YOUR PROGRESSION RAMPS WITH A KNIFE
THE OPTIONAL CARRY BAG MAY BE INSIDE ALONG WITH ASSEMBLY COMPONENTS.
Thank you for buying a SENDER PROGRESSION RANGE TABLETOP. These Tabletops are part of our extensive, modular, compact
and transportable system. Each part has been carefully considered for weight and strength. They are durable and built to last.
Tabletops can be purchased with legs of a set Height 200 / 350 / 500 mm high. We also have ADJUSTABLE Tabletop Legs and
Drop Off Components which allow you to fine tune the height of your session in conjunction with a Progression Ramp. Our NEW
design allows you to use the Tabletop on our FIXED HEIGHT CLASSIC, CORE RANGE or our ADJUSTABLE HEIGHT PROGRESSION
RANGE RAMPS.
MODULAR:
Our ramps integrate with other SENDER BOLT ON features. For advice on compatibility please contact us. Progression Tabletops
can be used in conjunction with a landing ramp to create a Case Pad. You can use them to bridge and close the Gap between
two ramps, join onto the Sender Descender Stair Set or Create a Drop Off. You can easily join one or more 600 / 1200 Tabletops
together. We recommend at least 2400 Rolling distance (2 x 1200 Tabletops) before a drop off to allow adequate preparation
time. If you are going from ramp to ramp using 1 x Tabletop you do not need any legs. Below is a guide to Leg Sets.

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Summary of Contents for SENDER RAMPS PROGRESSION Series

  • Page 1 SENDER PROGRESSION RANGE 600 and 1200 TABLETOP AND LEG SETS FOOTWEAR: VICE - BIKE: STRIVE PLEASE TAKE CARE OPENING YOUR PROGRESSION RAMPS WITH A KNIFE THE OPTIONAL CARRY BAG MAY BE INSIDE ALONG WITH ASSEMBLY COMPONENTS. Thank you for buying a SENDER PROGRESSION RANGE TABLETOP. These Tabletops are part of our extensive, modular, compact and transportable system.
  • Page 2 COMPATABILITY: SINGLE TABLETOP MODE: IN SINGLE MODE THE PROGRESSION TABLETOP WILL FIT BETWEEN ALL OF OUR RAMPS (CLASSIC / CORE / PROGRESSION) AT THE SAME / FIXED HEIGHT  RAMP TO RAMP AT SAME HEIGHT - NO LEGS ARE NEEDED ...

  • Page 3: Safe Operation

    TABLETOP MODEL WEIGHT:  600 TABLETOP NO LEGS INSTALLED – 9 kgs  1200 TABLETOP NO LEG INSTALLED – 18 Kgs OPTIONAL COMPONENTS: TRANSPORT BAG The Sender Progression Range have Optional Carry / Transportation Bags SAFE OPERATION! Once you are familiar with all the parts you can set up, fold and pack PROGRESSION TABLETOPS in 5 minutes. YOU MUST ALWAYS check the components are bolted tightly together to prevent the Tabletop from failing / folding or collapsing.

  • Page 4: Maintenance

    MAINTENANCE: When you assemble your ramp please use silicone spray to protect and lubricate the bolts. Follow the safety instructions on the bottle / can for safe use. Torque Wrench (recommended) – Spray your bolts during assembly process and as often as possible for better function Moving parts such as Nuts and Bolts should be silicone sprayed frequently.

  • Page 5: Very Important

    JOINING PLATES – SURFACES – ASSEMBLY “A” SPACER BLOCKS 200 LEG SET – 350 LEG SET – 500 LEG SET ADJUSTABLE LEG SETS – ADJUSTABLE DROP OFF COMPONENTS VERY IMPORTANT: STAINLESS STEEL IS SOFT. It is VERY easy to round the heads of screws. Apply CONSTANT PRESSURE when fixing components. Take your time to complete the ASSEMBLY process.
  • Page 6 ASSEMBLING YOUR 600 TABLETOP STAGE 1: Time to assemble approximately 1 – 1.5 Hrs Select all the components with 13 mm holes through the plywood. Lie them on a flat surface so you can see ALL of the CIRCLE / ROUND Markers around the holes.
  • Page 7 WARNING! YOU MUST DRILL EACH HOLE BEFORE FIXING COMPONENTS WITH A SCREW. FAILING TO DO THIS WILL SPLIT THE PLYWOOD. WE BUILD HUNDREDS OF RAMPS AND NEVER HAVE SPLIT COMPONENTS! DO NOT SKIP THIS PROCESS. Place the 4 mm Drill Bit beside a TX25 Screw and ensure that the drill bit will make a hole the same length as the screw. Use a Quick Clamp to hold the structure together.
  • Page 8 IT IS VERY IMPORTANT THAT YOU TAKE YOUR TIME AND BE PATIENT WHILE YOU ALIGN THE SURFACE AND SUBSTRUCTURE BALANCE and EQUALISE the components by feel and sight so that the surface is sitting EQUALLY above Substructure. It is normal that the substructure is 0.5 to 1 mm inset from the Surface when using the blocks as a guide.
  • Page 9 There are 10 additional screw / fixing points in the surface of the Tabletop to Drill and then fix with TX25 Screws STAGE 5: Using two clamps secure one of the END Plates vertically (WITH HINGES ALREADY ATTACHED) to one end of the 600 Tabletop. USE BLOCK “A”...
  • Page 10 Check all screw points have been used and the screws are flush for full strength. Your 600 Wide Tabletop is ready to mount to your ramp OR join together as a pair using a Joining Block. You can also attach Legs if you wish to detach one of your ramps or create a longer Tabletop.
  • Page 11 Start in the middle hole and place the screws 1 mm OFF centre TOWARDS the Outside Long Edge of the Hinge. Fill the remaining holes by placing the screw in the centre of holes and repeat the process on the 2 Hinge.
  • Page 12 STAGE 4: Take the 1200 Tabletop Surface and place this onto the Substructure you have created. Make sure the arrows on the Surface are parallel with the sides of the substructure as shown below. YOU MUST START AT THE VERTICAL END OF THE SUBSTRUCTURE BECAUSE THESE CONNECT WITH THE OTHER PART OF THE TABLE.
  • Page 13 Turn the Structure around and repeat the process above to check and align the surface and the opposite side panels. There are 10 additional screw / fixing points in the surface of the Tabletop to Drill and the fix with TX25 Screws STAGE 5: Using two clamps secure one of the END Plates Vertically (WITH HINGES ALREADY ATTACHED) to one end of the 1200 Tabletop.
  • Page 14 REPEAT THE PROCESS ABOVE TO COMPLETE THE SECOND PART OF YOUR 1200 TABLETOP. CHECK THE SMOOTH FUNCTION OF THE END PLATES. THEY SHOULD FOLD EASILY AND RETURN TO A VERTICAL POSITION. RE-JOINING YOUR ASSEMBLED TABLETOP You may have purchased you Tabletop Assembled. You must follow these steps to join the parts back together. It will arrive in COMPACT shipping / transport and storage mode.
  • Page 15 INSTALLING 200 LEGS ON THE 600 TABLETOP Each Tabletop should have 4 x Legs. Use the Bolt hole nearest the MIDDLE of the Tabletop at each end. Secure this with an M10 x 40 mm Button Head bolt with a large washer. Repeat at either end on both sides of the Tabletop. INSTALLING 200 LEGS ON THE 1200 TABLETOP Each Tabletop should have 4 x Legs.
  • Page 16 One BOLT goes into each Tabletop. The block is trapped between the legs. Carefully turn the structure over and repeat to Fully Join the two parts of the Tabletop. You might want to complete Step 2 before turning the Table Over and installing the second Joining Block.
  • Page 17 INSTALLING 350 and 500 LEGS ONTO YOUR TABLETOP Please note that you will only be able to use 200 Legs and EITHER 350 OR 500 Legs on a 600 Tabletop. You will need to remove / unscrew one set of legs on a 600 Tabletop if you would like to change height! On the 1200 Tabletop you can fit 200 / 350 AND 500 Legs and fold them / store when one set is not in use.
  • Page 18 Place two hinges inbetween the GUIDE Lines. Ensure the Join is closed and all parts aligned. Place one screw into the CENTRE of the MIDDLE Hole of the Hinge on one side. Place a second screw in the opposite Middle Hinge hole. This screw should be 1 mm OFFSET from the CENTRE of the hole towards the Long Rear Edge of the hinge.
  • Page 19 IMAGES SHOWING THE INSTALLATION OF A 500 LEG SET The Images below show BOTH 350 and 500 Legs Installed on a 1200 Wide Tabletop. You will need store one set or both legs sets depending on the height of ramp you intend to use. You will need to Store BOTH legs if you intend to use the 200 Legs.
  • Page 20 TERRAIN ADJUSTMENT Each 350 / 500 Leg has 15 mm of Terrain Adjustment to help level the Tabletop on uneven ground STORING YOUR 350 and 500 LEG SETS You will find STRAP Slots on the sides of your 600 and 1200 Tabletop Sides (Strap provided with each Leg Set). Remove / Unbolt your 350 / 500 Vertical leg components and place them to one side.
  • Page 21 CREATING A DOUBLE TABLETOP WHEN USING 350 OR 500 LEG SETS Step 1: Attach one of your Tabletops to a Take OFF Ramp as shown above with the correct size of Leg Set. Make sure the Legs are bolted and secure at 12 Nm. Attach the Joining Blocks as shown below. It is easier if the block is a little loose at this stage. Hook the other Tabletop to the Landing Ramp.
  • Page 22 BOLTING TWO TABLETOP END PLATES TOGETHER CREATING A DOUBLE TABLE DROP OFF WHEN USING 350 OR 500 LEG SETS Step 1: Attach one of your Tabletops to a Ramp. Make sure the Leg Set used is the same height and bolted secure at 12 Nm. Attach the Joining Blocks as shown below.
  • Page 23 BOLTING TWO TABLETOP END PLATES TOGETHER The images below show a Double Tabletop Drop Off. This is the perfect length of surface for coaching Drops. You may wish to place a small ramp at the end of the drop to reduce the Drop Height. COMPACT MODE and SUPER COMPACT MODE You can easily store you Tabletop with all the Leg Sets attached and folded.
  • Page 24 You can get expert advice at Sender. Do not hesitate to contact us. You can also order replacement parts. This keep your purchase environmentally friendly and keeps you rolling. Please subscribe to our YouTube Channel Sender Ramps for notifications when we upload new films. If you need advice or help please contact us direct support@sender-ramps.com...