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SMARTSCAN 1000 PLUS Series Installation Manual

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1000 PLUS SERIES
SAFETY LIGHT CURTAINS
INSTALLATION GUIDE

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Summary of Contents for SMARTSCAN 1000 PLUS Series

  • Page 1 1000 PLUS SERIES SAFETY LIGHT CURTAINS INSTALLATION GUIDE...
  • Page 2 Failure to read and follow the instructions provided on the Installation Sheet and Installation Guide can lead to the incorrect application or use of the 1000 PLUS series safety light curtain. This could lead to personal injury and damage to equipment. All applicable machine safety standards and regulations should be taken into account when installing the 1000 PLUS series safety light curtain or any machine safety product.

  • Page 3: Table Of Contents

    Figure A – Unpacking ............................. 4 Figure B – Operating Requirements ....................... 6 Figure C – Typical Mounting Arrangement for a Smartscan 1000 Plus ............8 Figure D – Shows detection zone width, detection capability and range options ........9 Figure E –...
  • Page 4 Safety Light Curtain – 1000+ Series Installation Guide 1000 PLUS Series (Model No. 012-xxx, 012-xxxT) Safety Light Curtain Installation Sheet (CD1009A-101016, CD1009B-101016) Figure A – Unpacking Remove all packaging material and retain it  Locate and keep the delivery note ...
  • Page 5 Safety Light Curtain – 1000+ Series Installation Guide Each 1000+ series supplied would normally include: Light curtain with 5m of cable attached to transmitter and receiver columns  012-xxx is direct wire-link model (CD1009A)  012-xxxT is M12 connector model (CD1009B) ...
  • Page 6 Safety Light Curtain – 1000+ Series Installation Guide Figure B – Operating Requirements Humidity <95%  Temperature range between 0°C and 50°C  Vibration: Frequency <55Hz Max. Movement <0.35mm  Do not use equipment in explosive atmospheres, (contact the manufacturer for further ...
  • Page 7 Safety Light Curtain – 1000+ Series Installation Guide M – Overall length of light curtain enclosures K – Detection zone width R – Minimum and maximum scanning ranges of the light curtain N – Object Detection Capability. (The minimum size of object guaranteed to be detected when placed in the light curtain energy field.) File Number: CD1009A, CD1009B page 7...
  • Page 8 Safety Light Curtain – 1000+ Series Installation Guide Figure C – Typical Mounting Arrangement for a Smartscan 1000 Plus The 1000 Plus Series system does not use cable connectors (only on direct wire-link model). Both the transmitter and receiver units come complete with 5m cables attached.
  • Page 9 Safety Light Curtain – 1000+ Series Installation Guide Figure D – Shows detection zone width, detection capability and range options Detection zone width (K) - Must be of a suitable height for each application to prevent personnel access to the danger area either over, under or around the light curtains detection zone.
  • Page 10 Installation Guide Figure E – Important Installation Considerations When installing a Smartscan 1000 Plus Series light curtain your attention is drawn to the following (Figure E): 1. Consider reflective surfaces that may give rise to optically ‘short circuiting’ the direct path of the light curtains as shown in Figure E.
  • Page 11 Safety Light Curtain – 1000+ Series Installation Guide Figure F - Identification Labels Figure F shows examples of the identification labels that are affixed to the end cap at the bottom of the transmitter and receiver columns. CD1009A CD1009B File Number: CD1009A, CD1009B page 11 Date: 10 October, 2016...
  • Page 12 OFF permanently if required to do so. This function increases the safety integrity of the Smartscan 1000 Plus system to a very high level. The switching period is so short (500 .s max.) that it has no effect on the output signal to the machine safety circuits, thus...
  • Page 13 Safety Light Curtain – 1000+ Series Installation Guide the machine will continue to operate during the automatic test periods. Note: The standing current for each OSSD should be no less than 20mA and no greater than 500 mA. File Number: CD1009A, CD1009B page 13 Date: 10 October, 2016...
  • Page 14 Safety Light Curtain – 1000+ Series Installation Guide Figure H – Model List Figure H shows the 1000 Plus Light Curtain model list showing part codes, detection zone width (K) and combined weight in Kg of transmitter and receiver columns. CD1009A File Number: CD1009A, CD1009B page 14...
  • Page 15 Safety Light Curtain – 1000+ Series Installation Guide CD1009B Light Curtains 30mm Detection Capability Range 0.5m to 5m File Number: CD1009A, CD1009B page 15 Date: 10 October, 2016...
  • Page 16 Safety Light Curtain – 1000+ Series Installation Guide Light Curtains 40mm Detection Capability Range 4m to 10m Light Curtains Perimeter Guarding Range 0.5m to 5m / Range 4m to 10m File Number: CD1009A, CD1009B page 16 Date: 10 October, 2016...
  • Page 17 24V DC power supplies may be used if required. In order to protect the 1000 Plus Series electronic system please remember to install fuses of suitable rating between incoming 24V DC supply and 24V input connections at both the transmitter and receiver units.

  • Page 18: Glossary Of Words And Language Translation

    Safety Light Curtain – 1000+ Series Installation Guide Glossary of Words and Language Translation GLOSSARY of words and terminology used in the Installation Sheet in a number of International languages: File Number: CD1009A, CD1009B page 18 Date: 10 October, 2016...
  • Page 19 The test procedure should be carried out frequently as indicated by the risk assessment for the particular installation. Smartscan Ltd recommends the test should be carried out daily. Light curtains with ODC (N) 30mm / 40mm - refer to Figure K.
  • Page 20 Safety Light Curtain – 1000+ Series Installation Guide dirty or abrasive conditions. Renew the clear adhesive tape periodically. Clean the windows with a clean damp cloth using a mild detergent. Never use abrasive, corrosive cleaners or spray detergents. File Number: CD1009A, CD1009B page 20 Date: 10 October, 2016...
  • Page 21 Safety Light Curtain – 1000+ Series Installation Guide Figure L – Operation Cycle Figure L. shows an operations chart for the 1000 Plus system. Before installation read and understand the Installation Sheet provided paying particular attention to the information provided in Figure E. Refer to Figure K.
  • Page 22 Figure M outlines the procedure for returning a Smartscan product. If a fault occurs that cannot be resolved or the equipment is damaged return the system to the nearest Smartscan distributor or Smartscan Ltd. Indicate the nature of the fault and the symptoms displayed on the form provided.
  • Page 23 Safety Light Curtain – 1000+ Series Installation Guide Figure N – Declaration of Conformity Figure N. shows a copy of the Declaration of Conformity CD1009A File Number: CD1009A, CD1009B page 23 Date: 10 October, 2016...
  • Page 24 Safety Light Curtain – 1000+ Series Installation Guide CD1009B File Number: CD1009A, CD1009B page 24 Date: 10 October, 2016...

  • Page 25: Appendix 1 - Certifications

    Installation Guide Appendix 1 - Certifications Company Certificate No: 79Q13722 Smartscan Limited has a certified quality assurance system in compliance with ISO 9001:2008. Certificate number: 79Q13722. Products Smartscan safety light curtains are developed and manufactured in compliance with the European Machinery Directive 2006/42/EC and International Legislation and Standards.

  • Page 26: Appendix 2 - Multifunction Unit

    Safety Light Curtain – 1000+ Series Installation Guide Appendix 2 - Multifunction Unit Smartscan 1000 Plus Series light curtains incorporate two fail-safe, electronic output switches. If there is a requirement for relay output switching a Multifunction Safety Unit (MFU) may be used.
  • Page 27 Safety Light Curtain – 1000+ Series Installation Guide light curtain during safe periods of machine operation. Mute signals are often derived from the machine control system or from external sensors or switches. It also provides dual inputs for a Series 1000 light curtain and a two channel emergency stop system. The monitored safety output relay switches are rated at 250V AC, 2A, for connection to a power-switching device or directly to a machines final control element.
  • Page 28 Safety Light Curtain – 1000+ Series Installation Guide (Category 4) control systems as defined in EN 62061 and EN ISO 13849 (BS EN 954-1). File Number: CD1009A, CD1009B page 28 Date: 10 October, 2016...

  • Page 29: Appendix 3 - Mounting Kit

    Safety Light Curtain – 1000+ Series Installation Guide Appendix 3 - Mounting Kit Model number Description 012-130 Mounting bracket kit 4 x 'L' shaped stainless steel mounting brackets and a set of M6 x 8mm screws. For fixing centres 36mm + (m)mm For (m) see product tables on Figure H –...

  • Page 30: Appendix 4 - Mirrors

    Note: Perimeter curtains will be easy to align, curtains over 900mm may be more difficult to align. Check with the Smartscan technical department prior to ordering for a particular application. support@smartscan.com, Tel: 886 - 4 - 23598885, Fax: 886 - 4 - 23599423 Note: The angle of the light curtain striking the reflective surface must be within defined limits.
  • Page 31 Safety Light Curtain – 1000+ Series Installation Guide Alignment though one mirror 1. Secure the transmitter, receiver and mirror units in the position in which they are intended to be used. 2. Ensure all units are perfectly upright in all planes by using a sprit level. 3.
  • Page 32 Safety Light Curtain – 1000+ Series Installation Guide Alignment though two mirrors Follow instruction 1-4 10. A second person must adjust the position of the first mirror to the left and to the right until the entire length of the second mirror is reflected in the first mirror.
  • Page 33 Safety Light Curtain – 1000+ Series Installation Guide in turn to ensure the infra-red energy from the transmitter unit is being reflected through the mirror(s) to the corresponding receiver unit. Alignment of the light curtain using mirrors Note: The mirror length must be a minimum of 100mm longer than the overall length of the light curtain to be installed e.g.

  • Page 34: Appendix 5 - Specification Table

    Safety Light Curtain – 1000+ Series Installation Guide Appendix 5 – Specification Table 1000 Plus Light Curtains 2 – 72 Number of beams Object detection 012-xxx, 012-xxxT series: 30mm, 40mm plus 2, 3 & 4 beam perimeter systems Detection zone 180mm to 1840mm 0.5 –...

  • Page 35: Notes

    Safety Light Curtain – 1000+ Series Installation Guide Notes File Number: CD1009A, CD1009B page 35 Date: 10 October, 2016...

This manual is also suitable for:

Cd1009aCd1009b