UES perfectMelt Operating Instructions Manual
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UES perfectMelt Operating Instructions Manual

Hot glue system
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Operating Instructions
perfectMelt
Hot glue system

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Summary of Contents for UES perfectMelt

  • Page 1 Operating Instructions perfectMelt Hot glue system...

  • Page 2: Table Of Contents

    Electrical connections ..........................29 Fuses ..............................31 Technical data ............................32 Electrical data ............................34 Connection scheme ..........................46 UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 3: Introduction

    With the adhesive application systems of the "perfectMelt" series, the process is conducted in the context of the hotmelt adhesive application. In other words, depending on the application, the adhesive systems are incorporated into production or packaging machines, and, as such,are part of the equipment.

  • Page 4: Safety Instructions

    For installation and maintenance work, the Safety Instructions for the parent machine in which the adhesive application system is installed must be observed. UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 5 Unplug before opening! Use protective clothing! Unlock before starting work! Wear eye protection! Wear protective gloves! Wear face protection! UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 6: Example Of A Hot Glue System

    The fuel tank cap closes the tank. After filling, please use the fuel tank cap to close the tank of your perfectMelt system. The hot glue is melted in the tank. Your perfectMelt has two adjustable heating zones: the tank "t1" and the manifold block "t2" (distribution block to connect the hot glue hoses).
  • Page 7 (via a solenoid valve). For standard modules, screwable vents are necessary. Different nozzles are available for different applications. UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 8: Installation

    Checking the comp onents onents After unpacking, please check all the components of your perfectMelt and (if applicable) the hot glue hoses and application heads for any damage. If you notice any damage, please contact UES AG immediately. perfectMelt parts list perfectMelt system •...

  • Page 9: Connection Of The Tank System

    The electrical connection is made by inserting the plug located on the hose into the socket located on the system. UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 10: Application Head Connection

    • glue burns and deposits in your system, leading to a malfunction. • Refer to the data sheet of your adhesive supplier and set your device appropriately. UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 11: Service

    Overview after a few seconds. All the important information is displayed here during operation. In addition, the perfectMelt has a one-hand safety input wheel. Turn the input wheel until the desired number is entered. By pressing the wheel, this field is activated. Now activate the input field.
  • Page 12 Likewise, the display can be damaged if too much pressure is used when entering data. Always keep the screen clean so that you can enter data without any problem. UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 13: Commissioning

    Quick start In order to be able to work with your perfectMelt, you only need a few steps to put it into operation. All the parameters are pre-set so that you only have to adjust the values to your requirements. You have made all the electrical and pneumatic connections and connected your peripherals.

  • Page 14: Setting The Pump Pressure

    The set pump pressure can be read on the pressure gauge. The maximum pump pressure in the perfectMelt is reduced to max. 5.3 bar by the safety valve. If you need a higher working pressure, please contact our technicians.

  • Page 15: Individual Settings

    If you leave the area without saving, your entries will be lost. The previously pre-set parameters apply. UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 16: Menu Overview

    Therefore, when the housing flap is open, always turn off the air pressure. UES AG · Breuerhofstr. 48 · 47807 Krefeld UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151 72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues ag.net · www.ues- ag.net...

  • Page 17: Options

    UES AG · Breuerhofstr. 48 · 47807 Krefeld UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151 72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues ag.net · www.ues- ag.net...

  • Page 18: Service

    UES AG · Breuerhofstr. 48 · 47807 Krefeld UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151 72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues ag.net · www.ues- ag.net...

  • Page 19: Format

    UES AG · Breuerhofstr. 48 · 47807 Krefeld UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151 72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues ag.net · www.ues- ag.net...

  • Page 20: Standby (Temperature Reduction)

    By pressing the standby button, the function is activated / deactivated and the system reduces or raises the temperature accordingly. The Standby LED goes out. UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 21: Maintenance

    The cooled hot melt adhesive can normally be easily peeled from the walls of the melting tank. If necessary, only use a wooden spatula. The UES TANK SYSTEMS correspond to the state of adhesive technology and have a variety of special features that simplify daily work with hot glue and contribute to highly reliable production.

  • Page 22: Bleeding The System

    Release residual pressure in the manifold block by removing the tank filter cover and opening the drain screw. UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 23: Changing The Filter

    Re-install the tank filters in the reverse order. Required parts: perfectMelt Complete filter Item No.: Filter screen Item No.: UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 24: Basic Cleaning

    Loosen coarse debris from the tank by using a wooden spatula. If the contaminants are very strong, please contact UES AG for information on alternative cleaning options. Fill new glue into the tank and set the temperatures for the material hoses down to about 90 °C so that the glue becomes more viscous.

  • Page 25: Mechanical Malfunctions

    UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 26: Socket Assignment On Ues Systems, Depending On The Model

    PE (Protective conductor) PE (Protective conductor) PE (Protective conductor) Sensor type set to PT100 in the "Service" menu! UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 27: Perfectmelt Replacement Parts

    RTD – Sensor kit PT 100 002153 1x RTD Sensor kit PT 100 perfectMelt 132743 Heat cartridge 1x Heat cartridge perfectMelt perfectMelt UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 28: Recycling

    However, we, the UES AG, are glad to offer you, as a customer, the service of taking back your old unit.

  • Page 29: Electrical Connections

    Electrical connections Electrical connections Electrical connections Electrical connections Main board item: 133510 UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 30 The electrical conjunction to the network is made with these connections. Connecting digital outputs Connecting digital inputs Klemme Terminal UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 31: Fuses

    The system has an over-temperature shutdown feature with a thermostat. This safety circuit is connected to the board Intake plug for thermostat: Thermostats: UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 32: Technical Data

    (8 hoses + 8 heads) (8 hoses + 8 heads) (8 hoses + 8 heads) (8 hoses + 8 heads) UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 33 The characteristics of the system performance depend on the viscosity of the glue. The conveying capacity depends on the pump that is used. UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 34: Electrical Data

    6.3A Preliminary fuse control board The actual power input is determined by the consumers connected to the perfectMelt system UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues-...
  • Page 35 Main board item: 13310 UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 36 UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 37 Pin assignment: Pin assignment: Pin assignment: Pin assignment: Klemme Terminal UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 38 Klemme Terminal UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 39 Tank board item 133511 UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 40 Pin assignment Pin assignment Pin assignment Pin assignment Klemme Terminal Connect terminal CN1 (Tank board) with CN7 (main board) UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 41 4 Hose system = 2 channel boards • 6 Hose system = 3 channel boards • 8 Hose system = 4 channel boards • UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 42 UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 43 UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 44 Pin assignment Pin assignment Pin assignment Pin assignment Klemme Terminal UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 45 Klemme Terminal CN4 and CN5 have the same pin assignment UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

  • Page 46: Connection Scheme

    Connection scheme Connection scheme Connection scheme Connection scheme UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 47 UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 48 EN 61000-6-4:2007 Electromagnetic compatibility (EMC) – Part 6-4: Generic standards – Interference emission for industrial environments (IEC 61000-6-4:2006) UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...
  • Page 49 Andreas Ripke, Breuershofstrasse 48, 47807 Krefeld City: Krefeld Date: 24 March 2014 (Signature) Managing Director (Signature) CE Coordinator Andreas Zehmisch Andreas Ripke UES AG · Breuerhofstr. 48 · 47807 Krefeld Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · info@ues-ag.net · www.ues- ag.net...

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