RITE-HITE FasTrax XL Installation/Service/Owner's Manual
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RITE-HITE FasTrax XL Installation/Service/Owner's Manual

RITE-HITE FasTrax XL Installation/Service/Owner's Manual

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FasTrax
XL
®
High Speed Door
Installation/Service/Owner's Manual
Manual Part #: 39500157
Model: FSTXXL
Language: English (Hazards: English, French)
Publication: AMEN00316 2020-07-06

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Summary of Contents for RITE-HITE FasTrax XL

  • Page 1 FasTrax ® High Speed Door Installation/Service/Owner's Manual Manual Part #: 39500157 Model: FSTXXL Language: English (Hazards: English, French) Publication: AMEN00316 2020-07-06...

  • Page 2: Table Of Contents

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual NOTICE TO USER                                   3 TROUBLESHOOTING                               66 SAFETY                                           4 PARTS...

  • Page 3: Notice To User

    NOTE: This equipment has been tested and found to comply with the The FasTrax XL is a unique fabric door that helps to limits for a Class A digital device, pursuant to Part 15 of the FCC Rules maintain and separate different atmospheres.

  • Page 4: Safety

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual SAFETY Safety Identifications Lockout Procedure Barricade work area and post safety warnings DANGER Power supply and control must: • Be disconnected or locked in OFF position Indicates a hazardous situation which, if not using a lockout device approved by local avoided, will result in death or serious injury.
  • Page 5 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual SAFETY General Continued WARNING/AVERTISSEMENT WARNING/AVERTISSEMENT The Variable Frequency Drive (in control box) has a stored charge, it is unsafe to work on for Failure to restrict the curtain speed can result in 10 minutes after disconnecting power. damage to product or injury to personnel.

  • Page 6: Features

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual FEATURES Control Box Buttons: Optional: Serial Number Label Close (Yellow)* Brake Release Lever Curtain Tube Stop (Red)* W Non-Powered Opening (NPO) C Reversing Photoeyes M Open/Reset (Green)* NPO Hand chain D Lower Track N Language indicator NPO Label (operating instructions) Front Brace...

  • Page 7: Installation

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Preparation Required Tools Refer to i-COMM 3 Installation/Service manual for NOTE: Fork and scissors lift Hammer drill (cordless or electric) GUI/Touchscreen installation Level (laser or hydro) 25ft [8m] tape measure 1 Check for electrical prints included in the parts or Ladder 6ft-8ft [2m-25m] Wire strippers (small-22 AWG) [64mm]...

  • Page 8: Door Jamb

    INSTALLATION Door Jamb For space clearance requirements, refer to NOTE: architectural drawings (sent with unit) or call your Rite-Hite Representative 1 Measure Door Opening Width (DOW) at the top (A) and floor (B) 2 Measure Door Opening Height (DOH) at left side (C) and right side (D) 3 Dimensions from Steps 1-2 should be ±...
  • Page 9 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual Publication: AMEN00316 2020-07-06...

  • Page 10: Mounting Methods

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Mounting Methods Unacceptable Anchor Types These anchor types are not strong enough for this Acceptable Anchor Types application and do not provide the ability to tightly secure These anchor types provide the necessary strength for the unit to the building wall secure attachment of the unit to the building wall Removable Zinc Alloy...
  • Page 11 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Mounting Methods Typical Fastener Spacing Continued Acceptable Fasteners Header fasteners Threaded rods can be used and cut to length in the field to suit 3/8in [M10] minimum, the application 2 through bolts required Header Hex head bolts can be used, but length must be determined ahead of time to ensure...
  • Page 12 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Mounting Methods Continued NOTICE Wall material and mounting surface must be strong enough to support the weight of the door assembly in addition to lateral loads that the door assembly may be subjected to Through bolts must be used with concrete block and brick walls Do not use anchors Concrete Block or Brick Wall...
  • Page 13 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Mounting Methods Concrete Tilt-Up Walls (Pre-Cast) Continued Concrete Wall A Flat space required: A Flat space required: Lower track Lower track 4 9/16in [115mm] - Standard Projection 4 9/16in [115mm] - Standard Projection 5 7/16in [138mm] - Extended Projection 5 7/16in [138mm] - Extended Projection Header (above opening)
  • Page 14 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Mounting Methods Steel Member Continued Ribbed Metal Wall A Flat space required: Lower track A Flat space required: 4 9/16in [115mm] - Standard Projection 5 7/16in [138mm] - Extended Projection Lower track 4 9/16in [115mm] - Standard Projection Header (above opening) 5 7/16in [138mm] - Extended Projection 6 5/8in [168mm] - Standard Projection...
  • Page 15 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Lower Track Assembly (STANDARD PROJECTION) Unless noted, the lower track assembly procedure NOTE: applies to both the drive and non-drive sides Figure 14 Figure 12 Figure 15 1 Install the rear bottom re-feed roller assembly (A) on the lower track (B) using (3) 3/8in-16 x 3 1/2in [M10 x 89mm] hex head machine screws (C) and (3) 3/8in-16 [M10] nylock nuts (D)...
  • Page 16 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Lower Track Assembly 5 Install the outer guide assembly (O) and plate (P) (STANDARD PROJECTION) on the lower track using (6) 3/8in-16 x 4in Continued [M10 x 102mm] hex head machine screws (R) and (6) 3/8in-16 [M10] nylock nuts (S) 6 Install inner re-feed roller assembly (Q) using (3) 3/8in-16 x 6 1/2in [M10 x 165mm] hex head...
  • Page 17 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Lower Track Assembly (EXTENDED PROJECTION) Right (Drive) Side Figure 17 Figure 19 1 Install the front (A) and rear (B) bottom re-feed roller assemblies on the lower track (C), using 4 Install the vertical re-feed bracket (J) and upper feed assembly (K) on the lower track, using (6) 3/8in-16 x 3in [M10 x 76mm] hex head machine screws (D) and (6) 3/8in-16 [M10] nylock nuts (E)...
  • Page 18 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Lower Track Assembly (EXTENDED PROJECTION) Continued Left (Non-Drive) Side Figure 23 Figure 21 3 Place the tensioner mounting block (K) with the tapped holes facing up towards the header plate 1 Install the front (A) and rear (B) bottom re-feed over the longer machine screw threads Fasten with roller assemblies on the lower track (C), using (6) (4) 3/8in-16 [M10] nylock nuts (J)...
  • Page 19 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Lower Track Assembly (EXTENDED PROJECTION) Continued Left (Non-Drive) Side Continued Figure 25 5 Install the plate (Q) and inner re-feed roller assembly (R) on the lower track, using (3) 3/8in-16 x 6 1/2in [M10 x 165mm] hex head machine screws (S), (2) 3/8in-16 x 4in [M10 x 102mm] hex head machine screws (T), and (5) 3/8in-16 [M10] nylock nuts (U)...

  • Page 20: Lower Track

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Lower Track NOTICE The lower tracks require mounting at the proper width Too wide: Excess wear is placed on the drive spheres Too narrow: The curtain may appear wavy or crease in the center 1 Measure Door Opening Width (A), find center and place mark on the floor 2 Measure from the centerline and place a mark on...
  • Page 21 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Lower Track 12 Using the predrilled slots (J) in the lower track as Continued a guide, mark and drill a hole and place a fastener in the center of the slot at the top, middle, bottom and tighten Slot location will vary based on ordered height 13 If the hole goes completely through the wall, use...

  • Page 22: Rear Brace/Primary Tube

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Rear Brace/Primary Tube Standard Projection For Extended Projection go to page 23, step 1 DANGER 1 Install the top rear brace (A) on the header plates, using 6 (3 each side) 3/8in-16 x 1 1/4in [M10 x 32mm] Use a lift with lifting capacity sufficient for lifting hex head machine screws (B) and 3/8in-16 [M10] the weight of the unit.
  • Page 23 TOLERANCES: INITIAL ECN .050 THIS DOCUMENT IS THE PROPERTY TITLE .010 DATE ISSUED OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. .XXX .005 DO NOT USE, REPRODUCE, COPY OR ANGLE DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE® DOORS INC.

  • Page 24: (Extended Projection)

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Rear Windbar Roller Tube (EXTENDED PROJECTION) DANGER Use a lift with lifting capacity sufficient for lifting the weight of the unit. The load must also be securely fastened to the lifting device. Utiliser un chariot élévateur ayant une capacité suffisante pour soulever le poids de l'unité.
  • Page 25 .050 13 Install lock collar (N) against front sprocket (F) THIS DOCUMENT IS THE PROPERTY TITLE .010 DATE ISSUED OF RITE-HITE® DOORS INC. SUBJECT .XXX .005 MATTER HEREIN IS CONFIDENTIAL. ANGLE DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE®...

  • Page 26: Curtain Roller Tube

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Curtain Roller Tube Front Brace DANGER Use a lift with lifting capacity sufficient for lifting the weight of the unit. The load must also be securely fastened to the lifting device. Utiliser un chariot élévateur ayant une capacité suffisante pour soulever le poids de l'unité.

  • Page 27: (Full Width Header Shroud Only)

    DIME 2 Affix arm (G) using the 3/8in x 5in [M10 x 127mm] THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR bolts, 3/8in [M10] flat washers and 3/8in [M10] nylock DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE®...

  • Page 28: Primary/Curtain Tube Centering

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Primary/Curtain Tube Centering NOTICE DO NOT tighten set screws into the keyway slot Set screws are not long enough to provide a tight connection Shaft failure may result Figure 41 1 After the curtain tube and header braces are installed, center the primary tube between the header lower tracks 2 Measure from inside header plate to face of the...

  • Page 29: Motor/Encoder

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Motor/Encoder 2 Using a lift, install the drive motor/gearbox assembly (C) onto the primary tube shaft (B) DANGER 3 IMPORTANT: Secure the drive motor/gearbox torque arm (D) to the header using (2) 5/8in-11 x 5in Use a lift with lifting capacity sufficient for lifting [16mm x 127mm] hex head machine screws (E) the weight of the unit.
  • Page 30 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Motor/Encoder 10 Align encoder sprockets, so the chain runs straight Continued Tighten the set screws in the sprockets (Figure 44) • Tighten set screw on drive sprocket (I) using a 3/32in [2mm] Allen wrench (DO NOT over tighten - 5lb-in [056Nm]) Sprocket does not require a key •...

  • Page 31: Non-Drive Side

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Non-Drive Side Standard Projection version shown NOTE: Figure 48 5 Install the terminal block assembly (L) on the lower track using (2) #14 x 3/4in [6mm x 19mm] hex head Figure 47 self drill/tap screws (K) 6 Route fish tape through the rear brace, through the 1 Install the counterweight pulley mounting bracket (A) holes (M) in the header plates...
  • Page 32 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Non-Drive Side 9 Wrap the belt (R) 2 1/2 times around the Continued counterweight pulley (H) and route the belt over the counterweight idler pulley (D) When adjustments are made, there should be 1 1/2 pre-wraps remaining on the pulley 10 Connect the counterweight sensor photoeye and reversing photoeye cables to the terminal block...

  • Page 33: NPO (Non-Powered Opening) (Optional)

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION N.P.O. (Non-Powered Opening) (OPTIONAL) NPO kit comes in 1 box: NOTE: NPO is assembled for a right hand drive door To switch for a left hand drive door: a Loosen the 2 side bolts and rotate the hand chain guide 180° b The fault switch must be moved to the opposite side of the engagement arm bracket (D)...
  • Page 34 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION N.P.O. (OPTIONAL) Continued 8 Attach the smaller of the 2 springs (K) to the brake release eye bolt (L) (Figure 55 on page 35) Smaller spring should be toward the outside 9 Route the short cable (M) through the pulley, then through the hole in the bottom of the engagement arm bracket and clamp it behind the pressure plate The spring plate (N) should sit level when hanging without...
  • Page 35 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION N.P.O. (OPTIONAL) Continued 19 With the hand lever completely down, pull the hand chain to move the door Disengage the chain hoist and confirm that the chain hoist and sprocket spin but the door does not move The door will not operate until the chain hoist NOTE: is installed and plugged in...

  • Page 36: Power Outage Procedure

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION N.P.O. (OPTIONAL) Continued Power Outage Procedure Without N.P.O. Follow lockout procedures to prevent the door from CAUTION/ATTENTION operating should power be restored while working on. Counterweight or through-wall brake release is not Use caution with lift configurations. The weight of available.

  • Page 37: Counterweight

    FINISH CONFIDENTI 6 Once the curtain has been fed into the drive system, THIS DOCUMENT IS THE PROP OF RITE-HITE® DOORS INC. SU MATTER HEREIN IS CONFIDEN DO NOT USE, REPRODUCE, CO DISCLOSE EXCEPT WITH WRIT CONSENT OF RITE-HITE® DOO remove the front re-feed brackets Manually run the ©...

  • Page 38: Lintel Rollers

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Counterweight Lintel Rollers Continued Not provided on extended projection version NOTE: 1 Verify there is a wall surface at the header for the rear top seal to seal against If not, one must be provided in order for curtain to seal to wall Front View Side View...

  • Page 39: Front And Rear Windbar

    DRAWN DATE DOORS INC. TOLERANCES: INITIAL ECN .050 THIS DOCUMENT IS THE PROPERTY TITLE .010 OF RITE-HITE® DOORS INC. SUBJECT DATE ISSUED .XXX .005 MATTER HEREIN IS CONFIDENTIAL. ANGLE DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE® DOORS INC.

  • Page 40: Virtual Vision (Optional)

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Virtual Vision (OPTIONAL) Virtual Vision equips the door (front and back) with a motion sensor and dual LED light bars (1 each right and left side of the door opening) If a sensor detects a moving pedestrian or forklift on 1 side of the door, the LEDs on the opposite side flash to alert oncoming traffic.

  • Page 41: Header Cover

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Header Cover Figure 70 NOTE: The number of front and top panels will vary based on the door width 1 Install front shroud panels (A) on the rear of the front header frame NOTE: The first panel (B) hangs over the header plate by 1 1/8in [30mm]...

  • Page 42: Electrical

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Electrical General 1 It is the responsibility of the end user to provide DANGER electrical service up to the control box with proper branch service protection and an approved means Per local electrical codes, when working with of disconnect electrical or electronic controls: 2 20 or 30 Amp service may be required for cable runs...
  • Page 43 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Curtain Position Photoeye Continued Drive Side Figure 72 1 Remove the (2) #14 wood screws below the re-feed extension blocks 2 Use these wood screws to install the curtain position photoeye brackets (F) Install the photoeye with the gray wire to the front of door Figure 71 3 Route the wire for the rear photoeye through the...
  • Page 44 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Electrical 5 Connect encoder cable (G) to encoder Make sure to Continued line up pins properly Make sure connector is tight, but DO NOT overtighten, as pins will twist Once tight, the connector should not be able to move back and forth 6 Secure wires away from moving parts and sharp edges...
  • Page 45 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued Control Box - PLC LOGIC - INPUTS & OUTPUTS ON PLC MCR1 CLASS II LOW VOLTAGE ONLY ! APEMs 1 2 3 4 5 6 7 8 9 10 3Ø 208-240V, 460-480V, 575V USE CLASS CC USE CLASS CC FUSES ONLY...
  • Page 46 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued Publication: AMEN00316 2020-07-06...
  • Page 47 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Motor and Heated Brake Wiring (OPTIONAL) Continued Motor and Non-Heated Brake Wiring 208/230V Motor Wiring 208/230V Motor Wiring 460V Motor Wiring 460V Motor Wiring 400 and 575V Motor Wiring Heated Brake Wiring 400 and 575V Motor Wiring Field Wiring Instructions Figure 75...
  • Page 48 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued INDUCTION LOOP CONTROLLER Publication: AMEN00316 2020-07-06...
  • Page 49 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued                                ...
  • Page 50 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued 6 7 8 9 10 CLSG BKWY POWER SAFETY WIRELESS HOST Fault Remote RF Com Pairing ACTIVATOR OPEN STOP 1 2 3 4 5 INDUCTION LOOP CONTROLLER Publication: AMEN00316 2020-07-06...
  • Page 51 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued Publication: AMEN00316 2020-07-06...
  • Page 52 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued Publication: AMEN00316 2020-07-06...
  • Page 53 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued YDC2 YDC2 Publication: AMEN00316 2020-07-06...
  • Page 54 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued Electrical Cable Identification - Virtual Vision DOOR MOUNTED SIDE DOOR MOUNTED SIDE Door Mounted Side BLACK BLACK BLACK BLACK <7832M500Bai> DOOR NON-MOUNTED SIDE Door Non-Mounted Side DOOR NON-MOUNTED SIDE BLACK BLACK BLACK BLACK **NOTE: NOT USED...
  • Page 55 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Electrical Continued Miscellaneous Publication: AMEN00316 2020-07-06...

  • Page 56: Wireless Activation (Optional)

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Wireless Activation (OPTIONAL) Figure 77 Pair the unit(s) at the control box prior to mounting Figure 78 To pair the host with a wireless device: Resetting Communication Parameters 1 Apply power to the control box and wireless host unit If the batteries are not lasting as long as they should, reset 2 Open the cover and remove the plastic strip (A) under the communication parameters...

  • Page 57: Label(S)

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual INSTALLATION Label(s) Back Side of Door 12in [305mm] [15M] Figure 79 1 Clean surface where label (A) is to be placed 2 Peel off backing on label and apply in position Publication: AMEN00316 2020-07-06...

  • Page 58: Final Checklist

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual INSTALLATION Final Checklist DESCRIPTION Control box conduit is mounted on the bottom Ground wires properly terminated to ground terminal Shield wires properly terminated to ground terminal Motor ground wire terminated to lower track ground screw Encoder chain/sprockets/set screws properly aligned and tightened Encoder cable tightened properly Lower track properly spaced...

  • Page 59: Close, Stop, And Open

    Optional activation devices (eg, motion/presence sensors, photoeyes, radio controls, pull cords, push buttons, and floor loops) can be used to open and close the door Contact your local Rite-Hite representative for specific instructions based on your application. Publication: AMEN00316 2020-07-06...

  • Page 60: Common Locations (I-Comm 3)

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual OPERATION Common Locations (i-COMM 3) LOCATION: NAVIGATE TO: Activation Wiring Help Home ►Support ►Activation Help (choose screen) Home ►Support ►Logs (choose screen) Fault and Change History Local Representative Home ►Support ►Local Rep. Troubleshooting Guides – Faults Home ►Support ►Fault Help (choose screen) Common Tasks (i-COMM 3) TASK...

  • Page 61: Verify Operation

    Controller (i-COMM 3) The controller is set up and Locate the receiver photoeye (A) on the drive side lower programmed during testing at the factory Only Rite-Hite track Located on the top of the photoeye are 2 LEDs authorized service technicians should change the...

  • Page 62: Planned Maintenance

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual MAINTENANCE Planned Maintenance CUSTOMER: JOB # SERIAL # DATE: RECOMMENDED P.M. IN MONTHS TASK INSPECT AND PERFORM THE FOLLOWING: Verify Operation "Verify Operation" on page        Auto Re-Feed Verify auto re-feed is operational –...

  • Page 63: Brake Release

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual MAINTENANCE Brake Release Figure 81 Disconnect power to the door Without Chain 1 To hold the brake release on, rotate the brake release hold down bracket (A) to vertical position 2 To engage brake, rotate bracket horizontal Heated Brake (OPTIONAL) NOTE:...

  • Page 64: Encoder

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual MAINTENANCE Encoder 1 Disconnect power to the door 2 Unscrew thumbscrews to remove the motor/gearbox Replacement cover 3 Disconnect wiring connector (F) 4 Loosen 2 set screws (A) to remove encoder sprocket (B) and chain (C) 5 Remove 2 screws (H) and 4 screws (D) to remove the encoder assembly (E) 6 Install the new encoder using 4 screws (D)...

  • Page 65: Drive Sphere Replacement

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual MAINTENANCE Drive Sphere Replacement Retention Strip Replacement Figure 83 1 Apply adhesive* to curtain edge drive sphere stud before pushing through curtain and add more adhesive to stud before tightening Adhesive must ooze out both sides after stud is tightened 2 Stud must be tightened prior to adhesive starting to dry.

  • Page 66: Troubleshooting

    Failure to do so, voids warranty Supplied conduit cable is pre-wired If it is too short, DO NOT splice wires, as the cable is shielded to prevent electrical noise Make sure the motor is grounded and the braided (drain) wire is properly grounded to prevent electrical noise Contact local Rite-Hite Representative for replacement Counterweight...
  • Page 67 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual TROUBLESHOOTING DEFINITION FUNCTION Drain Wire a Verify that drain wire is terminated properly, failure to properly terminate the drain wire may result in sporadic reversals, photoeye and other issues due to either static electricity or electrical noise and void warranty Drive Side Switch The drive can be switched from right hand to left hand by performing the following: a Remove and switch conduit mounting bracket to opposite side...
  • Page 68 Verify Lexan Strips are present and functioning properly Virtual Vision Virtual Vision is optional on the FasTrax XL door When motion is sensed via Falcon motion sensors, the Virtual Vision red LEDs will illuminate to notify driver of movement on the opposite side of the curtain...

  • Page 69: Control Box

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual PARTS Control Box - PLC LOGIC - INPUTS & OUTPUTS ON PLC MCR1 CLASS II LOW VOLTAGE ONLY ! APEMs 1 2 3 4 5 6 7 8 9 10 3Ø 208-240V, 460-480V, 575V USE CLASS CC USE CLASS CC FUSES ONLY...

  • Page 70: Fstxxl/Kits

    Installation/Service/Owner's Manual PARTS FSTXXL/Kits Virtual Vision Junction Box DESCRIPTION PART # – FasTrax XL Entire Door FSTXXL – Kit, FasTrax XL Service Parts, US, Encoder 53700946 Bottom Arm Kit FINISH MATERIAL Backing Plates DRAWN BY CONFIDENTIAL UNLESS OTHERWISE SPECIFIED RITE-HITE ®...

  • Page 71: Drive System

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual PARTS Drive System 24 25 DESCRIPTION PART # DESCRIPTION PART # Key, Square, 3/8in x 3/8in x 5in – Motor/Brake, 2HP, 400V, WE, Bolt 55250235 Block, Mount, Torque Arm 13000079 Motor/Brake, 2HP, 575V, WE, Bolt 55250236 Screw, HHMS, 5/8-11 x 55, GR8 67910034...

  • Page 72: Roller Tube, Primary

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual PARTS Roller Tube, Primary DESCRIPTION PART # DESCRIPTION PART # – Roller Tube, Primary, TRXXL 6761 Collar, Lock, Split, 1-1/2in Bore 16850028 Bearing, Flange, 1-1/2in Bore, 2 Bolt 12500053 Collar, Lock, Split, 1-7/16in Bore 16850029 Nut, Hex, Nylon Lock, 3/8-16, Zinc 55630005...

  • Page 73: Curtain

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual PARTS Curtain Curtain Vision Curtain Assembly DESCRIPTION PART # Cover, Screen Window Gray, FasTrax 17900190 96in. ≤ D.O.W. < 132in (Qty = 2) 132in ≤ D.O.W. < 170in (Qty = 3) 170in ≤ D.O.W. < 228in (Qty = 4) 228in ≤...

  • Page 74: Counterweight Assembly

    FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual PARTS Counterweight Assembly DESCRIPTION PART # Pipe, 6, ASTM2729, 10ft, Bell End 6439 Screw, FHMS, Allen, 1/4-20 x 3/4in 67860042 Clamp, Pressure Belt, 3/4 x 1-3/8in 16700010 Screw, Set, Socket, Cone, 1/4-20 x 1/2in 67860098 Belt, Counterweight, TRXXL 1265...

  • Page 75: Shroud/Spreader Brace

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual PARTS Shroud/Spreader Brace Re-Feed Assembly Front RIGHT LEFT RIGHT LEFT Left Right Rear DESCRIPTION PART # Shroud Panel, Header, Front: 6956 D.O.W. ≤ 137.25in (Qty. 3) D.O.W. ≤ 137.25in (Qty. 4) D.O.W. ≤ 137.25in (Qty. 5) 232.75in.

  • Page 76: NPO

    ® ® Installation/Service/Owner's Manual PARTS N.P.O. BOM Table Notes ITEM RHD -FASTRAX XL EP/QTY. RHD - FASTRAX XL SP/QTY. PART NUM ORDERED AS A SEPARATE LINE ITEM 6761 ASSEMBLE SHROUD PER 7832M378 6920028 ASSEMBLE SHROUD PER 7832M379 6920028 <7832M090ASLDDRW_adjai> 6793000...

  • Page 77: Standard Projection

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual PARTS Standard Projection DESCRIPTION PART # DESCRIPTION PART # Shroud, TRXXL, Counterweight, SP, Left 69200154 Brace, Front, Weldment, TRXXL 1491 Shroud, TRXXL, Counterweight, SP, Right 69200153 Kit, Trax, Lintel Roller 53700654 Screw, HWH, Self-Drill/Tap, #14 x 3/4, Zinc 67860094 KIT, TRAXXL, BRKT, SHRD, MTR, TOP 53701030 Trim, Shroud, SLPD, SP, TRXXL...
  • Page 78 Cable, M12, 4 pin, Female, QD, 32ft 15650314 Screw, PHSMS DR/TP #8 x 3/4in 67850026 Screw, PH, Phillips, PLSTITE #8-16 x 3/8 67850088 Seal, Track, Exterior, FasTrax XL 6894 Drive side only Photoeye, Thru-Beam, Source, RS, 63900055 11-30VDC, QD Photoeye, Thru-Beam, Receiver, RS,...
  • Page 79 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual PARTS Standard Projection Continued DESCRIPTION PART # Sloped Shroud Header Plate BRKT, ASSY, SHRD, TOP, TRXXL, LFT 14501545 Screw, HWH, Self-Drill/Tap, #14 x 3/4in, 67860094 Zinc Shown: Non-Drive (Left) Screw, Thumb, 1/4-20 x 1/2in, GR2, Zinc 67860019 Washer, Flat, 1/4 x 9/16 x 3/32in, Neoprene 74110007...
  • Page 80 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual PARTS Standard Projection Continued DESCRIPTION PART # Flat Shroud Header Plate Plate, Header, Weldment, TRXXL 5230 Screw, HWH, Self-Drill/Tap, #14 x 3/4in, 67860094 Zinc Shown: Drive (Right) Screw, Thumb, 1/4-20 x 1/2in, GR2, Zic 67860019 Washer, Flat, 1/4 x 9/16 x 3/32in, Neoprene 74110007...

  • Page 81: Extended Projection

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual PARTS Extended Projection 11 13 DESCRIPTION PART # DESCRIPTION PART # KIT, TRAXXL, SHRD, MTR, EP, RH 53701020 Washer, Lock, Split, 1/2in, Zinc 74150005 (7832M086) (A) Nut, Hex, Nylon Lock, 3/8-16, Zinc 55630005 KIT, TRAXXL, SHRD, MTR, EP, LH 53701021 Shroud, TRXXL, Counterweight, EP, Left, 69200158...
  • Page 82 Cable, M12, 4 pin, Female, QD, 32ft 15650314 Screw, PHSMS DR/TP #8 x 3/4in 67850026 Screw, PH, Phillips, PLSTITE #8-16 x 3/8 67850088 Drive side only Seal, Track, Exterior, FasTrax XL 6894 Photoeye, Thru-Beam, Source, RS, 63900069 11-30VDC, QD 12** Photoeye, Thru-Beam, Receiver, RS,...
  • Page 83 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual PARTS Extended Projection Continued DESCRIPTION PART # Sloped Shroud Header Plate BRKT, ASSY, SHRD, TOP, TRXXL, LFT 14501545 Screw, HWH, Self-Drill/Tap, #14 x 3/4in, 67860094 Shown: Non-Drive (Left) Zinc Screw, Thumb, 1/4-20 x 1/2in, GR2, Zinc 67860019 Washer, Flat, 1/4 x 9/16 x 3/32in, Neoprene 74110007...
  • Page 84 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual PARTS Extended Projection Continued DESCRIPTION PART # Sloped Shroud Header Plate Plate, Header, Weldment, TRXXL 5230 Screw, HWH, Self-Drill/Tap, #14 x 3/4in, 67860094 Shown: Drive (Right) Zinc Screw, Thumb, 1/4-20 x 1/2in, GR2, Zinc 67860019 Washer, Flat, 1/4 x 9/16 x 3/32in, Neoprene 74110007...
  • Page 85 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual PARTS Extended Projection Continued Windbar System Shown: Front 3 12 DESCRIPTION PART # DESCRIPTION PART # – – Windbar System, Front, TRXXL 7588 Collar, Shaft, Lock, Split, 1 in Dia, Zinc 16850018 Plate, Lifting Strap, 8920PL 65000338 Screw, FHMS, Allen, 1/4-20 x 3/4in 67860042...
  • Page 86 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual PARTS Extended Projection Continued Windbar System Shown: Rear 15 16 17 12 13 DESCRIPTION PART # DESCRIPTION PART # Track, Door, 3in Straight, GTKPR 73450253 Washer, Lock, Split, 5/16in, Zinc 74120002 Plate, Lifting Strap, 8920PL 65000338 Screw, Set, Socket, Cone, 1/4-20 x 1/2in 67860098...

  • Page 87: Abbreviations

    Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual ABBREVIATIONS ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION Allen Bradley Hertz Alternate Current illum Illumination Activation Inside Diameter Amperage Inches As Required Induction Ass'y Assembly Interior BL or BLK Black Int/Int Interior/Interior BRD/DRN Braid or Drain Wire Int/Ext Interior/Exterior BRGLD...
  • Page 88 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual ABBREVIATIONS ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION OR or ORG Orange Yellow Ounce Zinc Printed Circuit Board Direct Current Common (Zero V) Push Button 2020-02-12 Photoeye Pharma Pharmaceutical PHLP Phillips Head PHSMS Pan Head Sheet Metal Screw Pink PMP Planned Maintenance Program...
  • Page 89 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual Publication: AMEN00316 2020-07-06...
  • Page 90 FasTrax Rite‑Hite ® ® Installation/Service/Owner's Manual Publication: AMEN00316 2020-07-06...
  • Page 91 Rite‑Hite FasTrax ® ® Installation/Service/Owner's Manual Publication: AMEN00316 2020-07-06...

  • Page 92: Warranty

    Product claimed to be defective and shall, at Rite-Hite's option, either (x) grant Rite-Hite or its agent access to Owner's premises for the purpose of repairing or replacing the Product or (y)

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