4tek MIRAGE Operating And Maintenance Manual
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4tek MIRAGE Operating And Maintenance Manual

Line compressors
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Operating and Maintenance Manual
MIRAGE Line Compressors
Instruction Manual
4tek
S.r.l.
Viale dell'Industria 66 - 20037 Paderno Dugnano (MI) ITALY
Tel. +39 02 91082211 - Internet: www.4-tek.it
ENGLISH translation of the original ITALIAN instructions
Before using the compressor, read this document
carefully and keep it safe for future reference.

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Summary of Contents for 4tek MIRAGE

  • Page 1 Operating and Maintenance Manual MIRAGE Line Compressors Instruction Manual 4tek S.r.l. Viale dell’Industria 66 - 20037 Paderno Dugnano (MI) ITALY Tel. +39 02 91082211 - Internet: www.4-tek.it ENGLISH translation of the original ITALIAN instructions Before using the compressor, read this document...

  • Page 2: Table Of Contents

    0 - 01 MIRAGE Line Compressors Instruction Manual Contents Chapter/Page List of Models and Technical Specifi cations 0 - 02 General information Foreword - Symbols used in the Manual - Important Warning 1 - 01 Contents and purpose of the manual - References to applicable Directives and Legislation 1 - 02...

  • Page 3: List Of Models And Technical Specifi Cations

    0 - 02 MIRAGE Line Compressors Instruction Manual List of Models and Technical Specifi cations NOTE The cross in the grey box shows the purchased Compressor Model. Meaning of the symbols in the table on this page and on the following pages.
  • Page 4 0 - 03 MIRAGE Line Compressors Instruction Manual cm (W x D x H) MIRAGE130E 40 x 52.2 x 62 MIRAGE70 48 x 46 x 80.5 MIRAGE70E 48 x 60 x 80.5 MIRGE100 48 x 46 x 80.5 MIRGE100E 48 x 60 x 80.5 MIRGE130 48 x 46 x 80.5...
  • Page 5 0 - 04 MIRAGE Line Compressors Instruction Manual cm (W x D x H) MOMIR70E 76 x 67 x 96.5 MOMIR100 50 x 67 x 96.5 MOMIR100E 76 x 67 x 96.5 MOMIR130 50 x 67 x 96.5 MOMIR130E 76 x 67 x 96.5 TOP1.5...

  • Page 6: General Information

    The contents of this document cannot be used, reproduced or transferred to third parties without the express written permission of 4tek S.r.l. 4tek S.r.l. reserves the right to change the specifi cations of the product to which this document refers, without notice.
  • Page 7 4tek S.r.l. Any change, addition, or removal of elements, components or functions of the equipment, unless agreed beforehand with 4tek S.r.l., will automatically relieve the manufacturer of all liability. This manual, which is intended for the users of the equipment and technicians entrusted with...

  • Page 8: Operator Skill Requirements

    1 - 03 MIRAGE Line Compressors Instruction Manual Operator skill requirements Personnel responsible for running or servicing the equipment must be in possession of specifi c professional qualifi cations for each of the required tasks. Operators must be suitably trained and therefore familiar with the tasks assigned to them and for which they are responsible.

  • Page 9: Ce Plate

    1 - 04 MIRAGE Line Compressors Instruction Manual CE plate Identifi cation of 4tek S.r.l. as the manufacturer of the equipment machine in compliance with the statutory legislation by means of the following deeds: Instruction Manual CE marking (CE plate)
  • Page 10 The items supplied are in compliace with the order specifi cations. No damage has occurred in transit or due to other causes. If you fi nd any damage or missing parts, inform the shipping agent or 4tek S.r.l. immediately, providing full details of the problem. 4tek S.r.l.

  • Page 11: Description Of The Compressor And Its Component Parts

    MIRAGE Line Compressors Instruction Manual 2 - 01 Description of the compressor and its component parts The equipment is an oil-less compressor designed to supply compressed air for dental and/or medical applications. Exploiting the rotation of the crankshaft, the pistons draw in air from the place where the compressor is installed via the carter, pressurise it, and transfer it to the air receiver for storage.
  • Page 12 MIRAGE Line Compressors Instruction Manual 2 - 02 Mechanical pressure switch [230 V versions] (Fig. 1) Mechanical pressure switch [MDR3 - 400V three-phase versions] (Fig. 2) Safety valve (Fig. 3) Non-return valve [For compressors with dryer] (Fig. 4) Dryer [Only if model is identifi ed with letter “E”] (Fig.
  • Page 13 MIRAGE Line Compressors Instruction Manual 2 - 03 Intended use The products are designed to supply compressed air to dental surgeries and orthodontic laboratories; they are normally installed in a plant room or anyway an area separated from the operating area.
  • Page 14 2 - 04 MIRAGE Line Compressors Instruction Manual Noise level values A-weighted equivalent sound pressure below 80 dB (A) C-weighted maximum instantaneous sound pressure < 130 dB K correction factor The stated noise values are emission levels and are not necessarily safe operating levels.

  • Page 15: Safety

    3 - 01 MIRAGE Line Compressors Instruction Manual Safety CAUTION Do not use the compressor if the power cable or plug are damaged. If the compressor is not working correctly, if it has suff ered impact, is damaged, or has come into contact with water or other liquids: contact technical service to have it checked over and/or repaired.
  • Page 16 3 - 02 MIRAGE Line Compressors Instruction Manual Warning Decals The compressor bears safety and warning labels with the following information. The symbol codes refer to UNI CEI EN ISO 15223-1 and ISO 7010. Triangular shape with black images on yellow background and Danger black border.
  • Page 17 3 - 03 MIRAGE Line Compressors Instruction Manual Residual risk of burns There is a residual risk of burns associated with contact with the zones shown in Figure 1. In case of checks carried out on the compressor and/or maintenance operations, it is MANDATORY to wear protective gloves.

  • Page 18: Installation

    4 - 01 MIRAGE Line Compressors Instruction Manual Installation Handling The entire area in which the compressor is handled, including the transport vehicle parking area and the area designated for installation of the compressor, must be specifi ed and inspected beforehand in order to allow the identifi...

  • Page 19: Electrical Connection

    4 - 02 MIRAGE Line Compressors Instruction Manual The compressor should be installed in a clean environment. We recommend creating the compressed air circuit with a classic “ring” type circuit using Rilsan Pa12 tubing (or an equivalent type of plastic compressed air tubing);...

  • Page 20: Compressed Air Connection

    4 - 03 MIRAGE Line Compressors Instruction Manual Compressed air connection Connect the compressor to the compressed air circuit with min Ø 6 x 8 Rilsan tubing. Pay the utmost attention to the tubing route because condensate may form over long distances due to possible temperature diff...

  • Page 21: Operation

    5 - 01 MIRAGE Line Compressors Instruction Manual Operation Basic operating rules Once the equipment has been installed, follow the prescriptions set down in the previous pages and plug in the power cable, making sure the air receiver is empty by opening the drain valve (Fig.
  • Page 22 5 - 02 MIRAGE Line Compressors Instruction Manual Now start the compressor by turning (depending on the model, see page 2-02 - Fig 1 - 2) the switch on the pressure switch (Fig. 1), except for the TOP model, on which the switch is located on the front panel (Fig.
  • Page 23 5 - 03 MIRAGE Line Compressors Instruction Manual IMPORTANT Compressor operation is regulated by pressure in the system: when the pressure falls below around 6 bar the compressor will start automatically, shutting down automatically when the pressure reaches 8.5 bar.

  • Page 24: Automatic Thermal Protector - Reset Button

    5 - 04 MIRAGE Line Compressors Instruction Manual Automatic thermal protector - Reset button The compressors are equipped with an automatic thermal protector inside each motor (Fig. 1). If the thermal protector trips, the compressor will stop and remain stopped until the motor internal temperature returns to normal.

  • Page 25: Maintenance

    6 - 01 MIRAGE Line Compressors Instruction Manual Maintenance Safety precautions Introduction The compressor maintenance technician must be properly trained and have a detailed knowledge of the applicable safety regulations. Qualifi cation of personnel entrusted with maintenance The composition and qualifi cations of the staff teams indicated in the maintenance plan are as prescribed by 4tek S.r.l.
  • Page 26 6 - 02 MIRAGE Line Compressors Instruction Manual If major repair work must be carried out always consult 4tek S.r.l. The voltages present on the machine can kill on contact. Always use the utmost caution and comply strictly with statutory safety regulations.

  • Page 27: Routine Maintenance

    Compressors without dryer Drain off condensate at least once a week by opening the drain valve on the receiver (Fig. 1 for SMALL MIRAGE, MIRAGE and MOMIR Models) - (Fig. 2 for ECOSIL Models) - (Fig. 3 for TOP Models).

  • Page 28: Major Servicing

    6 - 04 MIRAGE Line Compressors Instruction Manual Major servicing The check must carried out periodically, at a frequency that depends on the dental surgery's workload. For a dental surgery working eight hours/day fi ve days/week if the compressor is monitored also by the dental surgery routine maintenance person, it is suffi...
  • Page 29 6 - 05 MIRAGE Line Compressors Instruction Manual If the unit is fi tted with a HEPA14 fi lter (Fig. 1), change it in accordance with the prescriptions of the fi lter User Manual. For compressors equipped with a dryer, it is essential to service the dryer: Once every 2 years turn the drying column upside down.

  • Page 30: Troubleshooting

    6 - 06 MIRAGE Line Compressors Instruction Manual Troubleshooting Problem Cause Solution Compressor does not • Mains power loss. • Check the dental surgery or start. • Overvoltage or laboratory circuit breaker. undervoltage. • Measure mains voltage and • Pressure switch has not call the electrician if necessary.
  • Page 31 6 - 07 MIRAGE Line Compressors Instruction Manual Problem Cause Solution Compressor switches Air leak in system tubing. Find and repair the leak. on periodically even though the system is not consuming any air. Loud metallic Damaged cylinder head. Disconnect power and contact hammering noise.

  • Page 32: Disposal

    7 - 01 MIRAGE Line Compressors Instruction Manual Disposal IMPORTANT Plastic and metal components can be recycled. A crossed-out wheelie bin symbol displayed on the equipment means the product must be disposed of separately from other waste at the end of its useful life.

  • Page 33: Warranty

    36 months from the date of issue of the 4TEK invoice. To validate the warranty, the Customer must (within 30 days from the date on which the defect is noted) inform 4TEK S.r.l., in writing by sending an email to one of the following addresses: stefano@4-tek.it riccardo@4-tek.it...

  • Page 34: Exploded Views And Spare Parts Tables

    9 - 01 MIRAGE Line Compressors Instruction Manual Exploded views and spare parts tables This manual is the property of . No part of it may be reproduced in any form.
  • Page 35 9 - 02 MIRAGE Line Compressors Instruction Manual This manual is the property of . No part of it may be reproduced in any form.

  • Page 36: How To Order Replacement Parts

    9 - 03 MIRAGE Line Compressors Instruction Manual How to order replacement parts Use the following procedure to order replacement parts: Find the required part and its number on the drawings on Page 9-02. Check the code, description and quantity against the part number in the table on page 9-03.
  • Page 37 4tek S.r.l. Viale dell’Industria 66 - 20037 Paderno Dugnano (MI) ITALY Tel. +39 02 91082211 - Internet: www.4-tek.it...

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