1. Manuals
  2. Brands
  3. APS Manuals
  4. Media Converter
  5. APS-1000 Series
  6. Operation manual

APS -1000 Series Operation Manual

Power converters
Hide thumbs
Table of Contents

Advertisement

Quick Links

Operations Manual
OM-001-01000-000-04.1
APS - 1000 Series
Power Converters
Entire Contents Copyright
2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.
TM
ADAPTIVE Power Systems
Worldwide Supplier of Power Conversion Equipment

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the APS-1000 Series and is the answer not in the manual?

Questions and answers

Related Manuals for APS APS-1000 Series

Summary of Contents for APS APS-1000 Series

  • Page 1 Operations Manual OM-001-01000-000-04.1 APS - 1000 Series Power Converters ADAPTIVE Power Systems Worldwide Supplier of Power Conversion Equipment  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.

  • Page 2: Table Of Contents

    Storage and Transportation .............. 1-8 Chapter 2 Specifications Overview ....................2-1 Introduction ..................2-2 APS-1000 Specifications ..............2-2 Input Electrical Specifications ............2-3 Output Electrical Specifications ............. 2-3 Power versus Output Frequency Rating Chart ....... 2-4 Displays and Controls ..............2-5 Mechanical Specifications ...............
  • Page 3 Overview ....................5-1 PLC External Interface ..............5-2 Manual Switcher (Three Program Control) ........5-3  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series OM-001-01000-000-04.0...
  • Page 4 Overview ....................7-1 Introduction ..................7-1 System Design .................. 7-2 APS-1000 Series System Block Diagram ........7-3  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.

  • Page 5: Contact Information

    17711 Mitchell North • Irvine, CA 92614 USA Telephone: (949) 752-8400 FAX: (949) 756-0838 E-mail: sales@adaptivepower.com Web: http://www.adaptivepower.com  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series OM-001-01000-000-04.0...

  • Page 6: Warranty Information

    For the period of one (1) year from the date of shipment to the purchaser, APS will either repair or replace, at its sole discretion, any unit returned to the APS factory in Irvine, California. It does not cover damage arising from misuse of the unit or attempted field modifications or repairs.

  • Page 7: Chapter 1 Introduction

    Overview Chapter 1 contains important information you should read BEFORE attempting to install and power-up your APS-1000 Series Power Converter. The information in this chapter is provided for use by experienced operators. Experienced operators understand the necessity of becoming familiar with, and then observing, life-critical safety and installation issues.

  • Page 8: Safety Notices

    45 – 500 Hz. All APS-1000 Series units operate as double-conversion power converters. The first conversion is AC to DC. The second conversion is DC back to AC. Three units (APS- 1002, APS-1003, and APS-1005) operate with 1-phase input power. All other units operate with 3-phase input power.
  • Page 9 IF THIS EQUIPMENT IS NOT USED IN A MANNER SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 1 - 3 OM-001-01000-000-04.0...
  • Page 10  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 1 - 4 OM-001-01000-000-04.0...

  • Page 11: Preparation For Installation

    If the product has been damaged, please alert the freight company and contact APS or the distributor. Please keep the original box and packing to assist in determining how the damage occurred.

  • Page 12: Installation Instructions

    TheAC input requirement for the APS Power Converter depends on the configured AC input voltage and total power level of the specific APS 1000 model. For three phase AC input models, the current shown in the table below is for each phase.
  • Page 13 Please check the unit data plate to verify the voltage is correct. Operating Environment APS-1000 Series Power Converters are designed to operate reliably over a wide range of environmental conditions. Please operate within the following limits:  Temperature: 0 °C – 40 °C (32 °F – 104 °F) ...

  • Page 14: Example Wiring Diagram

    CHAPTER 1 INTRODUCTION Example Wiring Diagram INPUT / OUTPUT Power Panel at Rear of APS Unit (typical) G N C B A OUTPUT CONNECTIONS INPUT CONNECTIONS NOTE: Input Terminal Phases R, S, T are North American (U.S.) A, B, C NOTE: Other terminal configurations are possible.

  • Page 15: Storage And Transportation

    Please retain all the original packing materials. If the equipment must be sent back for repair, use the original packing materials for packing. Please contact the APS repair center or factory before returning equipment. Be sure to send all accessories and indicate the symptoms and cause of failure if known.

  • Page 16: Chapter 2 Specifications

    Introduction APS-1000 Power Converters are rugged versatile workhorses. The intended location for APS-1000 units is the test floor, not a laboratory workbench. The smallest unit, the APS-1002, weights 177 lbs. The largest unit, the APS-1060, weighs 1960 lbs. Users can select from several modes of operation: ...

  • Page 17: Aps-1000 Specifications

    CHAPTER 2 TECHNICAL SPECIFICATIONS In keeping with their workhorse nature, all APS-1000 units feature a 200% start-up surge-current capability. The ability to source initial surge currents prevents the programmed over-current protection from disabling a test. APS-1000 Specifications The following five tables and surge current graph provide detailed information about the entire family of APS-1000 Series of power converters.

  • Page 18: Input Electrical Specifications

    ± 0.5% Protection Over-Current, Short-Circuit, Over-Temperature Efficiency ≥ 85% (at full load)  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 2 - 3 OM-001-01000-000-04.0...

  • Page 19: Power Versus Output Frequency Rating Chart

    15 minutes then instrument output will shut down because output transformer is too hot.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 2 - 4 OM-001-01000-000-04.0...

  • Page 20: Displays And Controls

    Calibration Front Panel Calibration PLC interface controls execution of programmed steps in Memories 1, 2, or 3. (external) The PLC interface is a standard feature of all APS Power Converters. Interface Auto-Voltage Provides improved voltage regulation Adjust...

  • Page 21: Output Surge-Current Capability

    The exact time depends upon the temperature and line conditions.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 2 - 6 OM-001-01000-000-04.0...

  • Page 22: Unit Description

    You need to know the vocabulary of the APS-1000 Series to take full advantage of the information in this manual. Information in this chapter is in three sections: ...
  • Page 23 CHAPTER 3 UNIT DESCRIPTION  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 3 - 2 OM-001-01000-000-04.0...
  • Page 24 CHAPTER 3 UNIT DESCRIPTION APS-1000 Front Panel FREQUENCY VOLTAGE CURRENT POWER / PF 0-150V OUTPUT 50Hz 60Hz 0-300V LOCK SYSTEM RESET P O W E R / PF F R E Q U E N C Y 50Hz 60Hz C U R R E N T...
  • Page 25 CHAPTER 3 UNIT DESCRIPTION F R E Q U E N C Y 50Hz 60Hz APS-1000 Frequency Display Frequency Selection FREQUENCY display Displays the: • Selected frequency value when output is OFF. • Frequency value during selection or adjustment. • Output frequency during normal operation.
  • Page 26 UNIT DESCRIPTION V O L T A G E 0-300 0-150 OUTPUT / RESET APS-1000 Voltage Display Voltage Selection VOLTAGE display Displays the: • Selected voltage value when Output is OFF. • Voltage value during voltage adjustment. • Output voltage during normal operation.
  • Page 27 CHAPTER 3 UNIT DESCRIPTION C U R R E N T LOCK SYSTEM APS-1000 Current Display Current Selection CURRENT display Displays the: • Selected current value when Output is OFF. • Current value during current adjustment. • Output current during normal operation.
  • Page 28 CHAPTER 3 UNIT DESCRIPTION P O W E R / PF APS-1000 Power / PF Display Power / PF Selection POWER / PF display Displays the: • Power (in kW) • Power Factor P indicator When ON, displays output Power (kW).

  • Page 29: Cabinet Controls And Connections

    See the following page for illustrations. The Cabinet Controls Table on page 3-9 provides additional information about each of these items. Chassis Details The APS-1000 is built on a rugged chassis for use in demanding test environments. Important elements of the design include:  Handles ...
  • Page 30 Circuit Breaker Input Power Output Power Terminals Terminals (see page 1-7) (see page 1-7) APS-1000 Series Unit (typical) Note: The exact configuration of your unit Rear Wheels may be different from the illustration, Fixed Position depending on the model number.

  • Page 31: Cabinet Features

    Adequate cooling airflow is essential in maintaining proper operation.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 3 - 10 OM-001-01000-000-04.0...

  • Page 32: Operating Instructions

    Operating Instructions Overview This chapter provides the details to help you be successful in setting up your APS-1000 Power Converter. Familiarity with material in Chapters 2 and 3 is also necessary. Chapter 2 provides general information about the APS-1000 Series. Chapter 3 illustrates the locations and functions of the front panel displays.

  • Page 33: Basic Operation

    This overview is provided to give you an idea of capabilities. You must read and study this chapter to understand how to effectively and safely use the APS-1000. When the unit is turned ON, but the output power is OFF, you can manually set values for Voltage, Frequency, and Current.

  • Page 34: Voltage (Display) Setting

    0 – 150V. Available current capacity is higher, thus maintaining full power  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 3 OM-001-01000-000-04.0...
  • Page 35 M1, M2, or M3. To change stored voltage parameter values, please refer to the Section Program Memory Setting Procedure.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 4 OM-001-01000-000-04.0...

  • Page 36: Frequency (Display) Setting

    OCP being displayed. For a listing and discussion of all displayed error conditions, see the Error Messages section of this chapter.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 5 OM-001-01000-000-04.0...

  • Page 37: Current Limit (Display) Setting

    Note: If your unit shuts down due to a detected Over-Current condition, the FREQUENCY display shows OCP.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 6 OM-001-01000-000-04.0...

  • Page 38: Power / Pf (Display) Setting

    For more detailed information about the M-buttons, see the Section Program Memory Procedures.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 7 OM-001-01000-000-04.0...

  • Page 39: Operations

    — before pressing OUTPUT — to start the output again.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 8 OM-001-01000-000-04.0...
  • Page 40 NOTE: The 9-pin D-sub connector is NOT an input/output port for RS-232 serial data or for GPIB parallel data.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 9 OM-001-01000-000-04.0...

  • Page 41: (Persistent) System Parameter Settings

    OPERATING INSTRUCTIONS System Parameter Settings The APS-1000 front panel displays are used to present status, test data, and system parameters. This is the normal mode of display during operation. However, setting system parameters requires a special operator-selected mode (described below).
  • Page 42 CHAPTER 4 OPERATING INSTRUCTIONS  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 11 OM-001-01000-000-04.0...

  • Page 43: Setting (Persistent) System Parameters

    The system will power up using the output settings that were active when it was  last shut down.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 12 OM-001-01000-000-04.0...
  • Page 44 The Volt HI value must be higher than the Volt LO value.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 13 OM-001-01000-000-04.0...
  • Page 45 Note: The parameter settings for current and power are described in the following section, Program Parameter Settings.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 14 OM-001-01000-000-04.0...

  • Page 46: Program Memory Procedures (Programming)

    The system first turns OFF the power and then ramps-up to the new voltage value.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 15 OM-001-01000-000-04.0...

  • Page 47: Error Messages

    OPERATING INSTRUCTIONS Error Messages Why are there Errors? Setup mistakes happen. Overloads occur. Systems under test fail. When the APS-1000 unit encounters a fault condition, an error has occurred. The result is:  The front panel display presents a message.
  • Page 48 CHAPTER 4 OPERATING INSTRUCTIONS  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 17 OM-001-01000-000-04.0...
  • Page 49  LVP Output voltage was low  OPP Output power was high  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 18 OM-001-01000-000-04.0...
  • Page 50 CHAPTER 4 OPERATING INSTRUCTIONS  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 19 OM-001-01000-000-04.0...

  • Page 51: Interpreting Error Messages

    VOLTAGE and CURRENT displays will show the corresponding values at the time of overload.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 20 OM-001-01000-000-04.0...
  • Page 52 DC voltage). This means the INVERTER supply voltage is less than the normal working range for the APS-1000P. An alarm will sound; the FAIL LED will flash; the PROTECT LED will light; and the VOLTAGE and CURRENT displays will show their corresponding values.
  • Page 53 PROTECT LED will light; and the VOLTAGE and CURRENT displays will show the corresponding values at the time of over-voltage.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 22 OM-001-01000-000-04.0...
  • Page 54 VOLTAGE and CURRENT displays will show the corresponding values at the time of over- power.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 4 - 23 OM-001-01000-000-04.0...

  • Page 55: External Interfaces

    Programmed Logic Controller (PLC). The external interface connector is not intended for RS-232 or GPIB control. All APS Power Converters can be externally controlled by a PLC, or equivalent. Read the following section for details about the PLC External Interface. ...

  • Page 56: Plc External Interface

    If the system encounters an error, the front panel RESET button or the ON/OFF control at the PLC remote can be enabled to perform a system reset. A sketch of the APS PLC DE-9 pinouts and simple switch configuration is shown on the following page.

  • Page 57: Manual Switcher (Three Program Control)

    Diodes (+ side) 1N4148 or 1N914, etc. PLC DE-9 Connector and Control  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 5 - 3 OM-001-01000-000-04.0...

  • Page 58: Chapter 6 System Calibration

    Whether you perform calibration prior to a critical test or as a scheduled annual maintenance task, the procedures for calibration are identical. Note, the values of some calibration parameters are different for different sizes of APS models. This chapter includes tables of all calibration parameters for all models. Please use the calibration values that are for your particular model.

  • Page 59: Calibration Setup

    The High Current Calibration Procedure (later in this chapter) specifies an output voltage of 120 VAC, for all models. From the Table of Calibration Settings, you see the A HI (A) calibration test current for the (example) APS-1010P is specified at 80 A. CALIBRATION SETTINGS...
  • Page 60 CLEANING SHOULD BE REFERRED TO PERSONNEL AUTHORIZED BY THE FACTORY TO SERVICE THIS EQUIPMENT.  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI. APS-1000 Series 6 - 3 OM-001-01000-000-04.0...

  • Page 61: Calibration Instructions

     After about 2 seconds, the unit will execute the calibration program that is appropriate for your particular unit, based on the APS model number. The panel will display the (firmware) version number. XY corresponds to the model number and nominal power rating of your unit.
  • Page 62 CHAPTER 6 INSTRUMENTATION CALIBRATION Selecting Calibration Parameters  Following the controlled power-up, your APS unit enters the Low Voltage Υ−ΛΟ ) calibration mode.  Press the FREQUENCY ﹀ or ︿ buttons to select the system parameter you are going to calibrate.

  • Page 63: Low-Voltage Mode (V-Lo) Calibration

    5. At the CURRENT Display, press the LOCK button to finish low-voltage calibration. 6. Proceed to the next calibration function, unless this completes system calibration. 7. Note, to exit the Calibration Mode, your APS system must be restarted after you have completed ALL calibration operations.
  • Page 64 5. At the CURRENT Display, press the LOCK button to finish high-voltage calibration. 6. Proceed to the next calibration function, unless this completes system calibration. 7. Note, to exit the Calibration Mode, your APS system must be restarted after you have completed ALL calibration operations.

  • Page 65: Low-Current Mode (A-Lo) Calibration

    27.00 36.00 54.0 5. At the VOLTAGE Display, press the OUTPUT/RESET button. The APS unit will automatically perform a low-current output reading and will output approximately 120 VAC. 6. The external RMS ammeter will display the actual current output. The CURRENT Display shows the calibration value (see Calibration Table, above).
  • Page 66 9. At the CURRENT Display, press the LOCK button to complete low-current calibration. 10. Proceed to the next calibration function, unless this completes system calibration. 11. Note, to exit the Calibration Mode, your APS system must be restarted after you have completed ALL calibration operations. ...

  • Page 67: High-Current Mode (A-Hi) Calibration

    RMS ammeter, of at least 0.2% accuracy. 3. The size of the resistive load should be calculated based on the high-current parameter for your particular APS unit, as shown in the following Calibration Table. Use 120 VAC for the voltage.
  • Page 68 9. At the CURRENT Display, press the LOCK button to complete high-current calibration. 10. Proceed to the next calibration function, unless this completes system calibration. 11. Note, to exit the Calibration Mode, your APS system must be restarted after you have completed ALL calibration operations. ...

  • Page 69: Low-Power Mode (P-Lo) Calibration

    RMS power meter, of at least 0.2% accuracy. 3. The size of the load should be calculated based on the low-current parameter for your particular APS unit, as shown in the following Calibration Table. Use 120 VAC for the voltage.
  • Page 70 9. At the CURRENT Display, press the LOCK button to complete low-power calibration. 10. Proceed to the next calibration function, unless this completes system calibration. 11. Note, to exit the Calibration Mode, your APS system must be restarted after you have completed ALL calibration operations. ...

  • Page 71: High-Power Mode P-Hi) Calibration

    RMS power meter, of at least 0.2% accuracy. 3. The size the load should be calculated based on the high-current parameter for your particular APS unit, as shown in the following Calibration Table. Use 120 VAC for the voltage.
  • Page 72 9. At the CURRENT Display, press the LOCK button to complete high-power calibration. 10. Proceed to the next calibration function, unless this completes system calibration. 11. Note, to exit the Calibration Mode, your APS system must be restarted after you have completed ALL calibration operations. ...

  • Page 73: Chapter 7 System Maintenance

    Do not modify this equipment. Any modifications void the warranty automatically, and violate the tested safety standards of the unit. APS does not take responsibility for such equipment. Parts or accessories not certified by APS will not be covered under the warranty.

  • Page 74: System Design

    SERVICABLE INTERNAL PARTS. System Block Diagram If you are interested in how the APS-1000 works, you can learn more by reviewing the System Block Diagram on the following page. Please note, the block diagram is supplied for information purposes only. There are no serviceable components available to the user.

  • Page 75: Aps-1000 Series System Block Diagram

    Inverter DC Bus Hi / Lo Test Blown Fuse Test Overheat Test APS-1000 Series System Block Diagram  Entire Contents Copyright 2004 by Adaptive Power Systems, Inc. (APSI) • All Rights Reserved • No reproduction without written authorization from APSI.

This manual is also suitable for:

Aps-1003Aps-1005Aps-1010Aps-1020Aps-1030Aps-1040 ... Show all

Table of Contents