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Red Heating PERFORMA 25 EC Installation Manual
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Red Heating PERFORMA 25 EC Installation Manual

Red Heating PERFORMA 25 EC Installation Manual

Ash trolley
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INSTALLATION GUIDE
GB
PERFORMA 25/30 EC ASH TROLLEY
Instructions in English

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Summary of Contents for Red Heating PERFORMA 25 EC

  • Page 1 INSTALLATION GUIDE PERFORMA 25/30 EC ASH TROLLEY Instructions in English...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1 - WARNINGS AND WARRANTY CONDITIONS ..............2 2 - CONTENTS OF THE KIT .....................5 3 - DISASSEMBLING BOILER SIDES ................10 4 - TROLLEY KIT ASSEMBLY ..................13 5 - ELECTRICAL CONNECTION ..................32...

  • Page 3: Introduction

    INTRODUCTION Dear Customer, our products are designed and manufactured in compliance with European reference standards for construction products (EN13240 for wood-burning stoves, EN14785 for pellet-burning appliances, EN13229 for fireplaces/wood-burning inserts and EN 12815 for wood- burning cookers), with high quality materials and extensive experience in transformation processes. We recommend that you carefully read the instructions contained in this manual to obtain the best performances.

  • Page 4: Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY WARNINGS • Installation, electrical connection, operating test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national regulations in force in the region or state. • The instructions provided in this manual must always be complied with to ensure the product and any electronic appliances connected to it are used correctly and accidents are prevented.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS maintenance operations. • Improper use or poor maintenance of the product can cause hazardous situations to arise. • The manufacturer reserves the right to modify its product and relative instruction manuals without prior notice in order to improve their features and use. WARRANTY CONDITIONS The company guarantees the product, excluding the components which are subject to normal wear, for a period of two years from the date of purchase, as proven by a supporting document which gives the name of the vendor and the...
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS WARNINGS FOR THE CORRECT DISPOSAL OF THE PRODUCT. The owner is the sole party responsible for demolishing and disposing of the product. This must be performed in compliance with laws related to safety and environmental protection in force in his/her country. At the end of its working life, the product must not be disposed of as urban waste.

  • Page 7: Contents Of The Kit

    2 - CONTENTS OF THE KIT TROLLEY UNIT TROLLEY 1 PIECE TROLLEY HANDLE NO.2 PIECES CHARACTERISTICS Total volume 58 litres Upper collection compartment volume (brazier) 33 litres Lower ash collection compartment volume (flue) 25 litres Cleaning frequency* 2 months* * Data related to tests performed with class A2 pellets CHUTE UNIT UPPER CHUTE 1 PIECE...
  • Page 8 2 - CONTENTS OF THE KIT AUGER UNIT UPPER AUGER 1 PIECE LOWER AUGER 1 PIECE LOWER AUGER RIGHT CYLINDER 1 PIECE UPPER AUGER RIGHT CYLINDER 1 PIECE M5 FLANGED NUT 12 PIECES M5*10 TE SCREW 6 PIECES CAP GASKET 6 PIECES AUGER DISC 2 PIECES...
  • Page 9 2 - CONTENTS OF THE KIT TROLLEY TRANSMISSION UNIT TROLLEY MOTOR 1 PIECE M6*16 TE SCREW 2 PIECES M6 FLAT WASHER 2 PIECES CHAIN 1 PIECE CHAIN PINION 2 + 1 PIECES M6*20 STEI SCREW 2 + 1 PIECES GEAR MOTOR BRACKET 1 PIECE M6X12 SCREW 1 PIECE...
  • Page 10 2 - CONTENTS OF THE KIT ELECTRIC UNIT TROLLEY MICRO 1 PIECE ADDITIONAL MINI BOARD 1 PIECE M6*16 TE SCREW 2 PIECES M6 FLAT WASHER 2 PIECES WIRING 1 PIECE MOTORE TROLLEY PRESSOSTATO ARIA INTERRUTTORE TROLLEY...
  • Page 11 2 - CONTENTS OF THE KIT TROLLEY COMPLETING UNIT PERFORMA SIDE CROSSPIECE 2 PIECES AUGER GASKET 2 PIECES AUGER GASKET PLATE 2 PIECES CLOSING BRACKET 2 PIECES M5 WASHER 2 PIECES 4.2*16 SCREW 8 PIECES M4*25 SCREW 2 PIECES BUMPER RUBBER WASHER 2 PIECES SILICONE BUMPER 2 PIECES...

  • Page 12: Disassembling Boiler Sides

    3 - DISASSEMBLING BOILER SIDES Live electrical parts: only power the product once it has been fully assembled. Before beginning to install the trolley, you must decide whether you wish to install it to the left or to the right of the structure. In any case, for safety and to work well, remove both sides of the Performa boiler.
  • Page 13 3 - DISASSEMBLING BOILER SIDES Technical Assistance - All rights reserved - Reproduction prohibited...
  • Page 14 3 - DISASSEMBLING BOILER SIDES REMOVING THE SIDE PANEL TO INSERT THE TROLLEY The right side panel “D” consists of two parts - “D1” and “D2”. The parts “D1” and “D2” can be separated to allow the trolley “A” to be assembled.
  • Page 15 4 - TROLLEY KIT ASSEMBLY Let’s assume the trolley is to be installed to the right of the boiler. The operations to be done are: • take the crosspiece “W” and secure it to the boiler using the four “A4” screws. Technical Assistance - All rights reserved - Reproduction prohibited...
  • Page 16 4 - TROLLEY KIT ASSEMBLY • Open the ash holder “1” • remove the ash pan “2” Thoroughly clean the lower and upper ash compartment (if the boiler has already been used)

  • Page 17: Trolley Kit Assembly

    4 - TROLLEY KIT ASSEMBLY Remove the covers “3” on the structure; two on the right side, two on the left side and 2 on the inside. Attention!! The supplied gaskets “O” have a knockout to be able to remove the central part based on the position in which they are assembled.
  • Page 18 4 - TROLLEY KIT ASSEMBLY Do the same also for the right inner side, assembled the ring “OD”, gasket “O” and secure everything with the three “N” screws. OD O...
  • Page 19 4 - TROLLEY KIT ASSEMBLY Position the ash compartment chute “B” in the upper part and secure it to the structure using the four screws “E” and the four washers “D”. Attention!! The part of the pipe that protrudes “s” from the chute “B” must be positioned towards the trolley (in the image to the right “s”) The image below shows the chute “B”...
  • Page 20 4 - TROLLEY KIT ASSEMBLY Insert the gasket “O” on the upper auger “F” and insert all of it from the side opposite the position chosen for the trolley; in this case, to the left of the boiler. Secure the upper auger assembly to the boiler structure with the three nuts “M”.
  • Page 21 4 - TROLLEY KIT ASSEMBLY UPPER CYLINDER ASSEMBLY Take the upper auger right cylinder “I” and insert it to the right (trolley insertion side) on the upper auger. Secure the cylinder “I” to the structure using the three nuts “M”. After having installed the auger and inserted the cylinder, loosen the screw “F3”...
  • Page 22 4 - TROLLEY KIT ASSEMBLY LOWER CHUTE ASSEMBLY Take one chute “C” and insert it to the left of the boiler, positioned with the chute lengthwise towards the inside of the boiler (as shown in the image below). Secure it to the structure using the two screws “E” and the two washers “D”. The image below shows the left chute “C”...
  • Page 23 4 - TROLLEY KIT ASSEMBLY Then insert the other chute “C” to the right of the boiler, again with the chute lengthwise towards the inside. Secure the chute “C” to the structure using the washer “D” and screw “E”. The image below shows the right chute “C” in position. Technical Assistance - All rights reserved - Reproduction prohibited...
  • Page 24 4 - TROLLEY KIT ASSEMBLY REAR ASH COLLECTION CHUTE ASSEMBLY Position the chute “S1” between the two lower chutes “C” (to the right and to the left of the chute S1) and attach it to the chutes by means of the feather keys “x”. Push the chute “S1”...
  • Page 25 4 - TROLLEY KIT ASSEMBLY LOWER AUGER ASSEMBLY Take the lower auger “G” and insert it into the hole on the bottom left of the boiler. Before inserting the auger “G”, insert the gasket “O”. Secure the auger “G” to the boiler structure using the three nuts “M”. Technical Assistance - All rights reserved - Reproduction prohibited...
  • Page 26 4 - TROLLEY KIT ASSEMBLY LOWER CYLINDER ASSEMBLY On the trolley side, position the right cylinder “H” of the lower auger with the corresponding gasket “O” and secure it with the three nuts “M”. After having installed the auger and inserted the cylinder, loosen the screw “F3” and bring the element “F2” to the end stop on the end part of the cylinder.
  • Page 27 4 - TROLLEY KIT ASSEMBLY On the right part of the boiler, near cylinders “H” and “I”, insert the plate “A1” and gasket “Y” and secure everything to the structure with the screw “A5”. Technical Assistance - All rights reserved - Reproduction prohibited...
  • Page 28 4 - TROLLEY KIT ASSEMBLY Take the two pinions “T” and insert them on the ends of augers “G” and “F” and secure them with the screws “U” (to the left of the boilers). At this point, take the gear motor “P” and assemble it, inserting the pinion “T”.
  • Page 29 4 - TROLLEY KIT ASSEMBLY Take the chain “S” and insert it on the two pinions “T” of the auger, then on the gear motor pinion. At this point, the gear motor “P” can be secured to the boiler. Secure it with the two washers “R” and two screws “Q”, adjusting the position so that the chain has the right tension, then secure it (To make it easier to secure the gear motor “P”...
  • Page 30 4 - TROLLEY KIT ASSEMBLY TROLLEY PRESENCE MICRO ASSEMBLY Take the micro “V” and secure it to the lower right side (trolley side) using the two washers “K” and the two screws “X”. Attention!! Make sure the trolley keeps the micro pressed.
  • Page 31 4 - TROLLEY KIT ASSEMBLY TROLLEY FRONT BRACKET Take the bracket “A2” and insert it (on the right side of the trolley) on the lower part and secure it with the two screws “A4”. Insert a bumper rubber washer “A7” at the top of the plate “A2”. TROLLEY REAR BRACKET Insert the other bracket “A2”...
  • Page 32 4 - TROLLEY KIT ASSEMBLY Take the two rubber washers “A6” and insert them in the holes of the structure, again on the trolley side.
  • Page 33 4 - TROLLEY KIT ASSEMBLY At this point, all the inner parts for trolley operation are installed. Assemble the two “x” handles supplied. Based on where it is positioned, the two front or rear doors on the trolley must be opened or closed. In our case, assembling the trolley to the right, the two doors “6”...
  • Page 34 4 - TROLLEY KIT ASSEMBLY Position the additional mini board “Z” in the top right, near the boiler electronic board and make the electrical connections. After having made all the electrical connections, hook the trolley to the structure with the two lever closures. Reassemble the sides. Attention!! Make sure the trolley keeps the micro pressed.

  • Page 35: Electrical Connection

    5 - ELECTRICAL CONNECTION ELECTRICAL CONNECTION GENERAL LAYOUT GIALLO/VERDE MARRONE ROSSO ROSSO Take the part of the wiring “a” with two red wires, one yellow/ green, one brown, one blue and two red and connect it to the corresponding terminal on the additional mini board “Z”. Connect the other end, with the male connector “C1”...
  • Page 36 5 - ELECTRICAL CONNECTION The other two ends “h” coming from the wiring (red wire) must be connected to the gear motor “P”. The image below shows the connection to the gear motor “P”. Take the other wiring with shorter wires and connect the end “b” to the mini board “Z” and the other “c” to the boiler board.
  • Page 37 5 - ELECTRICAL CONNECTION Then take the other wiring and connect the two female ends “f” to the trolley micro “V”. The other end with the male/female ends must be connected to the air pressure switch. Disconnect the cable “g”, already connected to the pressure switch, and connect it to the male end “d” of the wiring; connect the female end “e”...
  • Page 38 6-CLEANING THE TROLLEY CLEANING THE TROLLEY Red recommends checking the level of the ash inside the trolley every 30 days with the boiler switched off and in any case empty the container every two months (*). Carry out this check as follows: •...
  • Page 40 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Internet: www.mcz.it e-mail: info.red@mcz.it 8901628400 REV.6 24/01/2019...

This manual is also suitable for:

Performa 30 ec