Atlas PV-15PX Installation And Operation Manual
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Atlas PV-15PX Installation And Operation Manual

15.000 lb. capacity two-post overhead lift
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MODEL: PV15PX
Revised 05/25/2021
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Summary of Contents for Atlas PV-15PX

  • Page 1 MODEL: PV15PX Revised 05/25/2021...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ..........3 Installation Requirement ...............4 Steps of Installation ..............6 Exploded View ................27 Test Run ..................36 Operation Instruction ..............39 Maintenance ................39 Trouble Shooting .................40 Lift Disposal ................40 Warranty ….................41...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS CLEAR-FLOOR DIRECT-DRIVE MODEL FEATURES Model PV15PX (See Fig. 1) · Direct-drive design, minimizes the lift wear parts and breakdown ratio · Dual hydraulic cylinders, designed and made to high standards, utilizing imported oil seals in cylinder ·...

  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19)  Carpenter’s Chalk  Hammer  Screw Sets  Level Bar  Tape Measure (7.5m)  English Spanner (12")  Pliers Lock Wrench  Wrench set ：(10 ＃ ＃ ＃...
  • Page 5 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C. The equipment should be unloaded and transferred by forklift. Fig.4 D. SPECIFICATIONS OF CONCRETE (See Fig. 5) Concrete must adhere to the specifications listed below, failure to do so may result in lift and/or vehicle falling.
  • Page 6 III. INSTALLATION STEPS A. Location of installation Check and ensure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of columns (See Fig. 6) Fig. 6 Chalk a line 150 3/4”...
  • Page 7 3. Remove 2 outer columns, then move the inner column to the installation site. (See Fig. 9). Fig. 9 4. Lift the upper column with a forklift or hoist, loosen the bolts of the upper package stand, take out the parts in the inner column (See Fig.
  • Page 8 6. Move aside the parts and check the parts according to the shipment parts list (See Fig. 12, Fig. 13) Fig. 13 Fig. 12 Parts of 103 eck the parts of the parts bag 1 according to parts bag list (See Fig.
  • Page 9 Install parts of extension columns (See Fig. 16). Fig. 16 E. Install hydraulic cylinder Apply thread tape to both ends of extended straight fitting, connect the 90° fitting, connect both to cylinder, and then install the cylinder in the carriages (See Fig.
  • Page 10 Place fitting in the cylinder toward the hole in the column Assemble the cylinder into the column Thread tape Fig. 17 F. Install columns Lay down two columns on the installation site parallel, position the power-side column according to the actual installation site. Usually, it is suggested to install power-side column on the right side of vehicles drive-in.
  • Page 11 F. Position the Columns & Install anchor bolts. Position the columns on the installation layout of base plate. Install the anchor bolts. Check the columns plumbness with level bar and adjust with shims if the columns are not vertical. Do not tighten the anchor bolts (See Fig.20) Width between columns: 123 1/2”...
  • Page 12 H. Install overhead top beam 1. With help of the hook of top beam, put one side of top beam on top of the extension column and connecting the top beam to extension column by bolts, tighten the bolts. Then assemble the connecting bracket (See Fig.
  • Page 13 2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig. 22) Tighten the anchor bolts with ratchet spanner with socket Fig. 22 Note: Torque of Anchors is 150N.m. or 110 Ft lbs.
  • Page 14 I. Installing the limit switch control bar and limit switch (See Fig. 23). Loosen Screw of Drive Rod for adjustment, Tighten the screw after adjustment Connect the blue wire to terminal 11# Limit Switch is of limit switch and connected terminal A1 of AC with cable contactor of power...
  • Page 15 J. Install safety device (See Fig. 24 & Fig. 25 Fig. 24 Power-side safety device Fig. 25 Off-side safety device...
  • Page 16 K. Raise the carriages up by hand so they are locked at the same level (See Fig. 26). Fig. 26...
  • Page 17 L. Install cables 1. High setting cable connection. 1.1 Take out the carriage’s plastic cover, cable pass through from the bottom of the carriages and pull out from the opening in the carriages, then screw on the two cable nuts (See Fig.
  • Page 18 1.2 Connecting cable for high setting (See Fig. 28) High setting Cable 2 Cable 1 Cable 1 Fig. 28...
  • Page 19 2. Low setting cable connection. (See Fig. 29) Note : Cable should go inside of the carriage. Low Setting Cable 2 Cable 1 Cable 2 Fig. 29...
  • Page 20 M. Install power unit (See Fig. 30) Fig. 30...
  • Page 21 N. Install oil hose (See Fig. 31) (48, 49 Only for high setting) Oil hose connecting view Oil hose and wire Oil hose pass through the pass through the wire tube on top beam support bracket Oil hose connected with 90° fitting When connecting the fitting, rotate the cylinder fitting to the left to fit into Fig.
  • Page 22 Install safety cable. Install safety cable from off-side safety assy. to power-side safety assy., pass through the top beam. (See Fig. 32) Safety cable Safety cable pass through small pulley bracket Install safety cable from off-side safety device. Safety cable is connected with the power-side safety device.
  • Page 23 Install wire protective cover (See Fig. 33) M6*35 bolt 1.Tighten M6*40 Cup Head Bolt slightly 2.Install wire protective cover, then tighten the cup head bolt. Install wire protective cover to fix the oil hose Fig. 33...
  • Page 24 Q. Install lifting arms and adjust the arm locks 1. Install lifting arms (See Fig. 34). 2. Lower the carriages down to the lowest position, then use the socket head wrench to loosen the socket bolt (See Fig.35) 3. Adjust arm lock as direction of arrow (See Fig.36) 4.
  • Page 25 R. Tighten all the oil hose connectors, fill with tank with Hydraulic Oil. To ensure the longevity of all hoses and hydraulic parts use 3-5 gallons of recommended AW32 or AW46 anti-wear hydraulic oil. S. Install electrical system Connect the power source as required on the data plate of Power Unit. Note: 1.

  • Page 26: Exploded View

    IV. EXPLODED VIEW Model PV15PX Fig. 42...
  • Page 27 PARTS LIST FOR MODEL 215C Item Part# Description NOTE 11217466 Power-side column 81513003 Manual Power unit 10209003 Hex Bolt M8*25 10209033 Washer φ8 10217002 Hex Nut M8 11217405 Power-side safety cover 11217005 Plastic ball M10 11217006 Lock handle 10206023A Hex nut M12 10420026 Lock washer 11217004...
  • Page 28 11217031 Off-side cam Lock Item Part# Description Qty. Note 10217032 Cable lock hold 10217033 Self locking Nut 10620079 Straight fitting (Only for high setting) 1002185001-01 Oil hose assy. (Only for high setting) 11217029 Small Pulley Bracket 10217066 Hex Bolt M6*15 11217467 Off-side Column 11209051B...
  • Page 29 11217036 Bottom Pulley Item Part# Description Qty. Note 10206156 Tool tray 11206154 Rear guard bar 10201002 Hex bolt M8*16 10209034 Lock Washer φ8 10209033 Washer φ8 10217114A Rubber pad assy. 10420138 Socket bolt M6*16 10209134 Rubber Pad 11680030B Rubber Pad Frame 10217052D Lifting Arm Assy.
  • Page 30 1. Lifting Arm Exploded View (10217052D) Fig. 43 Item Part# Description Qty. Note 10206048 Socket bolt 10209039 Lock washer 10209022 Washer 11206049 Moon gear 11217122 Outer rear arm 10201149 Flat head screw 11217123A Inner arm...
  • Page 31 2. Cylinders Exploded View (10217056B) Fig. 44 Item Part# Description Qty. Note 67-1 10209069 O-Ring 67-2 10209070 Bleeding Plug 67-3 10201029 Support Ring 67-4 10201030 Y-Ring 67-5 10201031 O-Ring 67-6 11217074A Piston 67-7 10217075 O-Ring 67-8 11217089 Piston rod 67-9 11217077 Piston rod fitting 67-10...
  • Page 32 3. Manual power unit Explode View 220V/60Hz/1 Phase Fig. 45...
  • Page 33 Parts For Manual Power Unit 220V/60Hz/Single phase (81513003) Item Part# Description Qty. Note 81400180 Rubber Pad 81400130 Starting capacitor 81400088 Running capacitor 10420148 Cup Head Bolt with washer 81400066 Cover of Motor Terminal Box 81400363 Motor Connecting Shaft 80101013 Manifold block Washer 10209149 Iron plug...

  • Page 34: Test Run

    Illustration of hydraulic valve for hydraulic power unit (See Fig. 47) Oil return port Relief valve Release valve Throttle valve Oil Outlet Handle of Release valve Check valve Fig. 46 V. TEST RUN 1. Adjustment of synchronous cable (See Fig. 47) Use wrench to hold the cable end, meanwhile using ratchet spanner tighten the cable nut until the two cables are in the same tension.
  • Page 35 4. Adjust the lowering speed You can adjust the lowering speed of the lift if need: screw the throttle valve clockwise to decrease the lowering speed, or counterclockwise to increase the lowering speed. Throttle valve Throttle valve Adjust clockwise, decrease lowering speed Counterclockwise, increase lowering speed Fig.

  • Page 36: Operation Instruction

    VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep work site near the lift clean and clear at all times; 2. Position carriages and lift arms to the lowest position; 3. Move shortest lift arms toward rear of lift; 4.

  • Page 37: Maintenance

    VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm or 110 Ft lbs; 2. Check all connectors, bolts and pins to insure proper mounting; 3. Lubricate cable with lubricant; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 38: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1. Replace button 2. Wiring connections are not in good 2.Repair all wiring connections condition Motor does not 3. Motor burned out 3. Repair or replace motor 4. Height limit switch is damaged 4.Replace the limit switch 5.

  • Page 39: Warranty

    X. WARRANTY: This item is warranted for five (5) years on structural components, two (2) years on hydraulic cylinders, and one (1) year on electric or air / hydraulic power units from invoice date. Wear items are covered by a 90 day warranty.

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