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bergmann 3012 PLUS Operating Manual

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Operating Manual
BERGMANN Dumper
English
3012 PLUS
XX-XXX-XXXX-XXX - 04/2015

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Summary of Contents for bergmann 3012 PLUS

  • Page 1 Operating Manual BERGMANN Dumper English 3012 PLUS XX-XXX-XXXX-XXX - 04/2015...
  • Page 3 Please complete before commissioning the machine: Type Prod. no. Year of manufacture Commissioning Dealer: This document is protected by copyright law. The reproduction of this document in part or in full is prohibited. © Bergmann Maschinenbau GmbH & Co. KG...
  • Page 4 Translation of original German operating manual 4 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 5: Table Of Contents

    5.10. Underground operation and operation in enclosed spaces ___________________________ 26 5.11. Use of lifting gear ____________________________________________________________ 26 5.12. Vibration __________________________________________________________________ 26 5.13. Before starting work with the dumper ___________________________________________ 27 5 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 6 5.33. Safety of operating personnel – requirements ____________________________________ 33 5.34. Compliance with instructions in this manual, safety signs and symbols _______________ 34 5.35. Safety precautions when working with Bergmann dumper __________________________ 35 6 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH &...
  • Page 7 Operating pressure of hydrostatic drive ______________________________________________ 68 6.2. Axles ______________________________________________________________________ 69 6.2.1. Tyres / tyre pressure ______________________________________________________________ 69 6.2.2. Brakes _________________________________________________________________________ 69 7 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 8 Secondary and parking brake ______________________________________________________ 77 8.2.3. Auxiliary brake __________________________________________________________________ 78 8.3. Working and steering hydraulics _______________________________________________ 78 8.4. Electrical system ____________________________________________________________ 80 8 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 9 Fluid level in hydraulic fluid tank ___________________________________________________ 101 10.1.4. Tyre pressure ___________________________________________________________________ 102 10.1.5. Electrical system ________________________________________________________________ 102 10.1.6. Brake fluid _____________________________________________________________________ 102 10.1.7. Coolant _______________________________________________________________________ 102 9 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 10 11.3. Recovering and towing dumper _______________________________________________ 118 11.3.1. General information for towing ____________________________________________________ 118 11.3.2. Towing restrictions ______________________________________________________________ 120 11.3.3. Release the parking brake. ________________________________________________________ 121 10 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 11 11.4. Recovering dumper / transport by crane ________________________________________ 126 12. Dimensions _____________________________________________________________ 129 12.1. Overview drawing(s) of dumper _______________________________________________ 129 13. Accessories _____________________________________________________________ 130 13.1. Beacon ___________________________________________________________________ 130 11 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 12: Preface

    1. Preface Dear customer, To make best use of your Bergmann dumper and to operate it in the safest and most economical manner, please carefully read this operating manual. It contains important information regarding the design, operation, working functions and operating conditions of the machine as well as instructions for its proper maintenance and care.

  • Page 13: About This Document

    All instructions in this document must be strictly adhered to. This applies in particular to all safety instructions. 13 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 14 Before starting the Bergmann dumper, you must make sure that the machine meets the general safety requirements.  This operating manual is an integral part of the CE documentation of your Bergmann dumper.  For details regarding the engine, please refer to the enclosed operating manual of the engine manufacturer.

  • Page 15: Additional Information

    Please note that we shall not be liable for any damages and operational failures resulting from non- compliance with the instructions in this operating manual. Working on and with the Bergmann dumper is restricted to qualified and trained personnel. Diagrams and specifications in this operating manual may be changed by the authors without prior notice.

  • Page 16: Intended Use

    The maximum permissible travel speed with load is limited to 40 km/h. The Bergmann 3012 PLUS dumper is stable on inclines of up to 20% in axial direction and up to 20% in travel direction.
  • Page 17 17 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 18: Possible Foreseeable Misuse

    Personnel:  Transportation of person in trough  Work on dumper while engine is running  Work under unsecured tipped trough 18 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 19: Safety

    Non-compliance might result in serious, irreversible injury DANGER Non-compliance might result in minor, reversible injury WARNING Non-compliance might result in damage to property CAUTION Important information NOTE 19 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 20: Emergency Actions

    5.2. Emergency actions  Cordon off site of accident  Provide first aid  Alert doctor, rescue services  Look after casualties 20 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 21: General Safety Instructions

    5.3. General safety instructions Personnel must refrain from work practices that are deemed unsafe. The Bergmann dumper, hereafter referred to as the dumper, must only be operated when in safe and proper working order. The safety devices of the dumper must be working properly at all times. Under no circumstances must they be bypassed, disabled or removed.

  • Page 22: Danger Area

    If it is not possible to keep this safety distance, the area between the machine's working range and the adjacent object must be cordoned off. 22 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 23: Machine Stability

    Keep a safe distance from ditches, excavation pits and slopes to prevent toppling over. When working near excavated pits, shafts, ditches or trenches, secure the dumper against slipping and rolling off. 23 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 24: Working Near Underground Pipelines And Cables

    24 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 25: Working Near Overhead Power Lines

    2. Warn all persons in the vicinity of the machine to prevent them from coming closer to it or touching it 3. Arrange to have the power shut down 25 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 26: Vehicle Inspection Prior To Start-Up

    European Directive 2002/44/EC. With this method, all other factors such as travelled distance, duration of actual exposure, etc. are taken into account. 26 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 27: Before Starting Work With The Dumper

    5.16. Starting engine Always start the engine from the driver stand. Do not short-circuit the machine as it may start moving immediately. 27 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 28: Handling Of Fuel And Other Chemicals

    Loading on soft or uneven ground should be avoided. 28 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 29: Operating Personnel

    Trainees may only operate the dumper while under the supervision of an experienced machine operator. All operating personnel must have the appropriate skills. Bergmann recommends providing special training for drivers and mechanics. For training options, please contact our sales department (for contact details, see cover page).

  • Page 30: Working In Contaminated Areas

    All safety and danger signs and symbols attached to the dumper must be legible at all times. Replace illegible signs and symbols. 30 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 31: Risks From Electric Power And Residual Energy

    ("Under repair!"). To replace large assemblies, attach them to suitable lifting gear. Check loosened screws for tight fit. 31 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 32: Modifications To Dumper

    5.30. Modifications to dumper Modifications to the dumper are only permitted with the prior written consent of Bergmann. This applies also to welding work carried out at load-bearing parts. Replace defective or damaged machine parts without delay. Use only original spare and wear parts, as other parts might not be designed to the same safety and load specifications.

  • Page 33: Safety Of Operating Personnel - Requirements

    Suitably qualified operating personnel must be given proper instructions regarding the work to be carried out. Machine operators are authorised and obliged to refuse to carry out any orders they consider unsafe. 33 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 34: Compliance With Instructions In This Manual, Safety Signs And Symbols

    Ensure that all safety and warning signs on the dumper are legible. Replace illegible or missing signs without delay. For details, see section 5.45. 34 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 35: Safety Precautions When Working With Bergmann Dumper

    Safety 5.35. Safety precautions when working with Bergmann dumper Before starting the dumper, check it for road worthiness and operational safety. The dumper must only be started, if it is in proper working order. If you detect any visible damage, defects or modifications, notify your supervisor without delay.
  • Page 36 When driving with loads, always lower the trough and adjust the travel speed to the ground conditions. Do not drive along slopes. 36 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 37 Before leaving the driver seat, lower the trough, apply the parking brake and shut down the engine. Before prolonged breaks, remove the ignition key and lock the engine bonnet. In Bergmann dumpers with cabs, close the windows and lock the cab door and other doors.
  • Page 38 The dumper is designed for operation in temperate climates. For prolonged use in other climate zones, contact the manufacturer for advice. Indoor operation is only permitted if there is adequate ventilation. 38 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 39: Safety Instructions For Driving On Public Roads

    When parking the machine on a slope, secure it with chocks (placed in front of the wheels) and apply the parking brake. When shutting down the machine, switch off the battery main switch. 39 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 40: Safety Instructions For Maintenance And Repair

    5.37. Safety instructions for maintenance and repair Modifications to the dumper are only permitted with the prior written consent of Bergmann Changing the nominal pressure setting at the hydraulic system requires the manufacturer’s approval. If the pressure needs to be changed, first contact our customer service department.
  • Page 41 Ensure that all tools, lifting tackle and other auxiliary devices are in proper working order. 41 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 42 Before working on the electrical system, shut down the engine, remove the ignition key and switch the battery main switch off (position 0) (see fig. 5-1). Secure the battery main switch to prevent unintentional restarting. 42 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 43 After completion of the repair work, check all screwed connections and fittings for tightness. Only start the drive motor after all work on the machine has been completed. Before starting the dumper, sound the horn. 43 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 44: Switching Off Battery Main Switch

    Fig. 5-1 Fig. 5-2 Before carrying out work on the vehicle, always NOTE switch off the battery main switch! 44 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 45: Setting Dumper To Safe State

    Push the joystick down and engage it to prevent inadvertent operation of the trough. Item 2 Actuate the button to set the parking brake to parking position. Fig. 5-3 45 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 46: Securing Lifted Trough

    Fig. 5-4 Fig. 5-5 46 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 47: Securing Dumper Against Rolling Away (Wheel Chocks)

    When transporting the dumper or when carrying out work on the machine, secure it with a chock to prevent inadvertent movement. Fig. 5-6 47 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 48: Transport Safety Device

    Fig. 5-9 Fig. 5-8 48 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 49: Transporting And Towing Dumper

    For towing, comply with the prescribed transport position and the admissible speed and maximum towing distance! Use proper means of transport and lifting gear with adequate load capacity! Before towing the vehicle, release the parking brake! 49 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 50: Pulling Of Trailer

    To attach a trailer of any type, always engage a second person to guide you or use a camera system! Fig. 5-10 50 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 51 Do not exceed the maximum permissible CAUTION payload of the dumper, the maximum trailer load for the trailer hook or the maximum permissible drawbar load. 51 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 52: Safety And Warning Signs

    Item no. 50-005-0003-900 Fig. 5-13 "Caution! Risk of crushing in unsecured pivot area" / 2 labels Item no. 50-005-0004-900 Fig. 5-14 52 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 53 "Caution! Refer to operating manual" / 2 labels Item no. 50-005-0002-900 Fig. 5-15 "Caution! Electrical hazard" / 1 label Item no. 50-005-0005-900 Fig. 5-16 53 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 54 Warning sign "Open only when engine is at standstill" / 1 label Item no. 50-005-0019-900 Open only when engine is at standstill Fig. 5-18 54 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 55 Instruction sign – wheel nuts / 2 labels Item no. 50-005-0036-900 For safety reasons, the wheel nuts must be checked for proper fixture every 50 operating hours. Fig. 5-19 55 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 56: Other Signs

    Euro Test mark / 1 label Item no. 50-005-0001-900 Fig. 5-21 Information sign "Tested" / 1 label Item no. 50-005-0034-900 Fig. 5-22 56 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 57 2 labels Item no. 50-005-0041-900 Fig. 5-23 "Caution! Ventilator blades – Risk of cutting" / 1 label Item no. 50-005-0003-900 Fig. 5-24 57 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 58 / 2 labels Item no. 50-005-0004-900 Fig. 5-25 "Caution! Refer to operating manual" / 2 labels Item no. 50-005-0002-900 Fig. 5-26 58 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 59 Instruction sign – gear shifting / 1 label Item no. 50-005-0250-900 Adhesive label – diesel fuel / 1 label Item no. xxx Fig. 5-29 59 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 60 Fuel type sign / 1 label run dry! Item no. 50-005-0016-900 Refuelling sign / 1 label Item no. 50-005-0017-900 Fig. 5-32 60 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 61 Warning sign "Open only when engine is at standstill" / 1 label Open only when engine is at standstill! Item no. 50-005-0019-900 61 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 62 Warning sign "Electrical hazard" / 1 label Item no. 50-005-0005-900 Fig. 5-36 Warning sign "Caution" / 2 labels Item no. 50-005-0014-90 Fig. 5-37 62 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 63 For safety reasons, check the wheel nuts must be checked for proper fixture every 50 operating hours.] / 2 labels Item no. 50-005-0036-900 Fig. 5-40 63 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 64 Fire extinguisher label Item no. XXXXX Fig. 5-41 Adhesive label – joystick operation / 1 label Item no. 50-005-0230-900 Fig. 5-42 64 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 65: Type Plate

    The type plate is located on the right-hand side of the front frame (as seen in the direction of travel) and contains all relevant vehicle data. Fig. 5-44 65 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 66: Technical Data

    Number of cylinders and arrangement 4 cylinders, in-line Displacement 4500 cm³ Cooling system Water cooling Air filter Dry-air filter 6.1.2. Fuel tank Diesel Capacity 190 litres 66 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 67: Electrical System

    12 V Battery capacity 110 Ah Alternator 60 A Starter 3.0 kW Vehicle lighting Standard Beacon Optional Working lights Standard front + rear 67 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 68: Travel Drive

    0 ... 33 km/h / (forward) Travel mode VI 0 ..40 km/h / (forward) 6.1.6. Operating pressure of hydrostatic drive Hydrostatic drive 420 bar 68 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 69: Axles

    (two-circuit brake system). Secondary and parking brake: Hydraulically operated spring-applied brake acting via the cardan shaft on the front and rear axle. 69 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 70: Steering System

    Inside turn radius approx. 2892 mm Emergency steering in the event of failure of the diesel engine Blocking mechanism Mechanical lock 70 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 71: Working Hydraulics

    Sound power level: = 100 dB / 1pW Sound pressure level: = 81 dB / 20 mPa pA lg (at operator's workplace) 71 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 72: Approvals And Certificates

    7.3. Approval for driving on public roads: Optional approval by TÜV with vehicle certificate Emission class / engine: EPA interim tier 4, EU stage III (3) B 72 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 73: Dimensions

    Ground clearance 410 mm Trough height, fully tipped, rear 4710 mm Trough height, fully tipped, side 3480 mm See overview drawings chapter 12! 73 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 74: Admissible Slope

    20% in travel direction and 20% in axial direction, as its stability can otherwise not be guaranteed! Fig. 7-1 74 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 75: Description

    8.1.1. Frame The load-bearing components of the Bergmann dumper consist of a torsion-proof rigid welded construction. The front and rear frames are connected with a centre pivot and steering cylinder. The rear frame carries the trough and the hydraulic cylinders operating it. The diesel fuel tank is located to the right in the front frame.

  • Page 76: Diesel Engine And Accessories

    This prevents overloading of the diesel engine. By shifting the hydraulic motor power, the following 6 travel modes can be chosen: 76 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 77: Brake System

    This brake acts on the front axle and is operated mechanically. The parking brake switch is located in the armrest of the joystick holder. 77 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 78: Auxiliary Brake

    It supplies the trough tilt cylinder / scissor-type lifter. 78 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 79 Joystick to the right: Trough is turned to the right Joystick to the left: Trough is turned to the left Fig. 8-1 79 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 80: Electrical System

     2 indicators (front)  2 combined brake/indicator/tail lamps (rear) 8.4.3. Beacon Special authorisation is required for installation of a beacon. 80 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 81: Operator Stand / Cab

    9.1. Access to operator stand The operator stand of the 3012 PLUS dumper is accessed from the left (front). To access the cab, always use the handle (item 1) and the step in the bumper (item 2) (see fig. 9-3)!

  • Page 82: Description Of Operator Stand And Cab

    Steering column switch Item 3 Item 3 Dashboard/display * * definition For flash codes of control system, see maintenance instructions Fig. 12-8 82 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 83 Item 4 Brake pedal Item 5 Item 5 Accelerator pedal Item 4 Fig. 9-5 Item 6 Item 6 Steering column Fig. 9-6 83 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 84 Operator stand / cab Item 9 Side console Item 10 Joystick Item 9 Fig. 9-7 Fig. 9-8 Item 10 Fig. 9-9 Fig. 9-10 84 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 85 Operator stand / cab Item 11 Seat Item 11 Item 12 Headliner Item 13 Radio Item 12 Fig. 9-11 Item 13 Fig. 9-12 Fig. 9-13 85 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 86 Sun protection blind for front windscreen Item 16 Item 16 Fig. 9-14 Sun protection blind for rear Fig. 9-15 Fig. 9-16 86 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 87: Functions And Operation Of Steering Column Switch And Joystick

    Do NOT adjust the steering wheel while driving! Fig. 9-17 Fig. 9-18 Fig. 9-19 Fig. 9-20 Steering column switch Steering wheel adjusting mechanism Retarder control 87 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 88 Joystick back: Lift trough Joystick to right: Turn trough to the right Joystick to left: Turn trough to the left Fig. 9-21 88 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 89: Functions Of Switches On Side Console

    Hazard warning light switch Front working lights Rear working lights Beacon Fig. 9-22 10 Trough lock 11 Gear shifting automatic/manual 12 Windscreen wiper Fig. 9-23 89 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 90 Switches 13 Heating fan speed 14 Heating temperature control 15 Cigarette lighter 16 Parking brake 17 Cruise control 18 Axle activation 90 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 91: Dashboard

    Item 1 Left buttons Item 5 Display (centre) Item 2 Left dial indicator Item 3 Right dial indicator Item 4 Right buttons 91 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 92: Displays And Indicators On Dashboard

    Item 10 Item 2 Item 8 Left indicator Item 9 Parking brake activated Item 1 Item 10 Cooling water temperature Fig. 9-28 92 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 93: Speedometer

    Item 2 Item 10 Item 1 Item 2 Fuel tank at reserve Item 3 Speedometer Item 4 Right indicator Item 5 Working mode 93 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 94 Item 7 Travel direction forward Item 8 Travel direction reverse Item 9 Actuation switch Fig. 9-29 Item 10 Change to warning screen 94 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 95: Display

    Item 2 Item 6 Exhaust system too hot Item 7 Item 1 Item 7 Operating hours Item 8 Date Item 8 Fig. 9-30 95 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 96 Screen 3: Fig. 9-34 Warning and error messages Screen 6: Language settings SPN code Next service Operating hours Fig. 9-32 Fig. 9-35 96 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 97: Adjustment Of Driver Seat

    9.6. Adjustment of driver seat The driver seat of the Bergmann 3012 PLUS dumper can be adjusted vertically and horizontally. It can also be adjusted to the weight of the driver. The seat is equipped with a safety belt (lap belt, see fig. 9-31 to 9-33).

  • Page 98: Lap Belt

    Otherwise, there is an increased risk of accident and/or injury. 9.6.1. Lap belt The lap belt must be put on before starting the dumper. NOTE 98 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 99 11 – Backrest adjustment 12 – Turning mechanism 13 – Cushioning mechanism Fig. 9-36 Fig. 9-37 Fig. 9-38 Fig. 9-39 Fig. 9-40 99 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 100: Start-Up

    The tasks and checks to be carried out in order to ensure that the NOTE Bergmann 3012 PLUS dumper is safe to operate are included in the maintenance instructions. 100 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH &...

  • Page 101: Checks To Be Performed Prior To Start-Up

    Place the dumper on horizontal ground. The hydraulic fluid level must be between the 2 marks of the sight glass. For details, see maintenance instructions, section 8.1.1.2. 101 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 102: Tyre Pressure

    Check the coolant level in the radiator and coolant tank. If necessary, add prescribed coolant. For details, see maintenance instructions, section 9.3.1. 102 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 103: Steps For Starting Dumper

     In the event of a fault or malfunction, immediately shut down the dumper and secure it. Eliminate the cause of the fault or malfunction without delay. 103 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 104: Starting The Diesel Engine

    See operating manual of engine. When the engine starts running, release the ignition key. The key switches back to position "I". 104 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 105: Heating Up Hydraulic System

     Turn the ignition key to position "0".  Remove the ignition key.  Apply the parking brake by actuating the switch (button). 105 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 106: Travel Operation

    (securing bracket at through, fig 10-1). Hinweis: Fotos vom Rundkipper standen nicht zur Verfügung. Fig. 10-1 106 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 107: Selecting Travel Speed/Mode

    Thanks to this automatic switchover function, there is no need for manual switching between travel modes. 107 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 108: Travel Direction Switch

    This brake acts on the front axle and is operated mechanically. The parking brake switch is located in the armrest of the joystick holder. 108 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 109: Shutting Down Dumper

     When parking the dumper on a slope, place chocks in front of the wheels.  Lock the trough operating system (push joystick down). 109 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 110: Refuelling Dumper

    For suitable diesel fuel, refer to the operating instructions of the engine! Refill the fuel tank at the end of each working day to prevent NOTE condensation in the tank! 110 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 111 Start-up The fuel tank is located at the front right below the cab. Fig. 10-3 Fig. 10-2 111 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 112: Working With The Machine

    To ensure that the dumper is always in a safe position avoid sudden movements and take special precautions when working on soft ground or on slopes. 112 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 113: Transport

    Observe the requirements stated in the vehicle's registration book. For driving on roads outside Germany, observe the applicable national regulations. 113 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 114: Preparing Dumper For Travelling On Public Roads

    Use the working lights only when working in the dark and if there is no danger of other road users being temporarily blinded. 114 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 115: Transport By Low-Loader Or Rail

     Secure the dumper to the transport vehicle, using the sling points at the front and rear (fig. 11-1 to 11-5).  Apply the parking brake. 115 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 116 Transport Fig. 11-1 Fig. 11-2 Fig. 11-3 Fig. 11-4 Fig. 11-5 116 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 117: Securing Centre Pivot

    Transport 11.2.1. Securing centre pivot Before securing the dumper to the transport vehicle, lock the centre NOTE pivot (see section 5.42)! 117 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 118: Recovering And Towing Dumper

    Never tow dumper at a speed greater than 4 km/h or for more than CAUTION 3 minutes! Otherwise, there is a risk of overheating. 118 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 119 Engage the tow rod in the rear towing coupling (fig. 11-16) or the yoke at the front of the vehicle (fig. 11- 15). Fig. 11-15 Fig. 11-16 119 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 120: Towing Restrictions

    If the brake or steering does not work: CAUTION Load the dumper onto a transport vehicle. Before towing the dumper from a slope, secure its wheels with chocks. 120 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 121: Release The Parking Brake

    In this case, the dumper can only be moved after the brake has been released mechanically. 121 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 122 3 – Adjusting screw 4 – Screw cap 5 – Retaining nut 6 – Piston P – Plane face S – Allen key 122 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 123 After the parking brake has been mechanically released, the DANGER dumper must be secured against rolling away with chocks. Before restarting the dumper, reset the parking brake mechanism. 123 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 124 (see figure to the left). WARNING All electronic and mechanical adjustments must be carried out by authorised technical personnel. Top view Fig. 11-18 124 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 125 To operate the valve, turn in the screw (item 01) to the stop and hold it in that position. The trough is gradually lowered by its own weight. This process might take several minutes. 125 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 126: Recovering Dumper / Transport By Crane

    To lift the dumper, do not attach lifting tackle to the eyes at the trough. Never lift the dumper by its ROPS structure! CAUTION 126 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 127 The cables must be arranged in such a way that the vehicle frame and the cabin components cannot become damaged. Fig. 11-19 127 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 128 Its position might vary, depending on the actual equipment of the vehicle. The centre of gravity of the dumper must be taken into account for safe recovery. 128 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 129: Dimensions

    Accessories 12. Dimensions 12.1. Overview drawing(s) of dumper Hier sollte(n) die Übersichtszeichnung(en) eingefügt werden. Fig. 12-1 129 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

  • Page 130: Accessories

    Accessories 13. Accessories 13.1. Beacon Fig. 13-1 Fig. 13-2 Fig. 13-3 130 - 131 Operating manual, Dumper – 3012 PLUS Status 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...
  • Page 131 Accessories 131 - 131 Operating manual, Dumper – 3012 PLUS 28 April 2015 Bergmann Maschinenbau GmbH & Co. KG...

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