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Related Manuals for UES perfectMelt
Summary of Contents for UES perfectMelt
- Page 1 Manual perfectMelt Hot melt system...
- Page 2 UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
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Page 3: Table Of Contents
Connection of the tank system ............................ 11 Electrical connection ..............................11 If the perfectMelt/perfectMelt SE is connected to 230 volt the following compulsory ......... 12 specifications must strictly be adhered to: ....................12 Terminal Block X1 control contact ..........................13 Air connection ................................ - Page 4 Connection scheme ............................. 55 Electric circuit plan ............................56 EC Installation Declaration according to Machinery Directive 20061421EG Annex II 1.B ......58 UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
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Page 5: Introduction
With the adhesive application systems of the "perfectMelt" series, the process is conducted in the context of the hot melt adhesive application. In other words, depending on the application, the adhesive systems are incorporated into production or packaging machines, and, as such, part of the equipment. -
Page 6: Safety Instructions
UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 ·... - Page 7 For installation and maintenance work, the Safety Instructions for the parent machine in which the adhesive application system is installed must be observed. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net...
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Page 8: Safety Symbols
Caution, possible danger of uncontrolled release/leakage of hot liquids! Wear safety gloves! Use safety glasses! Disconnect power supplier! Use face shield! Disconnect power plug before opening! Wear protective clothing! UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 9: Example Of A Hot Glue System
The fuel tank cap closes the tank. After filling, please use the fuel tank cap to close the tank of your perfectMelt system. The hot glue is melted in the tank. Your perfectMelt has two adjustable heating zones: the tank "t1" and the manifold block "t2" (distribution block to connect the hot glue hoses). -
Page 10: Installation
Installation Checking the components After unpacking, please check all the components of your perfectMelt and (if applicable) the hot glue hoses and application heads for any damage. If you notice any damage, please contact UES AG immediately. perfectMelt parts list ... -
Page 11: Connection Of The Tank System
Please only use the provided and designated terminals. Only use the lines with the appropriate wire size as a feed. For the performance data, please refer to the technical data. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net... -
Page 12: If The Perfectmelt/Perfectmelt Se Is Connected To 230 Volt The Following Compulsory
Attention! If the perfectMelt/perfectMelt SE is connected to 230 volt the following compulsory specifications must strictly be adhered to: Connecting and initially operating the perfectMelt/perfectMelt SE must solely be conducted by an electrically skilled person (comparable to German DIN VDE 0105-100 (2009-10)). -
Page 13: Terminal Block X1 Control Contact
System switched on (potential free) DO 23/33 System start / stop (potential free) DI 23/34 Standby start / stop (potential free) DI UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 14: Air Connection
To connect a hose, the end cap has to be placed under resistance with an SW 17 wrench. The electrical connection is made by inserting the plug located on the hose into the socket located on the system. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net... -
Page 15: Application Head Connection
• Refer to the data sheet of your adhesive supplier and set your device appropriately. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 16: Service
Overview after a few seconds. All the important information is displayed here during operation. In addition, the perfectMelt has a rotary adjustment knob. Turn the knob until the desired number is entered. By pressing the knob, this field is activated. Now activate the input field. Now set the desired value by turning the knob again. - Page 17 Likewise, the display can be damaged if too much pressure is used when entering data. Always keep the screen clean so that you can enter data without any problem. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 ·...
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Page 18: Commissioning
Quick start In order to be able to work with your perfectMelt, you only need a few steps to put it into operation. All the parameters are pre-set so that you only have to adjust the values to your requirements. You have made all the electrical and pneumatic connections and connected your peripherals. -
Page 19: Setting The Pump Pressure
The set pump pressure can be read on the pressure gauge. The maximum pump pressure in the perfectMelt is reduced to max. 5.3 bar by the safety valve. If you need a higher working pressure, please contact our technicians. -
Page 20: Individual Settings
If you leave the area without saving, your entries will be lost. The previously pre-set parameters apply. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 21: Menu Overview
When the pump is activated and the housing flap is open, there is a danger of getting jammed by the movable piston rod. Therefore, when the housing flap is open, always turn off the air pressure. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 ·... -
Page 22: Options
This is for a multi-shift operation beyond the hour 23:59. The unit will then be deactivated at the Off-time which has been set next. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 ·... -
Page 23: Service
8 – 99 Tank 2 Setting the positive Heating upper limit temperature difference for T2 without losing the Ready signal *2 UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... - Page 24 The purpose of this feature, especially for large tanks, is to compensate the lowering of the temperature when new granulate is filled into the unit, so that the Ready signal remains. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net...
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Page 25: Format
If you disable the individual channels over the temperature setting, you will automatically be activated via the format after the system is turned off. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 ·... -
Page 26: Timer (Time Switch)
After 30 minutes the display switches off (reactivation by pressing the rotary knob). • Activate the timer function. Caution! You can only enter one ON, standby and OFF time per day! UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... - Page 27 • Save the changes at the end of the menu. From the next set switching time, your UES system will be controlled via the timer function. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 ·...
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Page 28: Standby (Temperature Reduction)
By pressing the standby button, the function is activated / deactivated and the system reduces or raises the temperature accordingly. The Standby LED goes out. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 ·... -
Page 29: Maintenance
The cooled hot melt adhesive can normally be easily peeled from the walls of the melting tank. If necessary, only use a wooden spatula. The UES TANK SYSTEMS correspond to the state of adhesive technology and have a variety of special features that simplify daily work with hot glue and contribute to highly reliable production. -
Page 30: Position Of The Sensors Of The Heating Units
= glue connection side; cable with plug comes out of the insulation / plug connection under the control box UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net... -
Page 31: Position Of The Sensors Of The Heating Units
If you want to set a different temperature for the manifold („Tank2“) – this is done in the menu point „Service“ „Temperature difference“; this value is pre-set on „0“. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 ·... -
Page 32: Bleeding The System
• Release residual pressure in the manifold block by removing the tank filter cover and opening the drain screw. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 33: Changing The Filter
Filter screen: Item No. 018225 O-ring for tank filter: Item No. 000114 Mounting position complete filter Illustration subject to technical changes UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 34: Basic Cleaning
Loosen coarse debris from the tank by using a wooden spatula. If the contaminants are very strong, please contact UES AG for information on alternative cleaning options. Fill new glue into the tank and set the temperatures for the material hoses down to about 90 °C so that the glue becomes more viscous. -
Page 35: Mechanical Malfunctions
(e.g. reservoir) temperature too high in the tank) UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 36: Socket Assignment On Ues Systems, Depending On The Model
Heating hose Sensor head/hose (PT100) Heating hose Sensor hose (PT100) PE (Protective conductor) Sensor type set to PT100 in the "Service" menu! UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 37: Perfectmelt Replacement Parts
RTD – Sensor kit PT 100 002153 1x RTD Sensor kit PT 100 perfectMelt Heat cartridge 132743 1x Heat cartridge perfectMelt perfectMelt UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 38: Recycling
However, we, the UES AG, are glad to offer you, as a customer, the service of taking back your old unit. If the equipment you had acquired from us is irreparably damaged, please feel free to send this to us; we will then recycle it professionally. -
Page 39: Mains Connection
ID2 Digital standby (Digital signal from mother machine) Digital Input ID1 Digital start (Digital signal from mother machine) Digital Input GND Opto Common Input ID (OP24VDC rectified) UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 40: Fuses
The system has an over-temperature shutdown feature with a thermostat. This safety circuit is connected to the board. Intake plug for thermostat: Thermostats UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net... -
Page 41: Technical Data
The characteristics of the system performance depend on the viscosity of the glue. The conveying capacity depends on the pump that is used. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net... - Page 42 The characteristics of the system performance depend on the viscosity of the glue. The conveying capacity depends on the pump that is used. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net...
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Page 43: Electrical Data
Preliminary fuse hose / head Preliminary fuse L1,L2,L3 6.3A Preliminary fuse control board The actual power input is determined by the consumers connected to the perfectMelt system. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net... -
Page 44: Main Board Item: 133521
Main board item: 133521 UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... - Page 45 UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
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Page 46: Pin Assignment (Main Board)
+ RS485-2 For inverter device Connector M6 DESCRIPTION Digital OUT Pump 1 (OUT OP24Vdc) Digital OUT OPGND Digital OUT Pump 2 (OUT OP24Vdc) UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... - Page 47 Hose and Gun Power Board connection (4 position) // OP8V RS485+ RS485- OPGND Connector CN10 Piston pump input connection (4 position) // OP24V-ID sensor switch 1-ID sensor switch 2 - OPGND UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
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Page 48: Tank Board Item: 133511
Tank board item: 133511 UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 49: Pin Assignment (Tank Board)
UES connect Common UES connect Driver out TK UES connect Driver out manifold Connect terminal CN1 (tank board) with CN7 (main board). UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 50: Channel Board Item: 133512
2-hose system = 1 channel board 4-hose system = 2 channel boards 6-hose system = 3 channel boards 8-hose system = 4 channel boards UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... - Page 51 UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
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Page 52: Integration Of Several Channel Boards
If the entered address is wrong, duplicated or not in the correct order the values are not displayed correctly or not at all. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net... -
Page 53: Pin Assignment (2 Channel Board)
UES Connect GND (for PT100 hose A) UES Connect Not connected UES Connect Out electrovalve 1+ UES Connect Out electrovalve 1- UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... - Page 54 Board 1 B → channel 1; Board 1 A → channel 2. Board 2 B → channel 3; Board 2 A → channel 4. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
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Page 55: Connection Scheme
Connection scheme UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... -
Page 56: Electric Circuit Plan
Electric circuit plan UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net... - Page 57 UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
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Page 58: Ec Installation Declaration According To Machinery Directive 20061421Eg Annex Ii 1.B
The commissioning of this product is prohibited until the machine or system into which this product is to be incorporated or of which it represents a component complies with the provisions of all relevant guidelines. UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net... - Page 59 (ISO 4413:2010) Fluid power technology – General rules and safety EN ISO 4414:2010 requirements for pneumatic systems and their components (ISO 4414:2010) UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
- Page 60 Name and address of the person who is authorised to compile the technical documentation: Andreas Ripke, Breuershofstr. 48, 47807 Krefeld, Germany Laurent Framery Andreas Ripke Signature CEO Signature CE coordinator UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
- Page 61 UES AG Breuershofstr. 48 47807 Krefeld Germany Tel. 0049-2151-72 95 0 Fax 0049-2151-72 95 78 info@ues-ag.net www.ues-ag.net UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 · info@ues-ag.net · www.ues-ag.net...
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