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Summary of Contents for AG-BAG MB7010 HyPac
- Page 1 ® NTERNATIONAL MB7010 HyPac A900015 ® Ag-Bag International, Ltd. Section 0 MB7010 HyPac November 2003...
- Page 2 When in a particular section simply click on the blue page numbers to jump to that page. The Table of Contents and Index both have these high lighted numbers Section 0: This section contains information general in nature, Ag-Bag ®...
- Page 3 A careful operator is the best insurance against an accident. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 1 MB7010 HyPac November 2003...
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Page 4: Table Of Contents
WARNING LABELS ..........................12 CAUTION LABELS ..........................14 NOTICE LABELS ..........................15 OTHER LABELS ..........................17 INFORMATION SIGNS ........................19 INDEX ..............................22 STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 1 MB7010 HyPac November 2003... -
Page 5: Signal Words
If you have questions not answered in this manual, or require additional copies, or the manual is damaged, please contact your Ag-Bag ® Dealer or Ag-Bag ® International Ltd., 2320 S.E. Ag-Bag Lane, Warrenton, OR, 97146. (Telephone) 800-334-7432. (FAX) 503-861-1648. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. -
Page 6: Equipment Safety Guidelines
Add extra lights when transporting at night or during periods of limited visibility. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 1 MB7010 HyPac November 2003... -
Page 7: Safety Sign Care
Replace safety signs that are missing or have become illegible Replaced parts that displayed a safety sign should also display the current sign. • • Safety signs are available from your authorized Ag-Bag ® Dealer or Ag-Bag Interna- tional, Ltd. -
Page 8: Before Operation
Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized Ag-Bag ® Dealer or Ag-Bag International, Ltd. BEFORE OPERATION: • Carefully study and understand this manual. -
Page 9: During Operation
Do not walk or work under raised components or attachments unless securely posi- tioned and blocked. • Keep all bystanders, pets and livestock clear of the work area. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 1 MB7010 HyPac November 2003... -
Page 10: Following Operation
Use approved accessory lighting, flags, and necessary warning devices to protect operators of other vehicles on the highway during daylight and nighttime trans- ® port. Various safety light and devices are available from you Ag-Bag Dealer. STOP MACHINE AND TURN OFF ENGINE TO ADJUST... -
Page 11: Performing Maintenance
• Use extreme caution when making adjustments. • Follow the torque chart in this manual when tightening bolts and nuts. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 1 MB7010 HyPac November 2003... - Page 12 International will not claim responsibility for use of unapproved parts and/or accessories and other damages as a result of their use. • If equipment has been altered in any way from original design, Ag-Bag International, Ltd. does not accept any liability for injury or warranty. •...
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Page 13: Danger Labels
® ® Bagger at anytime. Children should not be allowed near the Ag-Bagger when it is in operation. To replace this decal reorder part number 1530015 from your Ag-Bag ® Dealer. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. -
Page 14: Warning Labels
. Make sure that anyone who will operate or work around the Ag-Bagger has read and understands the information that is provided in this Operator’s Manual. To replace this ® decal reorder part number 1530069 from your Ag-Bag Dealer. STOP MACHINE AND TURN OFF ENGINE TO ADJUST... - Page 15 The oil/fluid can cause serious illness. Always shut down the tractor and relieve all stored pres- sure on the hoses before servicing. Never run your hand over a hydraulic hose you suspect has a leak. ® To replace this decal reorder part number 1530127 from your Ag-Bag Dealer. KEEP SHIELDS IN PLACE.
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Page 16: Caution Labels
PTO shield make sure the tractor power is off. It is important to maintain the PTO shaft on a regular basis, see the Service and Maintenance portion of the Operator’s Manual for instructions. To replace ® this decal reorder part number 1530059 from your Ag-Bag Dealer. AUTION ABELS ®... - Page 17 ® Bagger use the type grease recommended in the Service and Maintenance portion of the Operator’s ® Manual. To replace this decal reorder part number 1530096 from your Ag-Bag Dealer. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd.
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Page 18: Notice Labels
To replace TRACTOR T O ® this decal reorder part number 1530065 from your Ag-Bag Dealer. BE IN NEUTRAL AND BRAKES... -
Page 19: Other Labels
OIL CHAIN. The chain is behind a safety shield located on the left side of the front of the Ag-Bagger. Follow all safety procedures for removing the shield. To prevent excessive wear oil the chain twice per bag. To replace this decal reorder part number 1530054 from your Ag-Bag ®... - Page 20 Mantenga las MANOS, PIES, Y ROPA FUERA DEL AREADE ADMISION. 9. Think SAFETY AND USE CAUTION in entire operation area. SEA PRECAVIDOY SEA CUIDADOSO en la area de operacion. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 1 MB7010 HyPac November 2003...
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Page 21: Information Signs
Do not allow anyone to ® ride on the Ag-Bagger or towing vehicle during transport. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 1 MB7010 HyPac November 2003... - Page 22 ® SERVICING THE AG-BAGGER - Do not attempt to perform service or maintenance to the Ag-Bag- ® or PTO shaft unless the tractor has been turned off and all moving parts have stopped. STOP MACHINE AND TURN OFF ENGINE TO ADJUST...
- Page 23 CABLES - Always wear protective gloves when handling cables for any reason. Serious inju- ries can occur. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 1 MB7010 HyPac November 2003...
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Page 24: Index
KEEP SHIELDS IN PLACE 13 ROTATING DRIVELINE 14 SKIN INJECTION HAZARD 13 Warning Labels 12 YOUR RESPONSIBILITY 12 NO SMOKING 21 STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 1 MB7010 HyPac November 2003... - Page 25 Ag-Bagger ® . Also the terms Front, Rear, Right-Side, and Left-Side are used else where in this manual for you convenience. ® AGGER ODEL MB7010 HyPac Ag-Bag International, Ltd. Section 2 MB7010 HyPac November 2003...
- Page 26 ACHINE VERVIEW Table of Contents FRONT VIEW ............................3 REAR VIEW ............................4 RIGHT SIDE VIEW ..........................5 LEFT SIDE VIEW ..........................6 INDEX..............................7 Ag-Bag International, Ltd. Section 2 MB7010 HyPac November 2003...
- Page 27 ONDITIONER AFETY IRROR 6. R & S ® 13. S 20. E OT OR TRIPPER OUND NGINE LEANER 7. B 14. F & H 21. B EATER OWER YDRAULIC ANKS RIVE Ag-Bag International, Ltd. Section 2 MB7010 HyPac November 2003...
- Page 28 NGINE OUNTING RAME OUND OT OR TRIPPER 17. O ’ 5. A 11. R PERATOR LATFORM NCHOR UPPORT ADIATOR CREEN 12. E 18. A 6. A NGINE XHAUST CCESS ADDER NCHOR Ag-Bag International, Ltd. Section 2 MB7010 HyPac November 2003...
- Page 29 NGINE LEANER 6. B 10. E 2. H RIVE NGINE XHAUST YDRAULIC 7. A 3. F 11. B HAMBER ABLE 8. S 12. R 4. F AFETY IRROR ADIATOR CREEN ABLE Ag-Bag International, Ltd. Section 2 MB7010 HyPac November 2003...
- Page 30 9. 10’ T ABLE HEEL YDRAULIC UNNEL ® 10. S 2. F 6. A OUND ABLE ONDITIONER 3. F 7. A ABLE CCESS ADDER 4. 385/65R 19.5 T 8. O ’ PERATOR LATFORM Ag-Bag International, Ltd. Section 2 MB7010 HyPac November 2003...
- Page 31 Feed Table Wheel 3, 5, 6 Feed Table Wing 3, 5, 6 Front View 3 Fuel & Hydraulic Tanks 3 Hydraulic Lift Jack 5, 6 Inoculant Applicator Mount 3 Left Side View 6 Ag-Bag International, Ltd. Section 2 MB7010 HyPac November 2003...
- Page 32 EATURES AND ONTROLS ® AGGER ODEL MB7010 HyPac Section 3 Ag-Bag International, Ltd. MB7010 HyPac November 2003...
- Page 33 - Pressurized Interior w/air - Tinted Safety Glass filtration system - Climate controlled cab - Easy Access Entry Platform - Adjustable Operators Seat - Dual Speed Windshield Wiper - Standard Passenger Seat w/washer Ag-Bag International, Ltd. Section 3 MB7010 HyPac November 2003...
- Page 34 Sound-Gard Cab’s ® controls make operations easier. ® Standard on all Sound-Gard Cabs Cab Stereo System A stereo AM/FM receiver with Tape Player is installed in your Sound-Gard ® Cab. Standard Section 3 Ag-Bag International, Ltd. MB7010 HyPac November 2003...
- Page 35 9. Anchor Float 10. Anchor In/Out 11. Feed Table Lift/Lower 12. Tunnel Clean Out 13. Sprayer 14. Hyd Lift Jack Engine End 15. Hyd Lift Jack Cab End 16. Accessory Plug-In Ag-Bag International, Ltd. Section 3 MB7010 HyPac November 2003...
- Page 36 4. Wheel Drive - Engine End 10. Tunnel Clean Out Open Light 5. Wheel Drive - Cab End 11. Air Brake Gauge - Engine End 6. Steering - Cab End 12. Fuse Panel (not visible) Section 3 Ag-Bag International, Ltd. MB7010 HyPac November 2003...
- Page 37 11. Wiper Power 16. Open 5. Console Power 12. Open 17. Radio Memory / Dome 6. Right Pillar 13. Cab Power Outlet 18. Open 7. Road Lights 14. Open 19. Open 20. Open Ag-Bag International, Ltd. Section 3 MB7010 HyPac November 2003...
- Page 38 Optional Jumbo Inoculant Applicator ® Your Ag-Bagger may be equipped with an inoculant applicator. Pictured here is a jumbo applicator which is designed for dry inoculant. Optional. Section 3 Ag-Bag International, Ltd. MB7010 HyPac November 2003...
- Page 39 Standard Rotor Annealed and line bored the ro- tor has a 1 inch thick wall of the seamless constructed tube. Standard Ag-Bag International, Ltd. Section 3 MB7010 HyPac November 2003...
- Page 40 Tunnel Extension Pins For quick installation and re- moval the tunnel extensions are fitted with pins (a) that slip into receivers (b) on the tunnel, they are then pinned (c) into place. Standard Section 3 Ag-Bag International, Ltd. MB7010 HyPac November 2003...
- Page 41 Standard Motor Platform Adjustment Located at each corner of the engine platform these adjusting bolts are used to adjust the ten- sion of the belt drive. Standard Ag-Bag International, Ltd. Section 3 MB7010 HyPac November 2003...
- Page 42 Feed Table Belt The feed table belt is a multilay- ered vulcanized seamless belt. It is designed to maintain it’s track on the feed table for dura- bility and ease in servicing. Standard Section 3 Ag-Bag International, Ltd. MB7010 HyPac November 2003...
- Page 43 These devices are used to help in the bagging operation as warning and start and stop notifications. Standard Cab End Engine End Ag-Bag International, Ltd. Section 3 MB7010 HyPac November 2003...
- Page 44 Standard Hydraulic Bag Pan For ease of operation hydraulics are used to extend and retract the bag pan for ease of putting on bag. Bag Pan is shown partially open. Standard Section 3 Ag-Bag International, Ltd. MB7010 HyPac November 2003...
- Page 45 EATURES AND ONTROLS RA3500 Planetary Ag-Bag uses the RR3500 plan- etary for rugged durability. Standard Access Ladder Made of aluminum the operator’s access ladder easily slides un- der the operator’s cab when not in use, and makes for legal transport.
- Page 46 Standard Bag Boom and Pan Con- trols Located below the engine plat- form on the rear of the Ag-Bag- ® these controls are used to lift and lower the bag pan. Rotate, extend, lift and lower the bag boom.
- Page 47 Feed Table Wing Lock This locking device should be used anytime the feed table is raised into the up position, it will keep you from damaging the feed table wings. Standard Ag-Bag International, Ltd. Section 3 MB7010 HyPac November 2003...
- Page 48 Located to the left of the Hydrau- lic Pressure Gauges this indi- cated the total feet of cable that has been fed out while bagging. The indicator is in feet. Standard Section 3 Ag-Bag International, Ltd. MB7010 HyPac November 2003...
- Page 49 EATURES AND ONTROLS Air Conditioner Installed as an option the Red Dot air conditioner will keep you cool in the warmest of weather. Optional Ag-Bag International, Ltd. Section 3 MB7010 HyPac November 2003...
- Page 50 Feed Table Speed Control 5 Feed Table Wheel 12 S Cam Air Brake 9 Feed Table Wing 10 Signal Lights 4 Feed Table Wing Lock 16 Sound-Gard® Cab 2 Fuse Panel 5, 6 Section 3 Ag-Bag International, Ltd. MB7010 HyPac November 2003...
- Page 51 Remember Safety is First in operating this equipment. Your Ag- ® ® Dealer will assist you in the initial setup of you Ag-Bagger and provide you with assistance in obtaining the best results. ® AGGER ODEL MB7010 HyPac Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
- Page 52 TUNNEL EXTENSION - INSTALL ....................... 16 FEED TABLE PREPARATION ......................17 IDENTIFYING YOUR AG-BAG® BAG ....................18 WHAT SIZE AG-BAG® BAG CAN I USE? ..................18 INSTALLING THE AG-BAG® BAG ...................... 19 BAGGING PROCEDURE ........................24 TOWING THE AG-BAGGER ......................30 INDEX ..............................
- Page 53 Start Engine - Follow engine manufactures recommended procedures for starting the engine. _____ Check system hydraulic pressure _____ Check system air pressure _____ Check system brake system It is important that all safety procedures be followed while preforming these checks. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
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Page 54: Operator's Platform Positioning
Operator’s Platform - Bagging Position This illustration shows the Operator’s Platform pulled out into the bagging position. The access ladder has also been pulled out of the storage area. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... -
Page 55: Pintle Hitch
Complete the installation by in- serting the pins (3), removed from the brace storage area, into the holes provided making sure to use the hair pins to lock it into place. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... -
Page 56: Wheel Position
There is only one col- umn that locks and it should be locked any time you are towing. Steering control of the Ag-Bag- ® is done with the wheel on the Cab end of the bagger. -
Page 57: Arm Rest Controls
7. Idle Control Switch: Turn knob clockwise to increase idle and counter clockwise to de- crease. Use bottom knob to lock idle at desired speed. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... - Page 58 Tunnel Clean Out. The red warning light on the front con- sole will go off when the tun- nel clean out is completely closed. Never activate the ro- tor with the Tunnel Clean Out Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
- Page 59 LOWER the engine end to the ground. 16. Accessory Plug-In: A 12v power outlet is provided for use with cell phones, computers or any other device requiring this type of power. NEED NEW PICTURE Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
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Page 60: Center Console Controls
6. Steering - Cab End: Move the the handle to turn the wheel po- sition. Use the mirror to observe handle to turn the wheel position. Observe the wheel position out Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... - Page 61 Light: When lit this light indicates end operating pressure. that the tunnel clean out sweep is open. 12. Fuse Panel (not shown) Do not operated Rotor when this light is lit. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
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Page 62: Sight Gauge Locations
Hydraulic Tank Sight Gauge. The gauge measures in feet the amount of anchor cable that has been re- leased into the bag. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... - Page 63 The gauge indi- cates hydraulic tank level as well as temperature. See the Service and Maintenance section of this manual for specifications. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
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Page 64: Check For Hydraulic Leaks
Shut down the engine and tighten the fitting, after tightening is complete start engine and check fitting again. Remember do not use you hand of finger to check for air leaks. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... -
Page 65: Check System Pressure
100 - 120 psi as the correct operating pressure, and (2) a white needle which is the engine end air brake pressure indicator. YSTEM RESSURE Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... -
Page 66: Tunnel Extension - Install
NSTALL The tunnel extension is stored on the top of the tunnel. Use the following procedure to in- stall the tunnel on your Ag-Bag- ® . (This procedure is best accomplished by two people) a. Attach the bag boom hitch to the eye located on the cen- ter of the tunnel extension. -
Page 67: Feed Table Preparation
3. Loosen the load binder to un- lock the feed table wings. Open the wings by lifting outwards. 4. Secure the feed table wings with the locking hook. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... -
Page 68: Identifying Your Ag-Bag® Bag
ETUP AND PERATING ROCEDURES ® DENTIFYING Remember to use only Ag-Bag ® bags. They are designed to fit and function properly. They are iden- tified by the TRI-DURA ® name on the box. The box end contains the follow- ing information: 1. -
Page 69: Installing The Ag-Bag® Bag
Locking Pin in unlocked posi- Locking Pin in locked position locking them into position. tion. Crush Hazard Exists Make sure area under feed table is clear before lowering the Feed Table. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... - Page 70 Using the bag boom raise the bag and then rotate the bag on the cradle until (10a) is located in between the 1 and 3 o’clock (10b) Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
- Page 71 Sweeping Tunnel Clean Out making sure the warning light on the Center Console is work- ing properly and that the Sweeping Tunnel Clean Out is completely closed. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
- Page 72 MB7010 but the procedures are the same. Possibility of bag dam- age. A minimum 3/4 inch gap must remain be- tween the tunnel and bag pan. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
- Page 73 Position the knot knee high. This illustration shows a bag in- stalled and ready for use. The double knot was used to seal the end of the bag. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
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Page 74: Bagging Procedure
Make sure the operator is aware of the location of any worker in the area. 2. Prior to starting the Ag-Bag- ® make a trip around the en- tire machine and make sure that all shields are in place and se- cured. - Page 75 These pressure readings will vary de- pending on the moisture in the product being bagged. It is very important that you continually monitor the pressure to make sure they remain in the range specified. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
- Page 76 See the Bagging and the Terrain Section. (Section 5) 6. Install Vent Valves. Place the vent valve 10-ft from the end of the bag and approximately 3/4 up the height of the bag. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
- Page 77 2. Fold the wings flat onto the Feed Table then lock the wings together with the load binder. 3. Lift the Feed Table (See page 8 switch #11) 4. Lock Feed Table in the upright position. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
- Page 78 3. Using the bag boom lift the tun- nel extension and set it on top of the tunnel. 4. Insert pin into transport re- ceiver. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
- Page 79 2. Remove the hitch stabilizer from its storage position. 3. Place hitch stabilizer into the receiver on the hitch and insert pins to lock into position. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003...
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Page 80: Towing The Ag-Bagger
The connector is located above the pintle hitch stabilizer. 7. It is your responsibility to know follow all state and local laws dealing with the movement of agricul- tural equipment on highways. Ag-Bag International, Ltd. Section 4 MB7010 HyPac November 2003... -
Page 81: Index
Signal Lights Switch 7 Hydraulic Tank Sight Gauge 13 Air Brake Control - Cab End 10 Size Ag-Bag® Bag Can I Use? 18 Air Brake Control - Engine End 10 Sprayer Switch 9 Air Brake Gauge - Cab End 10... - Page 82 It is important you familiarize yourself with the information contained here as well as the information presented in the at- tached Appendixes. ® AGGER ODEL MB7010 HyPac Ag-Bag International, Ltd. Section 5 MB7010 HyPac November 2003...
- Page 83 BAGGING SURFACE ........................... 4 BAD WEATHER BAGS ........................4 PROTECT AGAINST THE WIND ......................4 FILLING THE BAG ..........................5 CONTROLLING BAG STRETCH ......................5 PRODUCT MOISTURE ........................6 INDEX..............................7 Ag-Bag International, Ltd. Section 5 MB7010 HyPac November 2003...
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Page 84: Bag Guarantee
“Tri-Dura ® ” silage bags to be free of defects in workmanship and materials. If a properly packed bag should fail from a defect during normal useful life, Ag-Bag ® will replace the bag without charge. If the feed in the damaged bag requires rebagging Ag-Bag ®... -
Page 85: Bagging Surface
Do no use abrasive materials or forage products, rodents may cause product like this type of cover loss. Secure both ends of the bag after sealing. Protect your investment. Ag-Bag International, Ltd. Section 5 MB7010 HyPac November 2003... -
Page 86: Filling The Bag
5-1/2 stretch limit. of Ag-Bag ® bags. ONTROLLING TRETCH The bag is overfilled when – the 5” vertical bar located between Ag-Bag ® logos on the bag is stretched to over 5-1/2” (See Diagrams 1a and 1b) (Diagram 1b) (Diagram 1a) It is important to remember to keep the bag stretch mark between the 5 and 5-1/2 inches shown above. -
Page 87: Product Moisture
Slowly release brake pressure until the bag is within the recommended shape. Let the product wilt longer if liquid does not dissipate. Wet product does not rise very high in the bag. The result is a wide bag. Ag-Bag International, Ltd. Section 5 MB7010 HyPac November 2003... -
Page 88: Index
Wet Product 6 Product Moisture 6. See also Moisture Protect Against the Wind 4. See also Weather Weather Bad Weather Bags 4 Protect Against the Wind 4 Wet Product 6. See also Moisture Ag-Bag International, Ltd. Section 5 MB7010 HyPac November 2003... - Page 89 This section is not intended to address all the problems that might arise during bagging. It is intended to review some of the common problems that might arise during the bagging op- eration. If problems arise that are not covered here please contact you Ag-Bag ®...
- Page 90 T PULL FEED to reduce weight. TO ROTOR 2. Chain Binding 2. Check for binding and realign sprockets 3. Clean belt roller of build up 3. Too much buildup on belt roll- ers. Ag-Bag International, Ltd. Section 6 MB7010 HyPac November 2003...
- Page 91 1. High speed RPM is out of ad- 1. Adjust high speed to operate ABLE OVING justment. Automatic Feed Table Control ORWARD (AFC). The high speed RPM VERSE needs to be above 2200 or be- low 1100. Ag-Bag International, Ltd. Section 6 MB7010 HyPac November 2003...
- Page 92 1. Fuse blown 1. Check/Changes fuse #5 in ENTER ONSOLE WITCHES fuse block ORKING 1. Fuse blown ’ 1. Check/Change fuses XTERIOR IGHTS #4 Boom Light #7 Road Lights #9 Field Lights Ag-Bag International, Ltd. Section 6 MB7010 HyPac November 2003...
- Page 93 Ag-Bag ® Dealer. By following these instructions the life of your investment will be lengthened. ® AGGER ODEL MB7010 HyPac STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003...
- Page 94 BELT DRIVE ADJUSTMENT ......................14 BEATER BAR CHAIN TENSION ......................15 AIR BRAKES ADJUSTING........................15 TINE CAP REPLACEMENT ....................... 16 INDEX ..............................17 STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003...
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Page 95: Machine Specifications
Unloading Truck Width . 9’9.5” Feed Table Length ..9’8” Rotor Packing Length ..8’5” Tunnel .......10’ Bag Length .... Up to 300’ STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... -
Page 96: Lubricant Specifications
20 - 40 SAE 20 40 - 100 SAE 30 100 - 120 SAE 40 120 - 140 SAE 50 STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... -
Page 97: Tire Specifications
Pressure Cold: 110 lbs Torque: 270 ft lbs Grease Gun Decal This decal is placed at most lube fittings showing their location. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... -
Page 98: Electrical Fuse Box Specifications
9. 25amp - Field Lamps 10. Open 11. 25amp - Wiper Power 12. Open 13. 25amp - Cab Power Outlet 14. Open STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... -
Page 99: General Maintenance Schedule
Replace Return Filter After 2 Weeks Then Every 3 Months Operator Platform Ladder Annually See Chart Deck Annually See Chart STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... -
Page 100: Install The Anchor
The anchors should be in this position prior ® to installing the Ag-Bag bag. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... -
Page 101: Anchor Cable Adjustment & Installation
Through the hole in the plate e. Under the pulley. Serious injury may occur. Always wear protective gloves while han- dling wire rope cables STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... - Page 102 11. Using the Anchor In/Out switch on the arm rest console retract the anchor. The anchors should be tight in the sockets. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003...
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Page 103: Feed Table Adjustment
2. Head Roller Adjustment - Dealer Only 3. Grease Points 4. Belt Adjuster Points 5 Feed Table Wheel Bearings 6. Tail Roller 7. Feed Table Motor STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... - Page 104 2. Head Roller Adjustment Lock Only trained Dealer should make this adjust- ment. Head Roller should never need ad- justing. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003...
- Page 105 When you have finished adjusting chain tighten the adjustment lock nut (3) and then the four mounting plate bolts (5). STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003...
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Page 106: Belt Drive Adjustment
A large wrench is ® supplied with your Ag-Bagger of pressure are applied at the middle of the span. doing this adjustment. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... -
Page 107: Beater Bar Chain Tension
(4) moves up Rolling Hazard 4. Brake Rod. and down about 1/4”. Block all wheels prior to re- leasing brake pressure. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... -
Page 108: Tine Cap Replacement
(2). F. Check the ends of the spring pins to make sure they are flush with the tine. STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003... - Page 109 General Maintenance Schedule 7 Grease Gun Decal 5 Install The Anchor 8 Lubricant Specifications 4 Rotor Drive Belt Adjustment 14 STOP MACHINE AND TURN OFF ENGINE TO ADJUST LUBRICATE OR SERVICE Ag-Bag International, Ltd. Section 7 MB7010 HyPac November 2003...
- Page 110 Appendix C discusses the bagging operation in greater detail than other sections of this manual. It is recommended that you review this section prior to starting to bag. ® AGGER ODEL MB7010 HyPac Ag-Bag International, Ltd. Appendix C MB7010 HyPac November 2003...
- Page 111 5. SEALING AND VENTING – VERY IMPORTANT!! ................4 6. PROTECTION FROM WIND DAMAGE ..................4 7. AG-BAG® BAG MANAGEMENT AND INSPECTION ..............4 8. NORMAL USAGE LIFE OF AG-BAG® BAGS ................. 4 BAG INFORMATION ..........................5 INDEX..............................6 Ag-Bag International, Ltd.
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Page 112: Bagging Instructions
The Bag logo should be placed on the machine so the logo is between 12 and 3 o’clock. (See Diagram 1) (Diagram 1) ® The bag is overfilled when – the 5” vertical bar located between Ag-Bag logos on the bag is stretched to over 5-1/2” (See Diagrams 2a and 2b) (Diagram 2b) (Diagram 2a) Ag-Bag International, Ltd. -
Page 113: Bagging Pressure
(See Appendix B) 6. PROTECTION FROM WIND DAMAGE Wind damage can be caused by wind whipping the loose ends of the Ag-Bag ® Bag. To prevent damage, the loose bag end needs to be secured with MasterSeal or by placing tires or other soft material on the end of the bag. -
Page 114: Bag Information
High moisture shelled corn totals are figured from bagging with a regular Ag-Bag machine. If using an Ag-Bag Grain Bagger, totals will be approximately 20% less, due to density. Also, when using the MasterSeal sealing strip you can get approximately 2-4 more loads in the bag, depending on the size of your bag. -
Page 115: Index
INSPECTION 4 INSTALLATION 3 LOCATION 3 MANAGEMENT 4 PRESSURE 4 PROTECTION FROM WIND 4 SEALING 4 SUGGESTED FEED OUT RATES USAGE LIFE 4 VENTING 4 VOIDING 3 WARRANTY 3 WIND 4 Ag-Bag International, Ltd. Appendix C MB7010 HyPac November 2003... - Page 116 The 3M’s of Silage ANAGEMENT ATURITY Moisture...
- Page 117 SUGGESTED DAILY FEED OUT RATES ..................10 CUT CROP AT THE PROPER STAGE OF MATURITY..............11 3M #3 – MOISTURE ........................... 13 DAIRY TERMS TO KNOW ......................... 15 DAIRY TERMS TO KNOW ......................... 17 INDEX ..............................18 Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003...
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Page 118: S Of Ag-Bag Silage
1. Respiration – When a forage plant is harvested and placed in an Ag-Bag ® bag it is alive and The quality of silage is largely determined by three therefore, respiring actively. - Page 119 Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003...
- Page 120 The most important thing to (The use of a bacterial inoculant will speed this ® look for is a bacteria that is viable (alive). Ag-Bag up). Once the pH is reduced to about 4.0 the Plus! silage inoculant contains the most...
- Page 121 ½" cut to keep oversize to a minimum. ® Unless using a kernel processor. See As soon as you are done filling the Ag-Bag manufacturer’s recommendations. and have moved the bagger, seal the bag immediately so the anaerobic bacteria can begin ®...
- Page 122 In order for the gases to escape under controlled conditions, venting is a very important ® step in bagging. For that purpose, Ag-Bag Slide the lid open enough to allow the gases to recommends and sells reusable vent valves escape.
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Page 123: 3M #2 - Maturity
It’s then ready to feed to your animals after the 21-dayfermentation cycle. If Ag-Bag Plus is used, the grain will be ready Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003... - Page 124 For Large Operations Lift the plastic edges and shake product back to the center of the bag. Cut the Ag-Bag bag open down the top center of the bag and lay it out flat on the ground. Prevent the plastic from hanging up in the loader bucket, drive the front wheels onto the plastic.
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Page 125: Suggested Daily Feed Out Rates
Summer Rates - May - September Bag Size Feet/Day Tons/Day 2-1/4' 2-3/4 2-1/2' 2-3/4' 6-1/2 Bag Capacity Per Running Foot Bag Size Tons 1-1/4 1-1/2 1-3/4 2-1/4 SUGGESTED DAILY FEED OUT RATES Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003... -
Page 126: Cut Crop At The Proper Stage Of Maturity
63.0 Late Flower 51.3 Notice when cut at the right stage of maturity, the TDN values are all above 60-70% in feed value. CUT CROP AT THE PROPER STAGE OF MATURITY Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003... - Page 127 Lbs. Daily Early Bud 66.8 23.0 42.5 65.0 21.6 39.2 63.1 20.2 34.0 61.3 18.8 31.4 10.9 59.4 17.4 26.5 13.5 57.5 16.0 23.4 15.7 Full Bloom 55.8 14.7 19.5 18.2 Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003...
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Page 128: 3M #3 - Moisture
Test. To do this, grab a handful of chopped material and form a ball. Squeeze the material hard for 30 seconds. If you squeeze water out of the feed, it is above 75% moisture. If no water comes out when Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003... - Page 129 3M’ S OF ILAGE AG TO Insist on using genuine Ag-Bag ® bags for the best ® Ag-Bag ’s bag is engineered to be the most feed quality results. scientifically prepared to deal with all the elements. It is critical to maintain an...
- Page 130 It is made available to ruminants through the action of cellulolytic bacteria Fiber: The cellulose portion of roughages (forages) in the rumen. that is low in TDN and hard to digest by monogastric animals. Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003...
- Page 131 100, the difference is NFE. (lactic and acetic acids) that retards spoilage. Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003...
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Page 132: Dairy Terms To Know
Unsaturated fat: A fat having one or more double bonds, not completely hydrogenated. Urea: A nonprotein organic nitrogenous compound. It is made synthetically by combining ammonia and carbon dioxide. Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003... -
Page 133: Index
Crude protein (CP) 15 Moisture and Quality 13 Dairy Terms to Know 15, 16, 17 moisture testers 13 Degradable intake protein (DIP) 15 Moisture Testing 13 Direct Cut 13 Dry matter (DM) 15 Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003... - Page 134 Seeds 3 Silage 3, 16 silage 3, 4 Snapped Earlage 8 Soil 3 streptococcus faecium 5 total digestive nutrients (TDN) 8 Total mixed ration (TMR) 17 Unsaturated fat 17 Urea 17 Ag-Bag International, Ltd. Appendix B MB7010 HyPac November 2003...
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