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CTE PRO Series Service Manual

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LIFTING PLATFORM
SERVICE MANUAL
PRO SERIES
GB

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Summary of Contents for CTE PRO Series

  • Page 1 LIFTING PLATFORM SERVICE MANUAL PRO SERIES...
  • Page 2 SERVICE INDEX MANUAL GENERAL RULES warnings Pag 1 Personal protection equipment (PPE) Pag 2 Risks Pag3 REPLACEMENT DAMAGED SENSOR Main-parts platform Pag 4 Pressure transducers Pag 5-6 Sensor of angle Pag 7 Encoder turret rotation Pag 8 Actuator rotation basket Pag 9 MICROSWITCH STABILIZER ON CONFIGURATION“A+A”...
  • Page 3 SERVICE SOMMARIO MANUAL CHAIN REPLACEMENT Procedure Pag 31-32 Tension chains Pag 33 AREAS OF WORK TEST Pag 34 ALARMS AND WARNING Pag 35-36-37-38 ANOMALIES Pag 39 CAN-BUS NET Pag 40 ELECTRICAL DIAGRAM ANNEX HYDRAULICAL DIAGRAM ANNEX...
  • Page 4 SERVICE ORIGINAL SPARE PARTS MANUAL...
  • Page 5 SERVICE WARNINGS MANUAL pag 1...
  • Page 6 SERVICE PERSONAL PROTECTION MANUAL EQUIPMENT(PPE) pag 2...
  • Page 7 SERVICE RISKS MANUAL pag 3...
  • Page 8 SERVICE MAIN PARTS PLATFORM MANUAL Ground main controls Stabilizers controls stabilizer Angle sensor inside arm Basket main controls basket Cover protection valves Basket rotation motor Pressure transducer Stabilizers block valve Rotatation assembly pag 4...
  • Page 9 REPLACEMENT PRESSURE SERVICE TRANSDUCER MANUAL Close the boom on support Depressurize the system,slowly unscrewing the 4 caps pag 5 TOOLS: 19mm key...
  • Page 10 REPLACEMENT PRESSURE SERVICE TRANSDUCER MANUAL WARNING: LOSS OF HYDRAULIC OIL DANGER:HYDRAULIC OIL UNDER PRESSURE MAY CAUSE DAMAGES ALSO IRREVERSIBLE Proceed with replacement of damaged transducer TO RECOGNIZED THE DAMAGED TRANSDUCER FOLLOW THE ALARM LIST TO MAKE RESET FOLLOW THE RELATING CHAPTER WHO CAN PERFORM THE MAINTENANCE: AUTHORIZED WORKSHOP TOOLS: 22mm key...
  • Page 11 SERVICE REPLACEMENT ANGLE MANUAL SENSOR TOOLS:3mm key Put the arm at 0° (horizontal) Remove the cover and find the sensor inside Remove the sensor without dropping screw or tools inside the arm WARNING:MAKE THE MAINTENANCE WITH THE ENGINE AND PTO OFF INSTALL THE NEW SENSOR IN THE SAME POSITION OF PREVIOUS TO MAKE THE RESET FOLLOW THE RELATIN CHAPTER pag 7...
  • Page 12 SERVICE REPLACEMENT TURRET MANUAL ENCODER EN1 – EN2 WARNING:MAKE THE MAINTENANCE WITH ENGINE AND PTO OFF TO RECOGNIZED THE DAMAGED SENSOR FOLLOW THE ALARM LIST Remove the two screws on the turret but don’t remove The two screws on the encoder to avoid having to restore the pre-charge Screws to remove After tightening the screws the encoder will again be in the correct position,this system was created to eliminate mechanical coupling problems between encoder and ball...
  • Page 13 SERVICE REPLACEMENT BASKET ROTATION ACTUATOR MANUAL OPEN THE ELECTRIC BOX ON THE BASKET,DISCONNECT THE ACTUATOR AND REMOVE THE SCREWS ON THE BASKET SUPPORT TO REMOVE THE ACTUATOR AFTER THE CHANGE ADJUST THE POTENTIOMETER(CORRECT VALUE:MIDDLE OF THE ELECTRIC RANGE. BE CAREFUL NOT TO MISS THE CALIBRATION DURING RELOCATION MAKE THE RESET WARNING:MAKE THE MAINTENANCE WITH THE ENGINE AND PTO OFF TO MAKE THE RESET FOLLOW THE RELATIN CHAPTER...
  • Page 14 SERVICE ADJUSTING MICROSWITCH ON STABILIZER “A” MANUAL Sr 1-2-3-4 INTERNAL St 1-2-3-4 MIN STABILITY S1-2-3-4 EXTERNAL Sr 1-2-3-4 on configuration “A+A” Are the microswitch for the stabilizer on rest position St 1-2-3-4 on configuration “A+A” Are the microswitch for the min.stability S1-2-3-4 nella configurazione “A+A”...
  • Page 15 PRESS ENTER FOR 2 SECONDS YOU WILL SEE CODE PIN ENTRY SCREEN PRESS SET AND ENTER THE DEALER PASSWORD WITH +AND – CHANGES THE VALUES.PRESS “ESC” TO MOVE THE VALUE BY EDIT. PRESS SET + AND SET TO CONFIRM Codice pin: 5661 pag 11...
  • Page 16 RESET PRESSURE TRANSDUCERS “A”+”G” pag 12...
  • Page 17 RESET ANGLE SENSOR “C”+“G” pag 13...
  • Page 18 RESET ENCODER TURRET ROTATION “B”+”G” pag 14...
  • Page 19 RESET POTENTIOMETER BASKET ACTUATOR “D”+“G” pag 15...
  • Page 20 STORE PARAMETERS SERVICE MANUAL TOTAL RESET After performing the reset are fundamental importance that they are saved for not to lose at engine shut-off or pto disconnection. Do not have to reset all the sensors in case of replacement of a single sensor 1 reset single sensor 2 save parameters And wait untill the end of saving ,don’t shut-off engine or pto...
  • Page 21 TOTAL RESET SERVICE MANUAL A+B+C+D+E+F+G pag 17...
  • Page 22 SERVICE REPLACEMENT CHAINS MANUAL WARNING Do not reuse disposable fasteners Use only spare parts, lubricants and maintenance procedures and repairs recommended by the manufacturer. Secure all bolts, fittings and connections according to the torque specifications provided by the manufacturer. pag 18...
  • Page 23 SERVICE REPLACEMENT CHAINS MANUAL DISCONNECT THE ELECTRIC CABLES AND EVENTUALLY THE HYDRAULIC HOSES pag 19...
  • Page 24 SERVICE REPLACEMENT CHAINS MANUAL SLING AND DISASSEMBLE THE PLATFORM WITH THE PLATFORM SUPPORT STILL MOUNTED. THE PINS WILL BE DISASSEMBLED USING APPROPRIATED TOOLS REMOVING AT FIRST THE FASTENING RINGS AND SEIGER AND THEN USING AN EXTRACTOR PIN. THIS OPERATION WILL BE DONE FROM RIGHT TO LEFT.
  • Page 25 SERVICE REPLACEMENT CHAINS MANUAL DISCONNECT THE HYDRAULIC HOSES THAT ARE IN THE DISTRIBUTOR IN TURRET OF THE EXTENSION ARM SYSTEM AND UNIT LEVELLING SYSTEM. pag 21...
  • Page 26 SERVICE REPLACEMENT CHAINS MANUAL SLING THE ARM AND DISASSEMBLE THE TURRET ARM CONNECTION PINS (A), BALANCING CYLINDER FASTENING (B), LIFTING CYLINDER FASTENING (C). THE PINS WILL BE DISASSEMBLED USING APPROPRIATED TOOLS REMOVING AT FIRST THE FASTENING RINGS AND SEIGER AND THEN USING AN EXTRACTOR PIN.
  • Page 27 SERVICE REPLACEMENT CHAINS MANUAL LOOSEN THE CONNECTING RODS OF THE CHAINS OF EXIT AND ENTRY (A), DISASSEMBLE THE FIXING PIN TO THE EXTENSION CYLINDER (B), DISASSEMBLE THE PADS IN ERTALON THAT ARE IN THE HEAD-ARMS (C). THE PINS WILL BE DISASSEMBLED USING APPROPRIATED TOOLS REMOVING AT FIRST THE FASTENING RINGS AND SEIGER AND THEN USING AN EXTRACTOR PIN.
  • Page 28 SERVICE REPLACEMENT CHAINS MANUAL DISASSEMBLE THE FRONT AND BACK ROLLS. THE PINS WILL BE DISASSEMBLED USING APPROPRIATED TOOLS REMOVING AT FIRST THE FASTENING RINGS AND SEIGER AND THEN USING AN EXTRACTOR PIN. THIS OPERATION WILL BE DONE FROM RIGHT TO LEFT. pag 24...
  • Page 29 SERVICE REPLACEMENT CHAINS MANUAL UNSCREW THE CONNECTION OF THE BALANCING CYLINDER HOSES IN THE HEAD-ARMS. pag 25...
  • Page 30 SERVICE REPLACEMENT CHAINS MANUAL UNSCREW THE 4 SCREWS OF THE CABLE TRACK TUBE A AND PROCEED AS FOLLOWS: 1) UNSCREW THE TWOREAR SCREWS FROM THE HOLE OF INSPECTION OF THE FIRST ARM (SCREW A). 2) EXTRACT THE THIRD ARM OF ABOUT 1 METER AND UNSCREW THE TWO FRONT SCREWS (SCREW B).
  • Page 31 SERVICE REPLACEMENT CHAINS MANUAL UNSCREW THE TWO CABLE TRACK (B) SCREWS (C) IN THE BACK PART OF THE FIRST ARM. pag 27...
  • Page 32 SERVICE REPLACEMENT CHAINS MANUAL EXTRACT THE CABLE TRACK FROM THE BACK PART OF THE FIRST ARM. EXTRACT /DISASSEMBLE CARRYING CABLE TRACK (C) TO THE SECOND ARM. pag 28...
  • Page 33 SERVICE REPLACEMENT CHAINS MANUAL EXTRACT THE SECOND ARM FROM THE FIRST ONE, PAY ATTENTION THAT THE UPPER CHAINS DON'T FALL ON THE GROUND. pag 29...
  • Page 34 SERVICE REPLACEMENT CHAINS MANUAL EXTRACT THE THIRD ARM FROM THE SECOND. pag 30...
  • Page 35 SERVICE REPLACEMENT CHAINS MANUAL AT THIS POINT THE THREE ARMS ARE SEPARATE BETWEEN THEM AND YOU CAN PROCEED WITH THE SUBSTITUTION OF THE CHAINS. YOU MUST ACT ON THE CHAINS FASTENING. pag 31...
  • Page 36 SERVICE TENSION CHAINS MANUAL Follow the technical sheet AS FAR AS THE SUBSTITUTION HAS BEEN COMPLETED, REASSEMBLE THE ARMS AND THE CABLE TRACK IN REVERSE AS ABOVE MENTIONED. WHEN THE ARMS AND CHAINS ARE REASSEMBLED, ADJUST THE CHAINS USING A DYNAMOMETRIC KEY AND RESPECTING THE VALUE INDICATED (N.M).ON TECHICAL SHEET pag 32...
  • Page 37 SERVICE TENSION CHAINS MANUAL TECHNICAL SHEET PRO SERIES pag 33...
  • Page 38 SERVICE TEST OF AERAS OF WORK MANUAL The metal plaque on the tower shows the identification of the platform and the diagram of work. TEST 1 Place 200kg at the center of the basket 2 put the arm at 0° 3 Extend the boom until the limiter (intermittent buzzer) 4 measure the distance between the center point of turret and the extremity point of the basket (rotated)
  • Page 39 MANUAL UTILITY OF WARNING AND ALARMS 1 correct diagnosis by the service CTE 2 identification of any parts to be shipped 3evaluation of malfunction The after-sales CTE is able to provide remote assistance through the program REMOTE SERVICE pag 35...
  • Page 40 SERVICE ALARMS MANUAL pag 36...
  • Page 41 SERVICE ALARMS MANUAL pag 37...
  • Page 42 SERVICE WARNING MANUAL pag 38...
  • Page 43 310-311-313 RUN RESET OR AUTHORIZED RESET 390-391-393 REPLACE DAMAGED WORKSHOP PAG 13 Sensor of angle SENSORS 0-1-2-3-4-5-6-7-8-9- CALL CTE AUTHORIZED ----- AFTER SALES DEPT. WORKSHOP System alarms Can-bus alarms TEST VOLTAGE AND AUTHORIZED RESISTANCE ON WORKSHOP CAN-BUS NET 223-228-233-238-...
  • Page 44 SERVICE CAN-BUS NET MANUAL In case of alarms can-bus net test voltage and resistance RESISTANCE 120Ω VOLTAGE CHANNEL L + GND 1,9-2,5V CHANNEL H + GND 1,9-2,5V CAN-BUS NET ON THE ELECTRICAL BOX pag 40...