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Summary of Contents for Schmidt TorquePress 520
- Page 1 Translation of the Original-Assembly Instructions ® SCHMIDT TorquePress 520-560...
- Page 2 Operation and functions of the press Maintenance and servicing of the press Information describing the press system used, its design, operation and maintenance is contained in separate instructions. For further information, refer to the "Instructions for Use - SCHMIDT Manual workstation" respectively "Assembly Instructions SCHMIDT Components for automation".
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Page 3: Table Of Contents
Filling the grease reservoir ..............17 Troubleshooting .................. 19 Customer service ................20 Decommissioning and disposal ..... 21 Decommissioning ................21 Disposal ....................21 Appendix ............23 Technical data ..................23 Life limit ....................23 Dimensions ..................24 TorquePress 520-560 – V2.1 ® SCHMIDT... -
Page 4: Safety
As part of a press system together with SCHMIDT components for automation. In this case, the press system/tool has to be designed in such a way that is not possible to reach into the hazard zone. -
Page 5: Residual Risks
Press operations can heat up tools and workpieces. There is a risk of coming into contact with the heated parts. This can result in burns to the body. Heated parts can also cause fires. Wear protective clothing. Install an appropriate protective device. TorquePress 520-560 – V2.1 ® SCHMIDT... -
Page 6: Noise Emission Of The Press
Measures for noise reduction The stroke speed of the press has a significant influence on the noise level value. Reducing the speed reduces the noise emission. For further information, refer to the "Instructions for Use - SCHMIDT Manual workstation" respectively "Assembly... -
Page 7: Torquepress
The "force" signal is detected via an integrated monitoring force sensor. These signals are processed and evaluated in process data acquisition. The results are then transmitted to the connected control unit. TorquePress 520-560 – V2.1 ® SCHMIDT... -
Page 8: Assembly And Start-Up
Improper transport, installation and commissioning is prone to accidents and can cause damage or malfunctions to the delivered components for which SCHMIDT Technology does not grant any liability or guarantee. Delivery Check the delivered components for visible transport damage. -
Page 9: Installation Of The Press
Mount the lifting screws at the frame. Attach the transport equipment at the lifting screws. Carefully lift the frame. The frame may swing out. Pay attention to the center of mass of the frame. TorquePress 520-560 – V2.1 ® SCHMIDT... - Page 10 Screw the lifting screw(s) into the threaded hole(s) provided for this purpose. This is/are located on the top of the press. Fasten the lifting gear to the lifting screw(s). Figure 3: Top view of a press Lifting screws (M8) TorquePress 520-560 – V2.1 ® SCHMIDT...
- Page 11 Screw the press tightly from below with the following torques. Use screws with the appropriate property class. Press type Screw Property class Torque 4 x M10x40 10.9 64 Nm 6 x M14x60 12.9 138 Nm TorquePress 520-560 – V2.1 ® SCHMIDT...
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Page 12: Mounting Tools
CAUTION Dimension of frame system not suitable If you ordered a press without the standard frame from SCHMIDT Technology, you must install the press onto a suitable frame system. If the frame system is not adequately dimensioned, problems such as the production of defective parts or even damage to the press system can occur. -
Page 13: Adjusting The Working Area
Ram extension at home After the reference run, which is used to tare the force measurement, the ram moves to the TDC position. The taring takes place via the spindle position rotation. TorquePress 520-560 – V2.1 ® SCHMIDT... -
Page 14: Connecting The Press
* If the reference run is not started from the home position but lower, the ram moves in negative direction. Adjusting the working stroke The individual parameters of the working stroke are defined in the control unit. For further information, refer to the "Instructions for Use - SCHMIDT Manual workstation" respectively "Assembly Instructions SCHMIDT Components for automation". - Page 15 X2 (power connection) X3 (encoder connection) Process data All connections of the process data acquisition are labeled. acquisition Observe the enclosed circuit diagram. Figure 9: Connections (example) X1 EtherCAT-P In X3 Data X2 EtherCAT Out TorquePress 520-560 – V2.1 ® SCHMIDT...
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Page 16: Maintenance And Servicing
All spare parts must comply with the technical requirements specified by SCHMIDT Technology. This is always guaranteed in the case of original spare parts. Unless expressly described otherwise, do not start with the maintenance and servicing work until ... -
Page 17: Adjusting The Force Measurement
ISO 9001 (Quality management systems - Requirements) makes a calibration of the system mandatory at regular intervals. Calibration is also offered as a service by the SCHMIDT Customer Service. Lubricating the spindle The lubrication of the spindle is stroke-dependent. Depending on the configured operating profile, the point in time for the next lubrication is calculated. - Page 18 If you acknowledge the message by pressing the "Yes" button, the press system is again ready for operation. If you acknowledge the message by pressing the "No" button, you must repeat the entire process. TorquePress 520-560 – V2.1 ® SCHMIDT...
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Page 19: Troubleshooting
INIT / LINK OK & ACT OK Pre-Operational Safe-Operational Press ready Process data acquisition RangeCalc Press not referenced FW-Update (Bootloader active) FW-Update (FoE in FW active) = red = green = orange = off Figure 13: Flashing signals X2 TorquePress 520-560 – V2.1 ® SCHMIDT... -
Page 20: Customer Service
= off Figure 14: Flashing signals X3 Customer service Contact the SCHMIDT Technology Customer Service department when you encounter difficulties with the press system or the software. For prompt processing, keep the material no. and serial no. of the components of the press system at hand. This data can be found on the type plate of the ... -
Page 21: Decommissioning And Disposal
Disassemble the components according to common practices in mechanical engineering. Disposal Separate all components according to recycling requirements: Metal recycling (steel, iron, aluminium …) Plastics recycling Cables and lines Electronics waste (electronic components) Hazardous waste (oil, grease, battery ...) TorquePress 520-560 – V2.1 ® SCHMIDT... - Page 22 Dispose of the separated components according to local regulations or with the help of a specialized waste management company. Information on environmentally compatible disposal is available from the local authorities or specialized waste management companies. TorquePress 520-560 – V2.1 ® SCHMIDT...
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Page 23: Appendix
40H7 - Height [mm] Weight [approx. kg] The performance data are related to 1000 m height above sea level. Life limit Press Life limit [cycles]* 520, 560 20.000.000 * according to standard operating profile TorquePress 520-560 – V2.1 ® SCHMIDT... -
Page 24: Dimensions
[mm/s] 25% of v Return stroke [mm/s] 100% of v Stroke Advancing movement [mm] 93,8 93,1 Pressing movement F [mm] 23,4 Pressing movement F [mm] Return stroke [mm] 125,0 105,0 Dimensions Figure 16: Dimensions TorquePress 520 TorquePress 520-560 – V2.1 ® SCHMIDT... - Page 25 [mm] Cable connection [mm] [mm] Flange [mm] [mm] [mm] ± 0,1 [mm] ± 0,1 ø [mm] 100h7 80h7 [mm] ø [mm] ø [mm] 50h6 60h6 ø [mm] 20H7 20H7 [mm] ø [mm] [mm] [mm] TorquePress 520-560 – V2.1 ® SCHMIDT...
- Page 26 B x T [mm] 300 x 230 370 x 230 B x SL5 [mm] 300 x 492 370 x 585 ø [mm] 12,5 12,5 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 1662 2098 [mm] [mm] TorquePress 520-560 – V2.1 ® SCHMIDT...
- Page 27 United Kingdom SCHMIDT Technology Ltd United Kingdom (UK) Tel. +44 (0) 118930 5464 sales@schmidttechnology.co.uk www.schmidttechnology.co.uk SCHMIDT Technology Corp. Cranberry Corporate Center 280 Executive Drive USA-Cranberry Twp., PA 16066 Tel. +1 (724) 772-46 00 info@schmidtpresses.com www.schmidtpresses.com TorquePress 520-560 – V2.1 ® SCHMIDT...
- Page 28 Contact TorquePress 520-560 – V2.1 ® SCHMIDT...
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