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Summary of Contents for Finn-Power KC800
- Page 3 Copyright 2018 by Lillbacka Powerco Oy. All rights reserved. Translation of the original instructions. No part of this documentation may be reproduced, copied or transmitted in any form, or by any electronic, digital or other means, without permission in writing from Lillbacka Powerco (referred to herein as the “Company”).
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Page 4: Table Of Contents
IF THE MACHINE DOES NOT WORK… ................15 PREVENTIVE MAINTENANCE....................16 GREASING AND CLEANING ......................16 OIL CHANGE ............................17 FILTER CHANGE ..........................17 UC CONTROL ........................18 PASSWORDS LEVELS ........................18 IF THE MACHINE DOES NOT WORK… ................19 GUARANTEE........................20 TECHNICAL DATA ......................21 TECHNICAL DATA KC800 .........................21 Page 2... - Page 5 DIMENSIONS KC800: ........................22 TECHNICAL DATA KC1200 .......................23 DIMENSIONS KC1200: ........................24 TECHNICAL DATA KC2000 .......................25 DIMENSIONS KC2000: ........................26 Page 3...
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Page 6: General
GENERAL This operation manual covers King Crimper 800-2000 -models of crimping machines. KC800, KC1200 and KC2000 are an electrically operated hydraulic crimping machine for industrial and hydraulic hose assemblies. The crimping machine comprises a crimping head, a hydraulic unit and a base. - Page 7 KC1200: KC2000: Page 5...
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Page 8: Help Protect Our Environment
HELP PROTECT OUR ENVIRONMENT DISPOSAL OF THE PACKING MATERIAL The transport and protective packing is mostly manufactured from the recycled or recyclable materials. Please check local environmental regulations before disposing of packing materials. Rather than throwing these materials away, please take them to your community recycling centre. DISPOSAL OF YOUR OLD MACHINE Old machines contain materials which can be recycled. -
Page 9: Warnings
WARNINGS GENERAL Use only original Lillbacka Engineered Finn-Power die sets in your Finn-Power crimping machines. Installing and using third party die sets are voiding any warranties, and all liability what so ever nature is rejected. Using third party dies sets will be done solely on users own risk and recourse. -
Page 10: Commissioning
COMMISSIONING CONNECTING HOSES AND CABLES The crimping unit and the hydraulic unit are delivered in separate containers. After unpacking, connect the hydraulic hoses and the electric cable to the hydraulic unit: • Open the maintenance cover of the hydraulic unit. •... -
Page 11: Electrical Connection
ELECTRICAL CONNECTION CAUTION! Check that the machine voltage (see type plate) is equal to your supply voltage. For proper installation to local code, consult a licensed contractor. Open the maintenance cover of the hydraulic unit. Bring the supply cable through the hole on lower edge of safety net and guide it through the hole on the back side of the electric box. -
Page 12: Operation
OPERATION CONTROL IDENTIFICATION 1. Crimping unit 2. Control panel 3. Operating push buttons; crimping button and retraction button. 4. Remote control with operating push buttons; crimping button and retraction button. Emergency stop function included. 5. Emergency stop 6. Hydraulic unit 7. - Page 13 Page 11...
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Page 14: Brief Intro
BRIEF INTRO START UP Start the machine from the supply disconnecting device. Switch on the control by pushing the Power on -button. NOTE! In default settings the motor gets started when the Crimping-button is pressed or some automatic mode is used. The motor stops in a preset time, if the machine is not used. If the control won’t start, make sure the Emergency stop -button is not pressed down. -
Page 15: The Die Sets
THE DIE SETS Use only original Finn-Power die sets in Finn-Power crimping machines. King Crimper crimping machines are designed for crimping large fittings by using special dies. Also FP170 special dies can be used. For FP170 special die sets, adapter dies (1) must be installed in the machine's master dies (2). -
Page 16: Fp170 Special Dies
FP170 SPECIAL DIES FP170 special die sets are attached to the adapter dies. Special die sets for crimping range 205…320 mm are manufactured according to customer’s dimensions D and L. Die Set No Crimping range 405060/205 205...220 mm 405060/220 220...235 mm 405060/235 235...250 mm 405060/250... -
Page 17: Crimping
CRIMPING CAUTION! WHEN CRIMPING A FITTING, HOLD THE HOSE FAR ENOUGH TO AVOID CRIMPING YOUR HAND! 1. Select the crimping mode. 2. Press the start button. 3. Adjust the recommended crimping diameter. 4. Press the crimping button until the dies hold the fitting lightly. -
Page 18: Preventive Maintenance
• OR SUPPLY CABLE FROM THE MAINS! GREASING AND CLEANING • Lubricate the master dies and sliding plates daily with FINN-POWER grease. • Close the master dies loosely before lubricating them. • Grease (1) sliding plates through 12 nipples. • Grease (2) small master die through 2 grease nipples per each die (16 nipples in all). -
Page 19: Oil Change
OIL CHANGE • Open the maintenance cover on top of the hydraulic unit. • Remove the cover panel by sticking the cover from the upper edge, drawing it outwards and lifting up so that the lower edge of the cover will fall away. •... -
Page 20: Uc Control
UC CONTROL PASSWORDS LEVELS BASIC LEVEL For opening/locking the Pop-up menus and crimping parameters. Opening the control locking caused by the piece counter. ONLINE QUALITY MONITORING LEVEL For operating with online quality monitoring function. SPECIAL USER LEVEL For editing the die set chart and auto greasing parameters. SERVICE LEVEL For password administration and maintenance actions;... -
Page 21: If The Machine Does Not Work
IF THE MACHINE DOES NOT WORK… If the motor doesn’t start up Check that the motor circuit breaker is on position 1. If the problem is not disappearing, contact the service. If the motor starts up but the dies don’t move Make sure that the UC control is in manual mode. -
Page 22: Guarantee
Guarantee repairs shall be carried out at Lillbacka Powerco Oy, Alahärmä, Finland, or by an authorized Finn-Power service. In case guarantee repair is demanded, the customer has to prove that the machine is under guarantee. LILLBACKA POWERCO OY DO NOT WARRANT FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR FOR ANY OTHER LOSS, DAMAGE OR EXPENSE OF ANY KIND, INCLUDING LOSS OF PROFITS. -
Page 23: Technical Data
TECHNICAL DATA TECHNICAL DATA KC800 King Crimper 800 Crimping diameter range *) Ø (mm) 200...650 Max opening +180 Master die shoe length Max pressure Crimping force 8000 Sound pressure level dB(A) Enclosure class IP 54 Closing speed of master dies... -
Page 24: Dimensions Kc800
DIMENSIONS KC800: Page 22... -
Page 25: Technical Data Kc1200
TECHNICAL DATA KC1200 King Crimper 1200 Crimping diameter range *) Ø (mm) 200...650 Max opening +180 Master die shoe length Max pressure Crimping force 12000 Sound pressure level dB(A) Enclosure class IP 54 Closing speed of master dies mm/s Frequency 50 Hz Motor power Voltage V / Current A / Fuse A ... -
Page 26: Dimensions Kc1200
DIMENSIONS KC1200: Page 24... -
Page 27: Technical Data Kc2000
TECHNICAL DATA KC2000 King Crimper 2000 Crimping diameter range *) Ø (mm) 200...650 Max opening +180 Master die shoe length Max pressure Crimping force 20000 Sound pressure level dB(A) Enclosure class IP 54 Closing speed of master dies mm/s Frequency 50 Hz Motor power Voltage V / Current A / Fuse A ... -
Page 28: Dimensions Kc2000
DIMENSIONS KC2000: Page 26... - Page 29 Page 27...
- Page 30 Page 28...
- Page 31 Page 29...
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