Related Manuals for YOUYANG ELB Series
Summary of Contents for YOUYANG ELB Series
- Page 1 OPERATING & MAINTENANCE MANUAL MODEL : ELB series OPERATION & MAINTENANCE MANUAL ELB-TEDL : ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT YOUYANG AIRPORT LIGHTING EQUIPMENT INC. YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 1/34...
- Page 2 OPERATING & MAINTENANCE MANUAL MODEL : ELB series REVISION RECORD This Revision Record of Manual is written in below Table and we supply new updated Manual with product. This Manual can be revised anytime for better improvement of products and its Revision contents are made by company production process regulation and will give to customers as newly updated Hard copy and Soft copy by CD.
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Page 3: Table Of Contents
OPERATING & MAINTENANCE MANUAL MODEL : ELB series CONTENTS 1. General Knowledge before Operation(use) Cautions for Safety Quality guaranty 2. Product specification 3. Installation 4. Maintenance & Repair procedure 5. Transportation & Storage 6. Drawings & Parts List 6.1 Ordering Code Information YOUYANG AIRPORT LIGHTING EQUIPMENT INC. -
Page 4: General
Please transfer this Manual to person in charge of end user and maintenance person and Duty maintenance manager. Please store this Manual where can see easy by person in charge always and use anytime when required. Company: YOUYANG AIRPORT LIGHTING EQUIPMENT INC. KOREA Department: Quality Assurance Team Tel: +82-31-422-0021... -
Page 5: Cautions For Safety
OPERATING & MAINTENANCE MANUAL MODEL : ELB series 1.2 Cautions for Safety Keep this Caution to use products at safely and correctly to prevent before any troubles and dangerous cases are occurred. Use this product function as sufficiently and safely after carefully reading of this Manual. - Page 6 OPERATING & MAINTENANCE MANUAL MODEL : ELB series WARNING 1. Do not Repair work when Power is ON and electrical circuit operated. This will make Electric Shock to user. 2. Do not cabling work and disassembly work of products even Power is not connected.
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Page 7: Quality Guaranty
OPERATING & MAINTENANCE MANUAL MODEL : ELB series 1.3 QUALITY GUARANTY The product guaranty under this manual applied is 1 year after supply to site. The consumable parts are excluded from guaranty period. The troubles caused by products defects will be free of charge during guaranty period, but, user mistakes and mis-use will be charged. -
Page 8: Product Specification
OPERATING & MAINTENANCE MANUAL MODEL : ELB series 2. Product Specification 2.1 TEDL: ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT Item Specification Operating temperature -55 ~ +55℃ Storage temperature -40 ~ +60℃ Precipitation IP54 Environme ntal Property Salt fog Exposure to a corrosive salt atmosphere... - Page 9 OPERATING & MAINTENANCE MANUAL MODEL : ELB series Item Specification Wind velocity 300 knots Treatment Powder electrostatic painting Surface Treatment color Aviation yellow Body Aluminum die-casting (ADC 6) Body support Aluminum die-casting (ADC 6) Compositi Globe Polycarbonate (Clear) 2 Pole plug L- 823 , STYLE 6.
- Page 10 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 2.2 ELB-TEDL: ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT Outer Drawing YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 10/34...
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Page 11: Installation
OPERATING & MAINTENANCE MANUAL MODEL : ELB series 3. INSTALLATION 3.1 INTRODUCTION The light fixture shall be substantially assembled and supplied, based on the user’s demand. The light fixtures shall be in accordance with KS, ICAO and FAA specifications and lamp wattages and color of beam shall be agreed with the user for the different conditions of the site. - Page 12 OPERATING & MAINTENANCE MANUAL MODEL : ELB series Taxiway edge lights on a runway turn pad should be spaced at uniform longitudinal intervals of not more than 30M. 3.3 LIGHT BASE MOUNTING The installation methods and procedures are listed as below and must be installed either in the Deep base or Shallow base.
- Page 13 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 1) Prepare the installation drawing for deep base which shall be installed on the paved runway & taxiway. 2) Mark the installation point of deep base. 3) Cut the area where the deep base shall be installed. (Refer to Figure 3.2) 4) Cut the surface of the asphalt pavement to make the cable conduit through the cable way.
- Page 14 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 3.3.2 CONNECTION FOR TRANSFORMER AND PRIMARY CONNECTOR KIT Figure 4.1 CONNECTION FOR TRANSFORMER AND PRIMARY CONNECTOR KIT Figure 4.2 4.1 CONNECTION FOR TRANSFORMER AND SECONDARY CONNECTOR KIT 1) Clean the inside of the cable conduit and remove moisture or liquid remaining in the cable conduit.
- Page 15 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 4) Make secondary connector kit connected with isolating transformer toward outside. 5) Lay down the light fixture on soft fabric and connect secondary lead wire plug of the light fixture with receptacle of the secondary cable of the isolating transformer.
- Page 16 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 3.4 INSTALLATION OF LIGHT FIXTURE WARNING Replace the light fixture when disconnected from line voltage CAUTION 1. Do not allow scar or impurities such as residue of glue to remain in frangible joint parts where the light fixture and the deep base are in contact.
- Page 17 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 3.4.1 EQUIPMENT AND TOOLS Equipment and tools should be available prior to installation as follows. Arranging Jig equipped with optical device Torque wrench Ring spanner set “L” shape wrench set ...
- Page 18 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 3.5 ALIGNMENT OF THE LIGHT FIXTURE This section contains how to do alignment for the light fixture with JIG and tool after installation. 3.5.1 HOW TO USE ALIGNMENT TOOLS 3.5.1.1 LEVELING TOOL Leveling tool is to make horizontal alignment of the light fixture after installation.
- Page 19 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 3.5.2 THE METHOD TO SET HORIZONTAL ANGLE PHOTO DESCRIPTION Take the jig out of storage box Loosen a little enough to adjust horizontal angle of the bracket holding upper assembly of the fixture with wrench.
- Page 20 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 4. MAINTENANCE & TROUBLESHOOTING 4.1 MAINTENANCE TASK & SCHEDULE Preventive maintenance for airfield lighting fixtures is crucial for safe air operation. Check and follow preventive maintenance schedule with reference to the below table to keep elevated runway edge light operating efficiently.
- Page 21 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 4.2 TROUBLESHOOTING This section covers the most common problems that may be encountered. Check and follow the below procedures when trouble occurs. However, in order to reduce shutdown time of airport operation, it is recommended that full set of the light fixture shall be replaced by new one first of all and then the damaged light fixture shall be repaired at workshop.
- Page 22 OPERATING & MAINTENANCE MANUAL MODEL : ELB series Problem Cause Corrective Action to selected step section (applicable to the lightings whose step - Power section fault Replace the section can be changed.) Replace the - Isolated Transformer fault transformer [Caution]...
- Page 23 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 4.3 REPLACEMENT PROCEDURE 4.3.1 REPLACEMENT OF LAMP AND GLOBE 1) TOOLS AND MATERIAL TOOLS MATERIAL 1. Globe (+)shape Driver 2. Lens 3. Packing 1) METHOD OF WORK DEPICTION DESCRIPTION Shape of lighting before maintenance After loosening 4 bolts(M4) fixing upper cover, remove the faulty glove and replace with new one.
- Page 24 OPERATING & MAINTENANCE MANUAL MODEL : ELB series DEPICTION DESCRIPTION No Depiction Replace with new lens after removing faulty one. [CAUTION] 1. O-ring and Packing shall not be reused (Should these have to be used, confirm any damage inflicted in them.) 2.
- Page 25 OPERATING & MAINTENANCE MANUAL MODEL : ELB series DEPICTION DESCRIPTION 4) Upper cover 5) Lens 6) Bolts(For fixing lens) Loosening PC bolts fixing LED 1) LED 2)Bolts Using a solder to remove the faulty LED and install new LED lamp...
- Page 26 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 4.3.3 COUPLING REPLACEMENT 1) TOOLS AND MATERIAL TOOLS MATERIAL (+) shape Driver 1. Coupling 2) METHOD OF WORK PHOTO CONTENTS Shape of lighting before maintenance 1) The fixture 2) Coupling 3) Base plate...
- Page 27 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 4.3.4 POWER SECTION REPLACEMENT 1) TOOLS AND MATERIAL TOOLS MATERIAL (+)shape Driver 1. Power section assembly 2. O-ring 2) METHOD OF WORK DEPICTION DESCRIPTION Shape of lighting before maintenance. Removing 4 bolts fixing Upper cover.
- Page 28 OPERATING & MAINTENANCE MANUAL MODEL : ELB series DEPICTION DESCRIPTION 3) Luminary Section Assembly Detach Connectors to which LED is connected. 1) Luminary Section Assembly Power section assembly 2) Power section assembly 3) Bolt Substitute with new Power section assembly after...
- Page 29 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 4.3.5 REPLACEMENT OF LEAD WIRE 1) TOOLS AND MATERIAL TOOLS MATERIAL 1. (+)shape Driver 1. LEAD WIRE 2. (-)shape Driver 3. L-wrench(5mm) 2.) REPLACEMENT OF LEAD WIRE PHOTO DESCRIPTION Shape of lighting before maintenance Remove 4 bolts fixing upper cover.
- Page 30 OPERATING & MAINTENANCE MANUAL MODEL : ELB series PHOTO DESCRIPTION 2) Silicon glass tube 3) Lead wire 4) Flier 1) Take in upper fixture new lead wire in reverse order of disassembly. 2) Hold the wire to upper fixture with Code Push. The...
- Page 31 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 5. STORAGE & SHIPPING 5.1 STORAGE 1) All light fixtures are packed in a separate box with label indicating its contents. 2) Lighting fixtures shall be stored indoor under dry condition kept away from dust.
- Page 32 OPERATING & MAINTENANCE MANUAL MODEL : ELB series 6. DRWAING & PARTS LIST ELB-TEDL : ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 32/34...
- Page 33 OPERATING & MAINTENANCE MANUAL MODEL : ELB series Parts List Parts Name Specification Qt’y Ordering No. Globe Polycarbonate 142-019A Bolt M3*10Stainless steel) 324-190C LED lens Acrylic 152-215C Bolt M3*8(Stainless steel) 324-190A Ø59.4* Ø3.1(G90) O ring 151-124B Bolt M3*6(Polycarbonate) 326-160A LED(Blue)
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Page 34: Ordering Code Information
OPERATING & MAINTENANCE MANUAL MODEL : ELB series 6.1 Ordering Code Information YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 34/34...
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