Page 1 Instructions for Use and Maintenance Lifting platform PRO SERIES VERSION 230 201 187 162 stabilizers A - HE TRANSLATION FROM ORIGINAL INSTRUCTIONS CTE Read this manual carefully before attempting to operate the lifting platform in any way UM0170 March 10...
Page 2 . - © All rights reserved The reproduction, storage or amendment, albeit partial, of this publication is strictly forbidden without the written authorisation of CTE . reserves the right to make changes to the lifting platforms, for technical and sales requirements,...
Page 3: Table Of Contents
I n s t r u c t i o n s f o r U s e Sezione Main Index Maintenance General index Section A Section C Information on the manual Description and Technical Data Introduction ............2 Main parts - Platform ..........2 Storage ..............
Page 4 I n s t r u c t i o n s f o r U s e Sezione Main Index Maintenance Section H1 Section F Procedures for use Maintenance Introduction ............2 Demolition .............. 2 Preliminary checks ..........2 Elimination .............
Page 5 The recommended inspection's break time is about 1.000 hours; the overhauling break time is about 7.000 hours. ORIGINAL SPARE PARTS Any tampering and/or replacing components with non original (cte) spare parts will bring about the conditions for warranty cancellation and may seriously jeopardise operator safety.
Page 6 I n s t r u c t i o n s f o r U s e Maintenance Page left empty on purpose...
Page 7 Section Information on the manual Index Introduction ..............................2 Storage ................................3 Intended user...............................3 Personnel for whom this manual is intended ....................3 Topics not addressed ..........................3 Composition of the manual .........................4 Information for the buyer ..........................5 Warnings ..............................6 Glossary ..............................7...
Page 8: Introduction
This manual exclusively illustrates the movements allowed in compliance with the limits set forth by the technical specifications of this platform. Please contact the CTE service centre should you have any queries that this manual cannot solve.
Page 9: Storage
Should the manual get lost or damaged, please request another copy from a CTE retailer. Intended user This manual features a description of the operations that CTE deems necessary to know in order to operate the lifting platform and maintain its efficiency. It also provides information on the following topics: Description of the safety devices, in order to avoid hazardous situations for the operator and persons exposed;...
Page 10: Composition Of The Manual
I n s t r u c t i o n s f o r U s e Section Maintenance Composition of the manual Each page in this manual is ordered according to the applicable section it belongs to. This means that the page numbers start from 0 again for every section. A letter identifying the section can be found on the top right hand corner of every page, followed by the actual page number.
Page 11: Information For The Buyer
Failure to observe the instructions provided therein relieves the Manufacturer of all liability for material damage and/or personal injury. - The use of non-original spare parts, or those not authorised by CTE; any modifications or tampering - even minor - relieves the Manufacturer of all liability connected to the correct use, correct operation and personal and/or material safety.
Page 12: Warnings
I n s t r u c t i o n s f o r U s e Section Maintenance Warnings How an important note is highlighted to protect the safety of the operator, to protect the lifting platform and other.
Page 13: Glossary
I n s t r u c t i o n s f o r U s e Section Maintenance Glossary Machine The whole assembly comprising the mobile platform and the vehicle. Joint Point of articulation between two or more elements that allow for its movement (synonym: hinge).
Page 14 I n s t r u c t i o n s f o r U s e Section Maintenance PAGE LEFT EMPTY ON PURPOSE...
Page 15: Safety
Section Safety Index Conformity ..............................2 The EC directives consulted ........................2 Normative references ..........................2 Foreseen and unforeseen use ........................3 Intended use ..............................3 Unauthorised uses ............................3 Road traffic ..............................4 Residual risks and dangers .........................5 During use of the lifting platform ........................5 Operator training ............................6 Operators’...
Page 16: The Ec Directives Consulted
I n s t r u c t i o n s f o r U s e Section Maintenance Conformity The EC directives consulted The lifting platform was designed and built in compliance with the applicable directives in force Directives consulted for the design and construction of the lifting platform Directive Date...
Page 17: Foreseen And Unforeseen Use
I n s t r u c t i o n s f o r U s e Section Maintenance Foreseen and unforeseen use Intended use The foreseen use is of a machine, DESIGNED SOLELY TO LIFT PERSONNEL, in compliance with the limits set forth by the technical data.
Page 18: Road Traffic
I n s t r u c t i o n s f o r U s e Section Maintenance Operating sites It is forbidden to: - Operate at a distance of less than 5 metres from the suspended electrical cables; - use it in settings subject to exlosion and/or fire risk;...
Page 19: Residual Risks And Dangers
3 Risk of leaks or pressurised fluid (oil) if incorrect work and/or work not authorised by the manufacturer is performed on the hydraulic system or if such work is performed in workshops not authorised by CTE...
Page 20: Operator Training
I n s t r u c t i o n s f o r U s e Section Maintenance Operator training Operators’ task During the use of the lifting platform, there must be at least 2 operators present, each with tasks established previously.
Page 21: Brief Outline Of Directive Ec/89/391
I n s t r u c t i o n s f o r U s e Section Maintenance Operator training - the safe performance of all emergency procedures; - the correct performance of routine maintenance procedures foreseen by the manufacturer in this manual.
Page 22: Definition Of The Operator Positions
I n s t r u c t i o n s f o r U s e Section Maintenance Operator training In line with the contents of section II article 10, the employer must: - check that the workers and/or their representatives in the company and/or factory are aware of the directives, and the relative safety norms - check that the workers and/or their representatives in the company and/or factory are aware of the directives, and the relative safety norms...
Page 23 I n s t r u c t i o n s f o r U s e Section Maintenance Operating position B: Stabilising controls Standing operator position. This is where the following are fitted: - the distributor for the control of the stabilisers; - the solenoid valve to switch from the car side system to the elevating part system and vice versa.
Page 24: Operators' Tasks
- supervision of the recording of operations performed in workshops authorised by CTE. Supervisor Inform the operator in charge of operating the lifting platform about: (understood as being...
Page 25: Personal Protection Equipment (Ppe)
I n s t r u c t i o n s f o r U s e Section Maintenance Personal protection equipment (PPE) Operator in charge of positioning and using the lifting platform: PPE for the worker in charge of handling and assembling the platform Identification Description Notes...
Page 26: Dangerous Areas
I n s t r u c t i o n s f o r U s e Section Maintenance Dangerous areas 01193003 A* = maximum straddle possible when the car is loaded with two (2) operators and equipment kg); B* = maximum straddle possible when the car is loaded with one (1) operator only and equipment;...
Page 27: Risks For Persons Exposed
I n s t r u c t i o n s f o r U s e Section Maintenance Risks for persons exposed The dangers caused in the situations described in the table below occur in the following circumstances: the person does not respect the safety boundary and enters the dangerous area;...
Page 28: Safe Workplace
- open industrial areas (e.g. maintenance work on infrastructures such as barns, elevated floors, etc.); - closed industrial settings (e.g. factory premises, hangars, etc.) - open areas used for worksites (e.g. construction yards). CTE lifting platforms can also be used: - inside airports; - on shipping docks.
Page 29: Electrical Tolerances
Should the operator detect the presence of the action by a contaminant that could cause the machine to malfunction, (s)he should contact a CTE service centre immediatly to check the suitability for the use for which it is momentarily intended.
Page 30: Lighting A "Normal" Setting
I n s t r u c t i o n s f o r U s e Section Maintenance Safe workplace Lighting a “normal” setting Use the loading lifting platform in places with suitable natural or artificial lighting. DO NOT use the lifting platform in poor lighting conditions (at night, in thick fog or in indoor settings without any artificial lighting).
Page 31 Section Description and Technical Data Index Main parts - Platform ...........................2 Orientation ..............................3 Identification ..............................4 Data plates ..............................5 Description and technical data ........................7...
Page 32: Main Parts - Platform
I n s t r u c t i o n s f o r U s e Section Maintenance Main parts - Platform UM0731 Basket Rotation assembly Main controls in the basket 10 Slewing ring 11 Ground-level stabilising controls 12 Stabiliser feet Turret 13 Telescopic extensions (extensions)
Page 33: Orientation
I n s t r u c t i o n s f o r U s e Section Maintenance Orientation Right side Front Left side 01GG0133 Back Bottom...
Page 34: Identification
I n s t r u c t i o n s f o r U s e Section Maintenance Identification The identification data plate is affixed to the tower. The following information is stamped on the data plate: Type Serial no.
Page 35: Main Data Plates
I n s t r u c t i o n s f o r U s e Section Maintenance Main data plates FOR VERSION WITH HE CROSS-BEAMS BEFORE OPERATING THE MACHINE ENSURE THE OPERATOR BEFORE OPERATING THE MACHINE ENSURE THE OPERATOR HAS READ AND IS FULLY CONVERSANT WITH THE OPERATION HAS READ AND IS FULLY CONVERSANT WITH THE OPERATION AND MAINTENANCE MANUAL...
Page 36 I n s t r u c t i o n s f o r U s e Section Maintenance PAGE LEFT EMPTY ON PURPOSE...
Page 37: Description And
I n s t r u c t i o n s f o r U s e Section Maintenance Section Description and Technical Data THE DATA IN THIS SECTION MAY BE SUBJECT TO MODIFICATION...
Page 38 I n s t r u c t i o n s f o r U s e Section Maintenance TECHNICAL SHEET B-LIFT PRO 12 V 24 V General elettrical system Hydraulic system (pumps) hidraulic system (oil) pump 1 oil type platforms series PRO/EASY/KF Max pressure capacity type...
Page 39: Machine Dimension And Working Area
I n s t r u c t i o n s f o r U s e Section Maintenance MACHINE DIMENSION AND WORKING AREA The data related to platform engaged will be reported on the document “MACHINE DIMENSIONS- WORKING AREA” hereafter attached.
Page 40 I n s t r u c t i o n s f o r U s e Section Maintenance PAGE LEFT EMPTY ON PURPOSE...
Page 41 Section Controls Index Stabilising controls ............................2 Controls - frame station ..........................3 Main controls - basket station ........................7 Stabiliser controls at the station in the basket (optional) ................10 Cabin controls ............................11 Auxiliary electrical motor control panel (Optional) ..................12...
Page 42: Stabilising Controls
I n s t r u c t i o n s f o r U s e Section Maintenance Stabilising controls UM1004 Stabiliser 1 control lever Stabiliser 2 control lever Stabiliser 3 control lever Stabiliser 4 control lever Machine level control bubble...
Page 43: Controls - Frame Station
I n s t r u c t i o n s f o r U s e Section Maintenance Controls - frame station 13.6 α α STATION ENABLINGSTABILISATION MANOEUVRES STATION ENABLINGBASKET MANOEUVRES CONTROL STATION THREE-POSITION KEY SELECTOR STATION ENABLINGSUBFRAME CONTROL Emergency button: Stop button...
Page 44 I n s t r u c t i o n s f o r U s e Section Maintenance Controls - frame station 13.6 α α The red light turns on in the presence of a limiting device anomaly.The red light associated to an intermittent acou- Limiting stic signal warns of the extra limiting device blocking.The device...
Page 45 I n s t r u c t i o n s f o r U s e Section Maintenance Controls - frame station 13.6 α α DISPLAY Increase bar In normal work conditions, bar increase indicates that the maximum allowed outreach is approaching, depen- ding on the weight inside the basket.
Page 46 I n s t r u c t i o n s f o r U s e Section Maintenance Controls - frame station 13.6 α α Basket emergency button bypass. The selector must be used only if the operator in the basket has activated the Override emergency button since there is a difficulty.
Page 47: Main Controls - Basket Station
I n s t r u c t i o n s f o r U s e Section Maintenance Main controls - basket station Stop button Acting on the emergency button S3 deactivates actuator power Three-position instable selector with return to centre Vehicle Maintaining the selector pressed upwards (ON) activates the vehicle engine- engine...
Page 48 I n s t r u c t i o n s f o r U s e Section Maintenance Main controls - basket station Limiting The red light turns on in the presence of a limiting device anomaly. device The red light associated to an intermittent acoustic signal warns of the extra limiting device blocking.The red light associated to a steady acoustic signal anomaly...
Page 49 I n s t r u c t i o n s f o r U s e Section Maintenance Main controls - basket station Movement selector joystick; Turret rotation right (1) left (2)Boom ascent (4) descent (3)To carry out these manoeuvres, press the button at the top of the LEFT joystick (man present).
Page 50: Stabiliser Controls At The Station In The Basket (Opt.)
I n s t r u c t i o n s f o r U s e Section Maintenance Stabiliser controls at the station in the basket (optional) SC14 Activating the Maintained contact two-position selector stabiliser At the station in the basket, turn the SC14 selector upwards (on) to enable function in the retraction and extension of the stabilisers.
Page 51: Cabin Controls
I n s t r u c t i o n s f o r U s e Section Maintenance Cabin controls Yellow light on PTO connected Yellow light off PTO disconnected Outriggers and/or beams out of position light: With configuration of outriggers and/or beams out of position (not totally retracted) the red light H3 will be on.
Page 52: Auxiliary Electrical Motor Control Panel (Optional)
I n s t r u c t i o n s f o r U s e Section Maintenance Auxiliary electrical motor control panel (Optional) F U S E F U S E A T T EN Z A T T EN Z IO N E IO N E A M P...
Page 53: Safety Devices
Section Safety devices Index Emergency buttons .............................2 Moment limiting device (MC2M) ........................3 LIST AND DESCRIPTION OF WARNINGS-ALARMS .................4 WARNINGS ..............................4 ALARMS ..............................5 ALARMS ..............................6 Buzzer .................................7 Outriggers and/or beams out of position .....................8 Stabiliser interblocking ..........................9 Elevating Operations Consent ........................10 Basket balancing ............................
Page 54: Emergency Buttons
I n s t r u c t i o n s f o r U s e Section Maintenance Emergency buttons There are buttons located on the main lifting platform manoeuvre stations that stop the machine in case of emergencies. Pressing SA2 or SB2 causes: - interruption of the electrical functions of the machine;...
Page 55: Moment Limiting Device (Mc2M)
I n s t r u c t i o n s f o r U s e Section Maintenance Moment limiting device (MC2M) The moment limiting device is made up of a device located inside the boom (AP1), a double-channel control unit (MC2M) and four transducers TS1, TS2, TS3 and TS4 plus two angle sensors EN1 and EN2.
Page 56: Warnings
I n s t r u c t i o n s f o r U s e Section Maintenance LIST AND DESCRIPTION OF WARNINGS-ALARMS LIST AND DESCRIPTION OF WARNINGS-ALARMS LIST AND DESCRIPTION OF WARNINGS-ALARMS LIST AND DESCRIPTION OF WARNINGS-ALARMS LIST AND DESCRIPTION OF WARNINGS-ALARMS The warning and alarm signal codes described hereafter will appear on the display located on the...
Page 57: Alarms
I n s t r u c t i o n s f o r U s e Section Maintenance ALARMS N. Name Description System alarm 4 alarmSoftwareVersion Software version not compatible Limiter type not compatible 6 alarmE2PROM CRC Eeprom parameters control alarm 7 alarmCPU_CALC CPU calculations control alarm 8 alarmRELE_WDO...
Page 58 I n s t r u c t i o n s f o r U s e Section Maintenance ALARMS N. Name Description 355 alarmPtHigAminVal ChA stem side pressure sensor minimum value alarm 356 alarmPtHigAmaxVal ChA bottom side sensor maximum value alarm 358 alarmPtHigAincongruence ChA bottom side pressure sensor incongruence alarm 380 alarmSleAngBminVal...
Page 59: Buzzer
I n s t r u c t i o n s f o r U s e Section Maintenance Buzzer The device is fitted inside the button panel on the UM0099 car. The buzzer HA1 will sound: On start-up of the machine with an intermittent sound for the duration of the initial check.
Page 60: Outriggers And/Or Beams Out Of Position
I n s t r u c t i o n s f o r U s e Section Maintenance Outriggers and/or beams out of position The red light H3 on the cabin control panel turns on if the outriggers and/or beams should be out of position (not totally retracted).
Page 61: Stabiliser Interblocking
I n s t r u c t i o n s f o r U s e Section Maintenance Stabiliser interblocking According to current standards it is possible to start stabiliser/cross beam movement for the truck only if the platform is closed on its support. The system detects the position of the boom through the readings from the sensors present in the system.
Page 62: Elevating Operations Consent
I n s t r u c t i o n s f o r U s e Section Maintenance Elevating Operations Consent It is designed to allow for the lifting platform to be operated only once the machine has been stabilised. A microswitch is fitted onto each stabiliser foot, which detects whether the stabiliser itself is resting on the ground.
Page 63: Basket Balancing
(independently from the will of the operator), select the opposite correction by means of the selector SC10. If this does not work, activate the emergency button, retract the platform to safety conditions and contact the CTE authorised workshop immediately.
Page 64: Control System Chain Tension Adjustment
- The loosening or braking of one of the chains is detected by a microswitch (see pic. A and B), that will block the extension manouvres. In that case it is necessary to immediately contact an authorized workshop CTE to change the chains or to replace the chain links.
Page 65: Manual Emergency Pump
I n s t r u c t i o n s f o r U s e Section Maintenance Manual emergency pump The manual emergency pump PM1 is fitted on the right side, beside the stabilising controls. UM0091 ATTENTION Only use it when the main pump is malfunctioning.
Page 66: Safety Harnesses
I n s t r u c t i o n s f o r U s e Section Maintenance Safety harnesses The car is fitted with two attachments onto which the safety harnesses of the operators (or operator) in the car should be hooked. It is in fact compulsory to start operation only once the safety harnesses have been hooked onto the purpose provided safety attachments.
Page 67 Section Optional Index Electrical outlets - optional ..........................2 Revolving working light ..........................3 Auxiliary service systems ..........................4 Electrical auxiliary motor ..........................5 Battery charger ............................6...
Page 68: Electrical Outlets - Optional
I n s t r u c t i o n s f o r U s e Section Maintenance Electrical outlets - optional Service electrical system 220 V a.c. Consists of: - a plug XS1 connected to an external network inside the tower;...
Page 69: Revolving Working Light
I n s t r u c t i o n s f o r U s e Section Maintenance Revolving working light The platform can be fitted with a revolving working Light consisting of: A Light HP1 HP1, a plug XS3 XS3 and an outletXP3 UM0103...
Page 70: Auxiliary Service Systems
I n s t r u c t i o n s f o r U s e Section Maintenance Auxiliary service systems The platform can be fitted with service systems, which are auxiliary to standard work operation. Water/pneumatic system Consists of: - an outlet RE1, with a quick joint connecting it to an external system inside the tower;...
Page 71: Electrical Auxiliary Motor
I n s t r u c t i o n s f o r U s e Section Maintenance Electrical auxiliary motor The platform can be equipped with an auxiliary electrical motor M2. Therefore, it can be used with either the vehicle’s motor or this auxiliary electrical motor.
Page 72: Battery Charger
220V power plug immediately and look for the cause of the fault / contact an authorised CTE workshop. If the problem arises while the machine is elevated, start the vehicle and, if that is not possible, use the “hand pump”...
Page 73 Section Procedures for use Index Introduction ..............................2 Preliminary checks ............................2 General warnings ............................3 Vehicle engine - power take-off ........................5 Vehicle engine - Power take-off for Iveco vehicle..................6 Auxiliary 220 V electrical motor (optional) ....................7 Stabilisation - work areas with HE beams ....................8 Stabilisation - work areas with HE beams ....................9 Manual stabilisation manoeuvres with HE cross-beams ................
Page 74: Introduction
- the safety systems are efficient (see Section E, safety system checks). If one of these safety systems is damaged or malfunctioning, the platform must not be used; you must report the fault to the nearest authorised CTE workshop. - there is sufficient fuel;...
Page 75: General Warnings
I n s t r u c t i o n s f o r U s e Section Maintenance General warnings KNever exceed the maximum Never lean over the edge of the Accident-prevention Standards in capacity of the basket, especially basket while using the lifting force must be respected during when the equipment is raised.
Page 76 I n s t r u c t i o n s f o r U s e Section Maintenance Activate the rotating lights when Leaving the platform (unguarded) the platform is operational. in a position that is different from the transportation configuration, without removing the keys from Before using the machine,...
Page 77 I n s t r u c t i o n s f o r U s e Section Maintenance Operation Vehicle engine - power take-off If possible, position the vehicle next to the work point to be reached and prepare the lifting platform: - Leave the engine of the vehicle running.
Page 78: Vehicle Engine - Power Take-Off
I n s t r u c t i o n s f o r U s e Section Maintenance Operation Vehicle engine - Power take-off for Iveco vehicle. If possible, position the vehicle next to the work point to be reached and prepare the lifting platform: - Leave the engine of the vehicle running.
Page 79: Auxiliary 220 V Electrical Motor (Optional)
I n s t r u c t i o n s f o r U s e Section Maintenance Operation Auxiliary 220 V electrical motor (optional) If possible, position the vehicle beside the point where the work is to be carried out and prepare the lifting platform for operation: - Turn off the vehicle’s motor.
Page 80 I n s t r u c t i o n s f o r U s e Section Maintenance bilisa bilisa tion - w tion - w k ar k ar eas with HE beams eas with HE beams Stabilisa bilisa bilisation - w...
Page 81 I n s t r u c t i o n s f o r U s e Section Maintenance Stabilisation - work areas with HE beams Settore di lavoro con stabilizzatori in sagoma Working sector with stabilizers completely refrained. 270°...
Page 82 I n s t r u c t i o n s f o r U s e Section Maintenance Stabilisation - work areas with HE beams Working sector with stabilizers SX totally extended. Settore di lavoro con stabilizzatori SX completamente estesi 270°...
Page 83: Stabilisation - Work Areas With He Beams
I n s t r u c t i o n s f o r U s e Section Maintenance Stabilisation - work areas with HE beams Working sector with stabilizers DX totally extended. Settore di lavoro con stabilizzatori DX completamente estesi 270°...
Page 84 I n s t r u c t i o n s f o r U s e Section Maintenance Stabilisation - work areas with HE beams Working sector with stabilizers totally extended. Settore di lavoro con stabilizzatori completamente estesi 270°...
Page 85 I n s t r u c t i o n s f o r U s e Section Maintenance Manual stabilisation manoeuvres with HE cross-beams Manual stabilisation manoeuvres with HE cross-beams Manual stabilisation manoeuvres with HE cross-beams Manual stabilisation manoeuvres with HE cross-beams Manual stabilisation manoeuvres with HE cross-beams For version with HE cross-beams...
Page 86: Manual Stabilisation Manoeuvres With He Cross-Beams
I n s t r u c t i o n s f o r U s e Section Maintenance Manual stabilisation manoeuvres with HE cross-beams For version with HE cross-beams EXTEND COMPLETELY THE OUTRIGGER. AS SOON AS THE EXTENSION IS COMPLETED, PIVOT WILL HAVE TO RE-POSITION ITSELF AUTOMATICALLY...
Page 87: After Having Assessed The Real Solidity Of The Ground Where One Must Work, It Is Necessary
Instructions for Useand Section M a i n t e n a n c e Stabilising operations After having assessed the real solidity of the ground where one must work, it is necessary: - Turn the selector SA2 to the left position of stabilisation selection.
Page 88: Stabiliser Controls At The Station In The Basket (Optional)
Instructions for Useand Section M a i n t e n a n c e Stabiliser controls at the station in the basket (optional) Instructions on how to use the optional stabiliser controls at the basket station. Make sure the ground in the work area is solid and firm.
Page 89 I n s t r u c t i o n s f o r U s e Section Maintenance Aerial part development – Basket manoeuvres - from the frame station, move the selector SA2 to the central basket control position. - enter the basket.
Page 90 I n s t r u c t i o n s f o r U s e Section Maintenance Development of aerial part - Frame station manoeuvres ATTENTION Carry out manoeuvres from the frame station only in case of emergency.
Page 91: Precautions During Use
Instructions for Useand Section M a i n t e n a n c e Precautions during use Always check to see that the weight of your work equipment does not exceed the maximum allowed capacity of 200 kg, or else 250 kg if foreseen by the machine. Control that there are no obstacles in the range of action of the lifting platform.
Page 92: Closing The Aerial Part
I n s t r u c t i o n s f o r U s e Section Maintenance Closing the aerial part - Retract the telescopic elements of the boom completely with SJ2. Remember that to carry out manoeuvres from the basket, the button at the top of the joystick must be pressed.
Page 93: Closing Of Aerial Part - Frame Station Manoeuvres
I n s t r u c t i o n s f o r U s e Section Maintenance Closing of aerial part - Frame station manoeuvres ATTENTION Carry out manoeuvres from the frame station only in case of emergency.
Page 94: Stabilisation Retraction
I n s t r u c t i o n s f o r U s e Section Maintenance Stabilisation retraction From the frame station, move the selector SA2 In this phase, the lights HN5 and HN6 in the "outrigger controls"...
Page 95: Stabiliser Retraction From The Basket Station (Optional)
I n s t r u c t i o n s f o r U s e Section Maintenance Stabiliser retraction from the basket station (optional) Instructions on how to use the optional stabiliser controls at the basket station. At the station in the frame, turn the SA2 selector to its central position to select the basket station.
Page 96 I n s t r u c t i o n s f o r U s e Section Maintenance Retraction of stabilisersfor version with HE cross-beams For version with HE cross-beams RELEASE THE OUTRIGGER FROM THE INITIAL CONDITION AND, THEREFORE, OUTRIGGER COMPLETELY EXTENDED CONDITION: 1) REMOVE THE SAFETY SPLIT PIN C;...
Page 97: Pto Deactivation
I n s t r u c t i o n s f o r U s e Section Maintenance PTO deactivation Once the lifting platform is completely closed, the vehicle can be moved. Make sure that there no free tools or objects on the vehicle's platform.
Page 98: Transport Or Start Up Configuration
Instructions for Useand Section M a i n t e n a n c e TRANSPORT OR START UP CONFIGURATION The machine is considered in a transport or start up configuration when: arm and basket lean on the column; stabilizers and outriggers are completely returned within the motor vehicle shape; nobody is in the basket;...
Page 99: Rest Mode
Instructions for Useand Section M a i n t e n a n c e Rest mode The machine is considered to be in rest mode when: 1) The arm and the enclosure are resting on their support plate. 2) There is nobody inside the basket. 3) The power take-off is deactivated.
Page 100 Instructions for Useand Section M a i n t e n a n c e PAGE LAISSEE VOLONTAIREMENT VIDE...
Page 101 Section Anomalies index Troubleshooting ..........................2...
Page 102 I n s t r u c t i o n s f o r U s e Section Maintenance Troubleshooting This page includes some the most frequent problems, possible causes thereof as well as possible solutions. ATTENTION Some of the problems encountered can be solved by the operator by referring to the operations described in the Section entitled Maintenance, while other problems will have to be solved by contacting an authorised workshop.
Page 103 Operate the solenoid valve cursor Waste inside. to try unblock it and contact a specialised workshop. Faulty solenoid Replace solenoid no voltage Faulty fuse Replace fuse Repair to be carried out in an authorised CTE workshop...
Page 104 Instructions for Useand Section M a i n t e n a n c e Page left empty on purpose...
Page 105 Section Maintenance CLEANING pag. 2 pag. 3 HYDRAULIC OIL LEVEL CHECK PAINT COAT CHECK pag. 4 LUBRIFICATION OF THE pag. 5 ARTICULATION TURNTABLE LUBRIFICATION pag. 6 LUBRIFICATION OF THE pag. 7 TELESCOPIC ELEMENTS pag. 8 GEAR MOTOR OIL LEVEL CHECK/CHANGE pag.
Page 106 Section H CLEANING PLATFORM CONFIGURATION FOR THE OPERATION: Transport configuration MAINTENANCE: To prevent operator's slipping and falling, keep all handles and step clean from oil, greas and dirtness. Avoid that any dirtness enter beetween movement parts like telescopic booms. on electrical boxes and electrical components. After cleaning perform lubrification if necessary.
Page 107 Section H HYDRAULIC OIL LEVEL CHECK PLATFORM CONFIGURATION FOR THE OPERATION: Transport configuration MAINTENANCE: The tank has an oil level indicator. If it's necessary add oil through the cap A until it reaches an optimal level. (*) see technical sheet for specifications OIL AND GREASE SPECIFICATIONS SECTION C on user manual.
Page 108 Section H PAINT COAT CHECK PLATFORM CONFIGURATION FOR THE OPERATION: Transport configuration MAINTENANCE: All the parts and components of the elevating - working platform are protected from atmospheric agents by a paint coat or other surface treatment. An ongoing check of the paint coat should also be performed since, if this is in good condition, it is one of the best guarantees for the platform's long working life.
Page 109 Section H LUBRIFICATION OF THE ARTICULATION PLATFORM CONFIGURATION FOR THE OPERATION: See picture 01 MAINTENANCE: All platform pins are equipped with a ball lubrificator (see the label 01). For lubrification of joynt and articulations use the lubrification pump and inject grease under pressure throught the ball lubrificators until the old exhausted grease exits.
Page 110 Section H TURNTABLE LUBRIFICATION PLATFORM CONFIGURATION FOR THE OPERATION: Lift the boom in a configuration that permit the whole rotation (0°) of the platform MAINTENANCE: To prevent teeth damage before lubrificate it’s necessary to clean from grease, metallic chips and dirtiness turntable teeth. - Lubricate turntable teeth using a brush and inject grease trough the special balls lubricators.
Page 111 Section H LUBRIFICATION OF THE TELESCOPIC ELEMENTS PLATFORM CONFIGURATION FOR THE OPERATION: MAIN BOOM LUBRIFICATION: lift the boom to the max angle (°) and extend completely the machine. Use an other machine to work along the boom. JIB LUBRIFICATION: to lubrificate the jib extend it completely MAINTENANCE: Using a plastic spatula remove the exhausted grease and the dirtness on the boom.
Page 112 Section H GEAR MOTOR OIL LEVEL CHECK/CHANGE PLATFORM CONFIGURATION FOR THE OPERATION: Any position that permite to access to the gear motor MAINTENANCE: -Topping up the oil: Pour in the oil through the hole of the cap B until the oil is visible in the hole "B". -Change of oil Unscrew the cap B, open the cap C, wait until the oil leaks out completely, clean the cap C and screw it again.
Page 113 Section H HYDRAULIC OIL REPLACEMENT PLATFORM CONFIGURATION FOR THE OPERATION: Transport configuration MAINTENANCE: Prepare a recipient capable to content approximately the quantity (*) of oil and place it under the tank. Open the faucet B and A and wait until the oil leaks out completely. Close the faucet B.
Page 114 Section H TELESCOPIC ELEMEMTS CLEARANCE AND SLIDE BLOCKS WEAR AND TEAR PLATFORM CONFIGURATION FOR THE OPERATION: Transport configuration MAINTENANCE: FIXED SLIDE BLOCKS (A): check wear condition of the telescopic elements slide blocks and replace them if there are more than mm of clearance between the boom tubular elements, when telescopic elements are completely returned ADJUSTABLE SLIDE BLOCKS (B): Check the clearance between telescopic elements and if necessary adjust them: to do it unscrew the lock and screw the...
Page 115 Section H PRESSURE THE HYDRAULIC FILTERS REPLACEMENT PLATFORM CONFIGURATION FOR THE OPERATION: Transport configuration MAINTENANCE: Replacement pressure line FM : Stop the vehicle; prepare a recipient for the collection of hydraulic oil; wait few minutes so that the hydraulic oil cools down; unscrew the cup B; pull out the filter cartridge and replace with a new one;...
Page 116 Section H TANK HYDRAULIC FILTERS REPLACEMENT PLATFORM CONFIGURATION FOR THE OPERATION: Transport configuration MAINTENANCE: Replacement pressure Tank Filters: Stop the vehicle; prepare a recipient for the collection of hydraulic oil; unscrew the screws A that lock the filter cap while keeping it pushed with the palm;...
Page 117 Section H TURNTABLE SCREW TIGHTENING PLATFORM CONFIGURATION FOR THE OPERATION: Transport configuration MAINTENANCE: Adjustable torque spanner (electric) Adjustable torque spanner (manual) Tightening moments for normal screws (with ISO metric threading) Tightening moment Ø (ft lbs) NOMINAL SCREW class , class 10, 1x1, 0, 1x1,...
Page 118 Section H SUB-FRAME SCREW TIGHTENING PLATFORM CONFIGURATION FOR THE OPERATION: With the stabilizers completely extended MAINTENANCE: Adjustable torque spanner (manual) Adjustable torque spanner (electric) Tightening moments for normal screws (with ISO metric threading) Tightening moment Ø (ft lbs) NOMINAL SCREW class , class 10, 1x1,...
Page 119 Section H CHAINS LUBRIFICATION pag. 16 pag. 17 CHAINS TIGHTNESS ADJUSTMENT CHAIN WEAR CHECK pag. 18...
Page 120 Section H CHAINS LUBRIFICATION PLATFORM CONFIGURATION FOR THE OPERATION: MAIN BOOM LUBRIFICATION: lift the boom to the max angle (°) and extend completely the machine. Use an other machine to work along the boom. JIB LUBRIFICATION: to lubrificate the jib extend it completely MAINTENANCE: LUBRICATION The purpose of lubrication is two-fold.
Page 121 Section H CHAINS TIGHTNESS ADJUSTMENT PLATFORM POSITION DURING OPERATION: Transport configuration MAINTENANCE: Proceed as follows to correctly tension the chain: A - Unscrew the lock nuts B (fig. 01) B - Tighten nuts C USING THE TORQUE WRENCH (fig. 0) C - Re-tighten lock nuts B to fix the set adjustment (fig.
Page 122 Section H CHAIN WEAR CHECK PLATFORM CONFIGURATION FOR THE OPERATION: Configuration needeed MAINTENANCE: The chains should be periodically checked and tested to determine any faults (abnormal wear, corrosion). The visible part of the chains will also act as a reference for the part inside the booms which is hard to reach.
Page 123 Section H TENSIONING OF ROPES PLATFORM POSITION DURING OPERATION: Transport con guration MAINTENANCE: Proceed as follows to correctly tension the chain: Extension ROPES: Tighten the nuts using the TF tools and the TORQUE wrench. Return ROPES: Tighten the nuts using an Allen key and the TORQUE wrench. EXTENSION ROPES EXTENSION ROPES RETURN ROPES...
Page 124 Section H CHECK BALL-BEARING CLEARANCE PLATFORM POSITION DURING OPERATION: Stand to the rear of the platform. Lift the arm to 0° and withdraw completely up to the max. reach MAINTENANCE: After positioning as above proceed by measuring the first value a. Δ...
Page 125 Section H PERIODICAL MAINTENANCE TABLE Daily check: safety device check Hydraulic oil level check Cleaning: clean of the step, handles, access point… paint coat check; avoid the water point accumulation to not create rust emergency engine fuel level check labels and plates applied check and if necessary their replacement hydraulic system leaking check maintenance after first 250 hours/work or 3 month (the most restrictive condition):...
Page 126 Section H PAGE INTENTIONALLY BLANK...
Page 127 Section Maintenance Section index Demolition ..............................2 Elimination ..............................3...
Page 128 Use and Maintenance Section instructions Demolition The demolition of the machine must be done respecting the following conditions. - The operator should fit protection clothes and accessories (safety foot wear, gloves and if necessary glasses and mask) certified according to the safety normative. - The pieces of different nature (steel, aluminium, rubber, electric cables) should be separated in 01357181...
Page 129 Use and Maintenance Section instructions Elimination The elimination of the machine must be done respecting the following conditions: - The operator should fit protection clothes and accessories (safety foot wear, gloves and if necessary glasses and mask ) certified according to the safety normative.
Page 130 Use and Maintenance Section instructions PAGE LEFT EMPTY ON PURPOSE...
Page 131 Section Assistance and guarantee Index Guarantee ..............................2 Maintenance and transfer register .......................2 Delivery to the owner ...........................3 Transfers of ownership..........................4 Maintenance charts .............................5 Maintenance charts .............................6 Maintenance charts .............................7 Maintenance charts .............................8...
Page 132 Maintenance and transfer register The present control register is issued by CTE to the owner of the platform, in accordance with annex 1 of Directive EC98/37. The present control register is to be considered a part of the machine and it must accompany it for the entire duration of its life, until it is diassembled for good.
Page 133 Working platform type ..........................serial number ............................... year of manufacture ............................. referred to in the present Control Register was delivered to CTE on the ............. to .................................. headquartered in ............................according to the conditions agreed upon, with the technical characteristics, dimensions and functions specified in this manual and in the summary contained in this Register.
Page 134 I n s t r u c t i o n s f o r U s e Section Maintenance Transfers of ownership Chart B subsequent transfers of ownership On the ........... The ownership of the PRO SERIES LIFTING PLATFORM, which forms the object of this manual, is transferred ..................................
Page 135 I n s t r u c t i o n s f o r U s e Section Maintenance Maintenance charts The user is under the obligation to observe the control and maintenance programme described in the present instruction manual. Hours worked Date Element Description of work carried out...
Page 136 I n s t r u c t i o n s f o r U s e Section Maintenance Maintenance c Maintenance c Maintenance char har ts Maintenance c Maintenance c Hours worked Date Element Description of work carried out Signature...
Page 137 I n s t r u c t i o n s f o r U s e Section Maintenance Maintenance c Maintenance c Maintenance c Maintenance c Maintenance char har ts Hours worked Date Element Description of work carried out Signature...
Page 138 I n s t r u c t i o n s f o r U s e Section Maintenance Maintenance c Maintenance c Maintenance c Maintenance c Maintenance char har ts Hours worked Date Element Description of work carried out Signature...
Page 139 Section Emergency operations Index Using the solenoid valves ..........................2 Introduction ..............................2 Possible conditions for using emergency manoeuvres ................3 ME1 - Electrical system malfunctioning - use of the solenoid valve in the turret .........4 ME2 - Hydraulic system malfunctioning - Using the hand pump ..............5 ME3 - Malfunctioning of the electrical and the hydraulic systems ...............5...
Page 140 It is therefore necessary to re-affix the seals in an authorised CTE workshop as soon as the emergency has been solved.
Page 141 I n s t r u c t i o n s f o r U s e Section Maintenance Possible conditions for using emergency manoeuvres MALFUNCTIONING OF THE ELECTRICAL SYSTEM AND THE RESULTING BLOCK OF PLATFORM MANOEUVRES THAT PREVENT IT FROM CLOSING. MALFUNCTIONING OF THE HYDRAULIC SYSTEM WITH A LOSS OF PRESSURE TO THE RELATI- VE PUMP (PTO) AND THE RESULTING BLOCK OF PLATFORM MANOEUVRES THAT PREVENT IT FROM CLOSING.
Page 142 SLOWLY ROTATE THE Y8A HAND- WHEELIN ORDER TO ACHIEVE A SLOW AND UNIFORM MANOEUVRE ONCE THE REST CONFIGURATION HAS BEEN REACHED THE OPERATOR MUST CONTACT A CTE AUTHORISED WORKSHOP TO RESTOREPERFECT OPERATIONAL CONDITIONS IN THE PLATFORM ANDRESEALING THE EMERGENCY SOLENOID VALVES...
Page 143 I n s t r u c t i o n s f o r U s e Section Maintenance ME2 - Hydraulic system malfunctioning - Using the hand pump Operare come segue: - Insert lever L (vehicle cab) into the slot of the PM1. emergency hand pump. - Manually act on lever of the PM1 emergency hand pump.
Page 144 I n s t r u c t i o n s f o r U s e Section Maintenance ME3 - Malfunctioning of the electrical and the hydraulic systems In this condition it will be necessary to work manually on turret emergency manoeuvres (ME1) and at the same time activate the hand pump (ME2).
Page 145 Section Certificates Index CE DECLARATION OF CONFORMITY ......................2 Outcome of aerial platform testing before delivery to the client: ..............4...
Page 146 A A o o f f t t f f h h e e D D i i r r e e c c t t i i v v e e 2 2 0 0 06 eto (TN), “manufa f ctu CTE S.P.A. via Caproni 7 – Z.I. – 38068 Rovereto (TN), “manufacturer” according the directive mentioned above for the following articulated mobile work platform (machine that is included in...
Page 147 I n s t r u c t i o n s f o r U s e Section Maintenance Outcome of aerial platform testing before delivery to the client: Ref. UNI EN 280 and internal testing procedures Type of machine…………………………………. Manufacture number…………………………...
Page 148 I n s t r u c t i o n s f o r U s e Section Maintenance PAGE LEFT EMPTY ON PURPOSE...

CTE B-LIFT PRO Series Instructions For Use And Maintenance Manual

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