Related Manuals for Kilews KL-TCG
Summary of Contents for Kilews KL-TCG
- Page 1 KL-TCG User Manual Model : KL-TCG-L Model : KL-TCG KILEWS INDUSTRIAL CO., LTD. Y2F214-1-014 http://www.kilews.com.tw 20220112...
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Page 2: Table Of Contents
Table of Contents Product specification introduction ....................2 Appearance introduction ........................3 Panel ..............................3 Bottom ............................... 4 Upper case ............................4 LCM display function introduction ....................5 System setting method introduction ....................5 Hot key function introduction ......................5 Enter setting function page ....................... -
Page 3: Product Specification Introduction
1. Product specification introduction Model KL-TCG KL-TCG-L Input Voltage AC 115V / 230V Input Frequency 50 - 60Hz Input Current 6.3A Input Voltage DC 40V Output Current Max 9A Output Power 360W Function Period 1s ON / 3s OFF Size... -
Page 4: Appearance Introduction
2. Appearance introduction 2.1 Panel OK signal LED 7. Start signal LED NG signal LED 8. Reverse signal LED OKALL signal LED 9. Disable signal LED 10. 16X4 LCM display setting function Four-digit-seven-segment display for torque value 11. Enter button (Select/Confirm) ESC button (Return/Leave/Enter setting mode) Up、Down、Left、Right buttons... -
Page 5: Bottom
2.2 Bottom Micro SD card slot (Data Storage) Voltage Choice Switch External wireless module port Barcode scanner USB type-A port Software update port Wired communication port Tool connector Output signal port Socket and switch Input control signal port 2.3 Upper case 1.DC fuse station (Content 10A/250V) 2.Grounding station (FG) -
Page 6: Lcm Display Function Introduction
2.4 LCM display function introduction 1. Display job 4. 5. 2. Display sequence 3. Display system status Job： 1 JS： 1 Time：0.267 4. Display job sequence 5. Display repeat times TP： 1 TR： 5 Thread：1.5 6. Display action time 7. Display number of turns ****** Torque:11.27kgc 8. -
Page 7: Control Setting
4. Control setting Name Set Up Time Function Description Default setting and Value Operation mode STD/ADV Connection mode. STD: Standalone mode. ADV: KL-AMS network system. (STD/ADV) connection mode. Device ID 001~250 Equipment No. Tool Start Mode Both/Push/Lever Choose tool start mode. Lever Tool LED Mode START/ON/OFF... -
Page 8: Program Setting
Controller Time YYYY/MM/DD Set up controller time 2018/01/01 Year/Month/Day/Hour/Minute/Second. HH：MM：SS 01：01：01 Product Serial Number Display device product serial number. Change Password 0000~9999 Set up password lock 0000 Output Select WIFI/LAN/RS-232 Select data output from offline RS-232 to online Buzzer Mode ON/OFF Setup buzzer. -
Page 9: Screw Setting
6. Screw setting Set Up Default Name Function Description Value setting Tightening Program 01~99 Setup screw parameter. Screw Name ****** Setup screw parameter name. It can choose ****** number、capitals and lower case letters、number. Step 1 001~250 Setup 1 sequence Step 2 000~250 Setup 2 sequence... -
Page 10: Confirm Mode
8. CONFIRM mode Code Description Disable method External GATE Signal Once external confirmation “GATE” Trigger once External GATE Signal Twice external confirmation “GATE” Trigger twice When『OKALL disable screwdriver』function is on, LCM Panel Enter button/ External CONFIRM will display『C3』after a batch completed. External GATE Signal When 『OKALL disable screwdriver』... -
Page 11: External Output Control Function Description
Calibration is required when EOC is stated on LCM display. [Note]: When numbers of tightening are reached one million time, the EOC warning comes up on display panel each time as machine turning on. When LCM displays the word ELS, it indicates that the SD card capacity is less than 100MB, and it will stop the operation of the screwdriver. -
Page 12: External Input Control Function Description
10. External input control function description Connector No Symbol Definition Function Description External start 1. When CN1+CN2 short (CLOSE), screwdriver CN 1 signal input start functioning. START_IN 2. When CN1+CN2 open (OPEN)，screwdriver stop CN 2 functioning. 1.When external reverse signal CN3+CN4 short External reverses (CLOSE) first and activate signal CN1+CN2 short (CLOSE), CN 3... -
Page 13: Data Transmission Description And Flow Control Suggestion
11. TCG Data transmission description and flow control suggestion VER:2020060201 1. Controller power on and time synchronization After controller is power on, it will send data {REQ100...} each second to inform external device such as computer、PLC、AMS. The external device needs to reply {CMD100,..} that to sync the external device time to the controller. - Page 14 Ethernet Cyclic communication Controller send to external device Controller External device REQ100(send/sec.) PC/AMS/PLC External device response to controller (Master) (Slave) CMD100(send/sec.) Get Barcode Data External device Controller Barcode data from the controller REQ101 PC/AMS/PLC External device response to controller (Slave) (Master) CMD100 Get Torque values during fastening process...
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Page 15: Exploded View Drawing & Parts List
Kilews KL-TCG Basic Data Output Protocol Description (Ver1.0_20210701_01) COMPORT Setting:Baud rate : 115200/9600(CTDS 1.7X), Data bit : 8 , Stop bit : 1, Parity bit :NON Serial communication Mode -ASCII (American Standard Code for Information Interchange) There are three basic data output formats send from device (TCG) to external system (DAS/AMS/Other System) via the buildin RS232 port on the device : 1.Command {REQ100} : Send from Device to Host (Send device status to host per second after device startup ready) - Page 16 Screw count 00~99/00~99 String 5 Byte 150-154 The numbers of remaining screws / Total screws 25 INC/DEC String 1 Byte INC/DEC(0: INC, 1: DEC) Fastening status OK:Each time when the fastening is complete. NGQ: stop torque is less than L/more than H. NGC: stop number of turns is less than L/more than H.
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