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Rev.1 13/12/16

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Summary of Contents for FujiFilm FAH-25LC

  • Page 1 Rev.1 13/12/16...
  • Page 2: Table Of Contents

    C O N T E N T S P A G E 1 . S A F E T Y - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 2...
  • Page 3: 1.Safety

    Rev.1 13/12/16 1.SAFETY FUJI INDUSTRIAL TECHNIQUE CO., LTD. cannot be held responsible for applications other than those for which VLX hoists are specifically intended. ・Repair all air leaks. ・Report and do not use a hoist with a kinked, ・Keep all air lines clean and dry. twisted, damaged or worn chain.
  • Page 4: 2.Specifications

    Rev.1 13/12/16 2.SPECIFICATIONS m /min(mor) 3.INSTALLATION HOIST SUPPORT SYSTEM It is beyond the scope of this manual to direct the installation of the I-beam or other supporting system needed for your VLX hoist. Use of properly licensed professional installation assistance is strongly recommended to ensure maximum safety and performance.
  • Page 5 Rev.1 13/12/16 RECEIVING HOIST After opening packaging, check that all parts are present and undamaged. Check the specification plate on the hoist to confirm the hoist lift rating is correct per your purchase order. FAH chain hoist is shipped fully assembled. Check that all shipping packaging is removed from the hoist, particularly in and around the gear mechanisms and lift chains.
  • Page 6: 4.Initial Operation

    Rev.1 13/12/16 4.INITIAL OPERATION After confirming that all hoist movements are correct, SLOWLY raise and lower the hoist the full travel distance five times while closely observing hoist. Hoist motor should operate smoothly with no jerking or unusual sounds. If difficulty is encountered, contact your local dealer or FUJI INDUSTRIAL TECHNIQUE CO., LTD.
  • Page 7: 6.Maintenance

    Rev.1 13/12/16 12.Lower load at destination. Wait for a moment or two before reversing load direction if changing directions. 13.Slowly allow weight to shift from hoist to ground or new support. Do not approach load until all tension is out of chain and sling is loose. Be prepared for load to shift until it is determined the load is stable on the new support.
  • Page 8: 8.Troubleshooting

    Rev.1 13/12/16 8.TROUBLESHOOTING PROBLEM PROBABLE CAUSE ・Hoist does not operate. ・Insufficient air pressure or volume. ・Motor has seized from lack of lubricant. ・Motor has internal damage. ・Control valve in not operating. ・Brake is not fully released. ・Hoist is overloaded. ・Hoist body is hot. ・Insufficient lubrication in air line.
  • Page 9: 10.Disassembly

    Rev.1 13/12/16 10.DISASSEMBLY Valve Section Remove the valve cover (15), packing (16), and pull out the spring (12), and the spring cap (13). Remove screws (71) and take off the valve casing (9). Take out the valve arm (14) and pull out the control valve (10).
  • Page 10 Rev.1 13/12/16 Reduction Section Remove the screw (68) and pull out the casing cover (29), together with shaft (22) and brake wheel (30). Pull out the planetary gear (23), internal gear (24), and the gear disk (25). Remove the snap ring (56) and pull out the gear disk (27).
  • Page 11: 11.Assembly

    Rev.1 13/12/16 11.ASSEMBLY Clean and inspect all parts. Replace all damaged and worn parts. Reassemble parts in the reverse order of above. Additional reassembly notes: Drive Chain Wheel When the drive chain wheel (39) is assembled, set the ball bearing ( 44 on the reduction side ) on the casing (1) first, and put chain guide (B) (41) next.
  • Page 12 Rev.1 13/12/16 REPLACING LOAD CHAIN Fasten a length of wire to the end of the load chain. Thread the wire into the hoist from the lifting side through the chain guide and operate the hoist to pull the wire through the hoist and out of the lowering chain guide.
  • Page 13 Rev.1 13/12/16 12.ALLOWABLE WEAR LIMITS Dimension Parts Drawing No. Parts Name Sketch Standard Limit L=95.5 L=97.4 Link chain d= 6.3 φ d= 5.9 φ H379-091 Brake shoe T=2.5 H482-532 A=26 A=26 (FAH-50L) B=25 B=23.5 Lower hook (VLX25L,50L) H489-133 assembly A=30 A=30 (FAH-100L) B=28...
  • Page 14: 13.Parts List

    Rev.1 13/12/16 13.PARTS LIST MODEL FAH CHAIN HOIST How To Order Parts FUJI is committed to supporting FAH Hoist. Through a nationwide network of service centers, you may be assured of a supply of replacement parts and technical service. Use the following procedure to order spare parts.
  • Page 15 Rev.1 13/12/16 HOIST BODY Parts Drawing No. Parts Name Qty. Remarks H289-019 Casing H389-057 Rotor case H394-035 Rotor H477-346 Vane H478-155 Rotor thrust washer H389-058 Side plate (V) H489-086 Side plate (S) H289-020 Valve casing H489-087 Control valve H489-089 Valve sleeve H489-090 Valve spring H489-091...
  • Page 16 Rev.1 13/12/16 Parts Drawing No. Parts Name Qty. Remarks Ball bearing 6008UU Ball bearing 6202ZZ Ball bearing 608UU Ball bearing 6002 Ball bearing 6912 Ball bearing Needle bearing HK1516 Oil seal SC17327 Oil seal VC10255 O ring Snap ring S-15 Snap ring R-32 Snap ring...
  • Page 17 Rev.1 13/12/16 -15-...
  • Page 18 Rev.1 13/12/16 PENDENT CONTROL ASSEMBLY Parts Drawing No. Parts Name Qty. Remarks H489-112 Pendent cylinder H489-114 Pendent piston H489-115 Piston set bolt H492-161 Spacer H492-163 Pendent cylinder spring H489-094 Packing H499-009 Cylinder cover H489-134B Pendent handle H485-107 Lever H485-107 Lever H477-195 Lever pin H478-070...
  • Page 19 Rev.1 13/12/16 -17-...
  • Page 20 Rev.1 13/12/16 LOWER HOOK ASSEMBLY (FAH-25L,50L) Parts Drawing No. Parts Name Qty. Remarks H379-085 Lower hook H482-529 Safety plate group 1 set H477-180 Hook holder H477-181 Hook holder sleeve H477-182 Washer H477-184 Locking ring (B) H489-111 Chain stopper H477-296 Hook holder pin Link chain 3.6m ISO Grade T 6.3 19P...
  • Page 21 Rev.1 13/12/16 LOWER HOOK ASSEMBLY (FAH-100L) Parts Drawing No. Parts Name Qty. Remarks H389-066 Lower hook H482-529 Safety plate group 1 set H389-067 Hook case 1 set H489-108 Idle chain wheel H489-109 Hook holder H489-111 Chain stopper H489-110 Chain hanger pin H479-144 Washer Ball bearing...
  • Page 22 Rev.1 13/12/16 PULL CORD ASSEMBLY Parts Drawing No. Parts Name Qty. Remarks H477-208 Control arm H413-109 Control handle (Red) H413-110 Control handle (Blue) Nylon rope (Red) Nylon rope (Green) -20-...
  • Page 23 Rev.1 13/12/16 CHAIN BUCKET ASSEMBLY Parts Drawing No. Parts Name Qty. Remarks H379-100 Chain bucket Hexagon socket head cap screw M8 70 × Hexagon socket head cap screw M6 16 × U nut Spring washer -21-...
  • Page 24 FUJI INDUSTRIAL TECHNIQUE CO.,LTD.

This manual is also suitable for:

Fah-25lpFah-50lcFah-50lpFah-100lcFah-100lp

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