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SCM Superset 23 Manual

Throughfeed planer moulder
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SUPERSET 23/23E
SUPERSET 23/23E
SUPERSET 23/23E
SUPERSET 23/23E
SUPERSET 23/23E
SUPERSET 23 PLUS
SUPERSET 23 PLUS
SUPERSET 23 PLUS
SUPERSET 23 PLUS
SUPERSET 23 PLUS
THROUGHFEED PLANER MOULDER
THROUGHFEED PLANER MOULDER
THROUGHFEED PLANER MOULDER
THROUGHFEED PLANER MOULDER
THROUGHFEED PLANER MOULDER
FONCTIONNEMENT ET ENTRETIEN
BETRIEBS- UND WARTUNGSANLEITUNG
05/95
SCORNICIATRICE A
SCORNICIA
SCORNICIA
SCORNICIA
SCORNICIA
MOULURIERE A
MOULURIERE A
MOULURIERE A
MOULURIERE A
MOULURIERE AUT
PR
PROFILFRÄSA
PR
OFILFRÄSA
OFILFRÄSAUT
OFILFRÄSA
PR
PR
OFILFRÄSA
MOLDURERA A
MOLDURERA AUT
MOLDURERA A
MOLDURERA A
MOLDURERA A
USO E MANUTENZIONE
OPERATION AND MAINTENANCE
USO Y MANTENIMIENTO
TRICE AUT
TRICE A
TRICE A
UT
UT
UTOMA
OMA
OMATICA
OMA
TRICE A
UT
OMA
UT
UT
OMA
OMA
UT
UTOMA
OMA
OMATIQ
UTOMA
UT
UT
OMA
OMA
OMAT T T T T
UT
OMA
UT
UTOMA
UT
OMATICA
OMA
OMA
UT
OMA
ENGLISH
ENGLISH
ENGLISH
ENGLISH
ENGLISH
TICA
TICA
TICA
TICA
TIQ
TIQ
UE
UE
TIQ
TIQUE
UE
UE
TICA
TICA
TICA
TICA
0000502421A

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Summary of Contents for SCM Superset 23

  • Page 1 SUPERSET 23/23E SUPERSET 23/23E SUPERSET 23/23E SUPERSET 23/23E SUPERSET 23/23E SUPERSET 23 PLUS SUPERSET 23 PLUS SUPERSET 23 PLUS SUPERSET 23 PLUS SUPERSET 23 PLUS SCORNICIA SCORNICIATRICE A SCORNICIA TRICE A TRICE AUT TRICE A UTOMA OMATICA TICA TICA TICA...
  • Page 3 GENERAL INFORMATION SCM shall not be responsible for damage ensuing from machine use different to that described in this manual or incorrect maintenance. For any requirements or advice on how to use the machine, contact your local dealer: With regard to EC certification, the machine is in conformity with...

  • Page 4: Table Of Contents

    SELF-BRAKING MOTOR ......................3.10 MODE SELECTOR SWITCH OPERATION ................3.10 HEADS ......................SECTION 4 TOOL ADJUSTMENT AND SPINDLE CLAMPING ..............4.2 HEADS............................4.8 FEMED ASSEMBLY ......................... 4.20 INFEED TABLE AND FENCE....................4.24 FENCES ............................4.24 PRESSERS ..........................4.32 SUPERSET 23/23E/PLUS ad-gb1.pm5...
  • Page 5 20-10 REMOVAL-STORAGE-DISMANTLING ................20.19 20-11 EMERGENCY SITUATIONS ....................20.19 20-12 TROUBLESHOOTING ......................20.20 APPENDIX ...................... SECTION A SUPERSET 23 LAYOUT 1 ........................A2 SUPERSET 23 LAYOUT 2 ........................A3 SUPERSET 23 LAYOUT 5 ........................A4 SUPERSET 23 LAYOUT 6 ........................A5 SUPERSET 23 LAYOUT 13 ........................

  • Page 6: General Information

    Never perform repairs or maintenance work not indicated in this manual. All operations requiring dismantling of parts should be done by authorized engineers. In the event of machine parts having to be replaced, only ever use SCM original spares, having identical features to those which have to be replaced.

  • Page 7: Machine Identification

    The machine can operate in the following environmental conditions: Humidity: 90 % max. Temperature: +1°C min. +40°C max. Altitude: 1000 m a.s.l. max. (above this altitude, consult the manufacturer) The machine can only operate in closed environments. This machine cannot work in explosive environments. SUPERSET 23/23E/PLUS...

  • Page 8: Machine Use With Reference To The Operator

    It is also most important to obtain two padlocks to lock the main power switch and the main pneumatic system valve. The qualified and authorized operator is responsible for these padlocks and should keep the keys. SUPERSET 23/23E/PLUS ad-gb1.pm5...

  • Page 9: Safety Hints

    8- All machine faults, including those to guards or tools, must be reported as soon as these are discovered and the necessary remedial measures must be taken. 9- Procedures must be followed for safe cleaning, maintenance, regular removal of shavings and dust to prevent fire risks. SUPERSET 23/23E/PLUS...
  • Page 10 TOOLS 18- Only prEN847-1 approved tools must be used 19- The instructions of the manufacturer or SCM concerning use, settings and repair of toolsmust be carefully followed. 20- The speed limit indicated on the tool must be observed.

  • Page 11: Technical Features

    GENERAL INFORMATION 1-7 TECHNICAL FEATURES SUPERSET 23 SUPERSET 23E SUPERSET 23 PLUS Minimum work height (finished section) 6 mm 10 mm 6 mm Maximum work width (finished section) 230 mm 230 mm Minimum work width (finished section) 23/15*mm 23/15*mm Max. work height (finished section)
  • Page 12 GENERAL INFORMATION SUPERSET 23/23E OPTIONALS LAYOUT 1-2 LAYOUT 5-6 INCREASED POWER FOR: Right/left vertical 15 HP 15 HP Upper horizontal 10 HP 10 HP INCREASED POWER FOR: 1st lower horizontal (planer) 7,5 HP 7,5 HP Right/left vertical 15 HP 15 HP...
  • Page 13 – Left vertical spindle automatic setting device (TTL) for quick sequence machining of pieces of different width – Micrometric horizontal and vertical setting of work height and width (for SUPERSET 23) – Micrometric vertical setting of work height ( for SUPERSET 23) –...
  • Page 14 – 2 blade heads dia. 140x250x40 mm in light alloy for horizontal spindles (for maximum working width 240 mm) (8500 RPM) SUPERSET 23 PLUS OPTIONALS INCREASED POWER FOR: – 1st lower horizontal (planer) ....................7,5 - 10 - 15 HP –...
  • Page 15 – Universal spindle hood setup for recovery of glazing bead on left side – Static inverter on universal spindle (rotation speed varies continually from 1000 to 6000 rpm, power rating 2-7.5 HP) (layout 14-16-18) – Glazing bead separation kit on right side 1.13 SUPERSET 23/23E/PLUS...
  • Page 16 – 2 blade heads dia. 140x125x40 mm in light alloy and interchangeable reversible blades with centrifugal chucking for vertical spindles max. 6000 RPM – 2 blade heads dia. 140x250x40 mm in light alloy for horizontal spindles (for maximum working width of 240 mm) (8500 RPM) 1.14 SUPERSET 23/23E/PLUS ad-gb1.pm5...
  • Page 17 GENERAL INFORMATION LAYOUTS Legend: Lower horizontal unit Upper horizontal unit Presetting of supplementary lower horizontal unit Right vertical unit Left vertical unit Universal unit SUPERSET 23/23E LAYOUTS LAYOUT 1 LAYOUT 2 LAYOUT 5 1.15 SUPERSET 23/23E/PLUS...
  • Page 18 GENERAL INFORMATION LAYOUT 6 SUPERSET 23 PLUS LAYOUTS LAYOUT 13 LAYOUT 14 LAYOUT 15 LAYOUT 16 LAYOUT 17 LAYOUT 18 1.16 SUPERSET 23/23E/PLUS ad-gb1.pm5...

  • Page 19: Noise Levels

    GENERAL INFORMATION 1-8 NOISE LEVELS Planer moulder type: Superset 23/23S In accordance with test report: CSR no. 93115 Operating conditions: Planing Reference standards: ISO/DIS 7960 Attached document H In operation Empty without dust extraction Monitored sound level 94.5 [2.8] 103.6 [22.9]...

  • Page 20: Overall Dimensions

    GENERAL INFORMATION 1-9 OVERALL DIMENSIONS (FIG. 1.3) 125.006 Ec.0 3500 mm (layouts 1-2-5-6 SUPERSET 23/23E) 4600 mm (layouts 13-14-15-16 SUPERSET 23 PLUS) 5200 mm (layouts 17-18 SUPERSET 23 PLUS) 1.10. WORK POSITIONS AND AREAS (FIG. 1.4) Legend: A - Control position.

  • Page 21: Installation

    2-1 MACHINE UNLOADING ....................... 2.2 2-2 POSITIONING ..........................2.2 2-3 LEVELLING............................ 2.2 2-4 POWER CONNECTIONS AND EARTHING ................2.4 2-5 DUST EXTRACTION SYSTEM CONNECTION ................2.6 2-6 PNEUMATIC CONNECTIONS ...................... 2.8 2-7 SAFETY DEVICES FITTED ......................2.10 SUPERSET 23/23E/PLUS ad-i2.pm5 P1...

  • Page 22: Machine Unloading

    To level crossways, place the spirit level near the first spindle and move it 300 mm at a time. The infeed table must be perfectly aligned to the fixed machine worktable. Any maladjustment between the two tables should not exceed 0.1 mm lengthways and 0.05 mm crossways. SUPERSET 23/23E/PLUS ad-i2.pm5 P2...
  • Page 23 LIFTING DIAGRAM WITH CABLES / LIFTING DIAGRAM WITH CABLES SUPERSET WITH UNIVERSAL UNIT SUPERSET WITHOUT UNIVERSAL UNIT LIFTING DIAGRAM WITH FORK LIFT TRUCK OF SUPERSET WITH OR WITHOUT UNIVERSAL UNIT SUPERSET 23/23E/PLUS ad-i2.pm5 P3...

  • Page 24: Power Connections And Earthing

    NOTE: The accessories pack contains a supply of fuses. The type and gauge are indicated on the wiring diagram supplied with the machine. All documentation concerning wiring diagrams and certificates is situated inside the accessory case. SUPERSET 23/23E/PLUS ad-i2.pm5 P4...
  • Page 25 L2 L3 COM2-3 125.007 Ec.0 SUPERSET 23/23E/PLUS ad-i2.pm5 P5...

  • Page 26: Dust Extraction System Connection

    - proper maintenance of tools, the machine and the extraction system - correct ratio between cutting speed and feed speed - correct setting of hoods / screens / deviators - correct use of dust protection devices SUPERSET 23/23E/PLUS ad-i2.pm5 P6...
  • Page 27 125.012 Ez.0 SUPERSET 23/23E/PLUS ad-i2.pm5 P7...

  • Page 28: Pneumatic Connections

    Connections should be made as follows: 1) Connect the pipe from the centralized system to pipe fitting (E fig. 2.6) 2) Set the pressure by means of regulator (R) (Superset 23 plus) The padlockable valve (A fig. 2.6) lets the compressed air into the pneumatic system.
  • Page 29 SUPERSET 23 PLUS SUPERSET 23 SUPERSET 23E SUPERSET 23/23E/PLUS ad-i2.pm5 P9...

  • Page 30: Safety Devices Fitted

    20) The safety devices used on the control panel are described in chapter 3. It is up to the operator to periodically inspect the above devices to ensure they are working correctly. Any faults should be notified immediately to the person in charge. 2.10 SUPERSET 23/23E/PLUS ad-i2.pm5 P10...
  • Page 31 125.013 Ez.0 125.019 Ez.0 125.014 Ez.0 2.11 SUPERSET 23/23E/PLUS ad-i2.pm5 P11...
  • Page 32 INSTALLATION 2.12 SUPERSET 23/23E/PLUS ad-i2.pm5 P12...
  • Page 33 PNEUMATIC CONTROL PANEL ....................3.7 CONTROL 10 PLUS MICROPROCESSOR CONTROL (SUPERSET 23E) ......................... 3.8 STARTING THE MACHINE IN AUTOMATIC CYCLE ............3.9 MACHINE STOP ......................... 3.9 EMERGENCY STOP ........................3.9 SELF-BRAKING MOTOR ......................3.10 MODE SELECTOR SWITCH OPERATION ................3.10 SUPERSET 23/23E/PLUS ad-i3.pm5 P1...

  • Page 34: Use - Settings

    4 in position position of selector switch 4. raises the feed and the upper horizontal unit with the selector switch 4 in position moves to the right the left vertical unit with selector switch 4 in position SUPERSET 23/23E/PLUS ad-i3.pm5 P2...
  • Page 35 Press to adjust. Adjusts the rotation speed of BUTTONS INVERTER controlled operating units. Press to start. Starts right rotation of LUMINOUS WHITE universal unit. BUTTON Press to start. Starts left rotation of LUMINOUS WHITE universal unit. BUTTON SUPERSET 23/23E/PLUS ad-i3.pm5 P3...
  • Page 36 23 is off. Stops the operating unit and Press to stop. feed motors. BLACK BUTTON Enables operation of hand control KEY SELECTOR Control unit disabled; unit. SWITCH Control unit enabled. SUPERSET 23/23E/PLUS ad-i3.pm5 P4...
  • Page 37 GREEN INDICATOR Signals enabling of piece loading. Signals disabling of piece loading. RED INDICATOR Signals left vertical unit lubrication INDICATOR pump oil level. Stops universal unit BLACK BUTTON Press to stop. movement. SUPERSET 23/23E/PLUS ad-i3.pm5 P5...
  • Page 38 SELECTOR SWITCH Selects direction of rotation of 2nd (SPECIAL JOB) upper horizontal unit. Enables and disables 2-POSITION 0 - oil sprayer disabled; lubrication of the left vertical unit. 1 - oil sprayer enabled. SELECTOR SWITCH (SPECIAL JOB) SUPERSET 23/23E/PLUS ad-i3.pm5 P6...

  • Page 39: Pneumatic Control Panel

    Enables and disables the first feed VALVE roller before the plane. Enables and disables the horizontal VALVE presser. Turn to regulate (only with rollers Regulates and shows the feed roller VALVE KNOB WITH speed. moving). SPEED INDICATOR SUPERSET 23/23E/PLUS ad-i3.pm5 P7...

  • Page 40: (Superset 23E)

    – rear-lit liquid crystal (LCD) alphanumeric display with two lines each having 16 characters; – buffer battery for powering storage for up to 60 days with machine off. Can operate in the following modes: – manual; – automatic axes setting; – programming; – MDI-programme execution. SUPERSET 23/23E/PLUS ad-i3.pm5 P8...

  • Page 41: Starting The Machine In Automatic Cycle

    – The feed assembly can also be stopped by pressing button 10, and the heads can be stopped by pressing buttons 39÷45 – Turn the main switch 1 to position 0. 3-6 EMERGENCY STOP To stop the machine in case of emergency, press the mushroom emergency button 2 (§ 3.1). SUPERSET 23/23E/PLUS ad-i3.pm5 P9...

  • Page 42: Self-Braking Motor

    (26 § 3.1 ) the motor brakes are not operated. 4) Passing from automatic to manual mode with units on, these switch off and the motor brakes are operated. 5) Emergencies always active (2 § 3.1) 3.10 SUPERSET 23/23E/PLUS ad-i3.pm5 P10...

  • Page 43: Heads

    HEADS SECTION 4 HEADS TOOL ADJUSTMENT AND SPINDLE CLAMPING ..............4.2 HEADS............................4.8 FEED ASSEMBLY ........................4.20 INFEED TABLE AND FENCE....................4.24 FENCES ............................4.24 PRESSERS ..........................4.32 SUPERSET 23/23E/PLUS ad-i4_1 P1...

  • Page 44: Tool Adjustment And Spindle Clamping

    For tools with aluminium body, the solutions of areas (1) and (2) of the graph are possible. For tools with steel body, use the indications of area (1) of the graph only. Any combination falling within area (3) cannot be used. Important!!! The tools must always be positioned starting from the side near the bearing. SUPERSET 23/23E/PLUS ad-i4_1 P2...
  • Page 45 HEADS 4.1a max 1,5mm min 22mm 4.1b SUPERSET 23/23E/PLUS ad-i4_1 P3...
  • Page 46 Ø 100 NOTE: For vertical units with 6000 RPM and spindles ø 40.5 mm, and vertical units 8300 RPM and spindles ø 50 mm, 1' ALL SOLUTIONS ARE POSSIBLE FOR TOOLS WITH STEEL OR ALUMINIUM BODY SUPERSET 23/23E/PLUS ad-i4_1 P4...
  • Page 47 L=230 L=220 L=210 L=200 L=190 L=180 L=170 L=160 L=150 L=130 L=120 L=110 L=250 L=240 L=140 L=100 Ø 200 Ø 190 Ø 180 Ø 170 Ø 160 Ø 150 Ø 140 Ø 130 Ø 120 Ø 110 Ø 100 4.2a SUPERSET 23/23E/PLUS ad-i4_1 P5...
  • Page 48 L=230 L=220 L=210 L=200 L=190 L=180 L=170 L=160 L=150 L=130 L=120 L=110 L=240 L=140 L=250 L=100 Ø 200 Ø 190 Ø 180 Ø 170 Ø 160 Ø 150 Ø 140 Ø 130 Ø 120 Ø 110 Ø 100 4.2b SUPERSET 23/23E/PLUS ad-i4_1 P6...
  • Page 49 L=230 L=220 L=210 L=200 L=190 L=180 L=170 L=160 L=150 L=130 L=120 L=110 L=240 L=140 L=100 Ø 200 Ø 190 Ø 180 Ø 170 Ø 160 Ø 150 Ø 140 Ø 130 Ø 120 Ø 110 Ø 100 4.2c SUPERSET 23/23E/PLUS ad-i4_1 P7...
  • Page 50 At the same time, manually turn the spindle to enable the flat belt to run on the pulley. Tighten the screw (V fig. 4.5) NOTE: The exact setting is always reached in the direction of the operator. SUP3- SUPERSET 23/23E/PLUS ad-i4_2 P8...
  • Page 51 HEADS SUP310 SUP311_L SUPERSET 23/23E/PLUS ad-i4_2 P9...
  • Page 52 NOTE: The exact setting is always achieved “moving upwards” (screw to be turned counter- ..clockwise) During machining, make sure guard (S fig. 4.7 ) is correctly fixed and in position to avoid any problems. 4.10 SUPERSET 23/23E/PLUS ad-i4_2 P10...
  • Page 53 HEADS SUP312_L 125.015 Ez.0 4.11 SUPERSET 23/23E/PLUS ad-i4_2 P11...
  • Page 54 Loosen handle (Q fig. 4.8), turn screw (O) clockwise (using the crank provided) to reduce piece width. Read the setting on the display (C fig. 4.9) NOTE: The exact setting is always achieved “in closure”, i.e., towards the piece to be machined(right fence). Fasten handle (Q fig. 4.8) 4.12 SUPERSET 23/23E/PLUS ad-i4_2 P12...
  • Page 55 HEADS SUP314_L SUP3- 4.13 SUPERSET 23/23E/PLUS ad-i4_2 P13...
  • Page 56 – fit the new tool and refit the guard (P) – set the “piece width” through transverse adjustment NOTE: the exact diameter of the new tool must always be reached, on indicator (T), moving up from lower values. 4.14 SUPERSET 23/23E/PLUS ad-i4_2 P14...
  • Page 57 HEADS 4.10 3.18 4.15 SUPERSET 23/23E/PLUS ad-i4_2 P15...
  • Page 58 Permits automatic positioning of the spindle according to the work parameters set (see § 3.3 and attached documentation) Vertical adjustment of 1st upper horizontal spindle using micrometric device (SUPERSET 23 PLUS) This adjustment enables the “piece thickness” to be defined.
  • Page 59 HEADS SUP3- 4.11 SUP323_L 4.12 4.17 SUPERSET 23/23E/PLUS ad-i4_3 P17...
  • Page 60 The numeric display (L) shows the distance between the base of the spindle and the right fence. Tighten screw (H fig. 4.14) NOTE: the exact setting must always be reached in direction of the operator, The transverseadjustment must always be made with the head turning. 4.18 SUPERSET 23/23E/PLUS ad-i4_3 P18...
  • Page 61 HEADS SUP325_L 4.13 SUP326_L 4.14 4.19 SUPERSET 23/23E/PLUS ad-i4_3 P19...
  • Page 62 HEADS 4-3 FEED ASSEMBLY Speed change adjustment (4-24 m/min for Superset 23/23E) (5-35 m/min for Superset 23 Plus) is achieved by means of adjustment knob (V fig. 4.15) NOTE: Do not move the adjustment knob when the drive wheels are at a standstill. This could cause damage to the variator.
  • Page 63 HEADS 4.15 125.016. Ez.0 S U P 3 6 1 _ L 4.16 4.21 SUPERSET 23/23E/PLUS ad-i4_3 P21...
  • Page 64 If adjustment has to be made, loosen the nut at point (A fig. 4.17) in order to operate on the adjustment dowel. Subsequently tighten the nut (A). The first sprocket wheel can be excluded by raising lever (E fig. 4.15) The maximum travel of the wheels is 30 mm. 4.22 SUPERSET 23/23E/PLUS ad-i4_3 P22...
  • Page 65 HEADS SUP353_L 4.17 4.23 SUPERSET 23/23E/PLUS ad-i4_3 P23...
  • Page 66 Before refastening the screws, check perfect alignment with the other right fences. 4.5.2 FENCE AT OUTFEED OF LEFT VERTICAL UNIT (SUPERSET 23/23E) The fence (I fig. 4.20) is aligned with minimum tool diameter of the left vertical unit during testing. This setting is normally 4-5 mm and should not be changed.
  • Page 67 HEADS SUP312_L 4.19 SUP342_L 4.20 4.25 SUPERSET 23/23E/PLUS ad-i4_3 P25...
  • Page 68 HEADS 4.5.3 FENCE AT OUTFEED OF RIGHT VERTICAL UNIT (SUPERSET 23 PLUS) The fence (E fig. 4.21) is aligned with minimum tool diameter of the left vertical unit during testing. Any adjustments required for particular machining requirements should be made as follows: Transverse positioning;...
  • Page 69 HEADS 4.21 125.017 Ez.0 SUP331_L 4.22 4.27 SUPERSET 23/23E/PLUS ad-i4_3 P27...
  • Page 70 HEADS 4.5.5 MOBILE RIGHT FENCE BETWEEN THE 2 RIGHT VERTICAL UNITS . (SUPERSET 23 PLUS LAYOUT 13-14-17-18) 1) With lever (D) positioned upwards, the fence (G) and the 1st right vertical unit are misaligned with respect to the fixed fences of the machine outfeed.
  • Page 71 HEADS 4.24 4.29 SUPERSET 23/23E/PLUS ad-i4_3 P29...
  • Page 72 1) Transverse adjustment of the fence is made by means of adjustment dowel (F) after loosening the nut and locknut. Subsequently retighten the above parts. 2) The pressure load on spring (M) is adjusted by means of nut (T) after loosening the locknut. Subsequently retighten. 4.25 4.30 SUPERSET 23/23E/PLUS ad-i4_3 P30...
  • Page 73 HEADS 4.26 4.27 4.31 SUPERSET 23/23E/PLUS ad-i4_3 P31...
  • Page 74 (K) (as this would push the piece into the gap of the Lower Horizontal, thereby increasing the amount of material removed); loosen screws (Y), pull out the pad (T fig. 4.30) and turn by 180°. SUP339 4.28 4.32 SUPERSET 23/23E/PLUS ad-i4_3 P32...
  • Page 75 HEADS SUP340_L 4.29 SUP348 SUP347 4.31 4.30 4.33 SUPERSET 23/23E/PLUS ad-i4_3 P33...
  • Page 76 HEADS 4.34 SUPERSET 23/23E/PLUS ad-i4_3 P34...
  • Page 77 SUPPLEMENTARY FEED ASSEMBLIES ................10.2 10-2 OPTIONALS ON INFEED TABLE AND FENCE..............10.6 10-3 PRESSERS ..........................10.8 10-4 LEFT VERTICAL UNIT AUTOMATIC POSITIONING DEVICE ........10.14 10-5 UNIVERSAL SPINDLE ......................10.18 10-6 PRESET ............................ 10.30 10.1 SUPERSET 23/23E/PLUS ad-i10_1 P1...

  • Page 78: Supplementary Feed Assemblies

    0.04 mm. This roller is also set during testing and does not normally require adjustment. If adjustment is necessary, loosen nuts (A) and turn the pin (B). Subsequently retighten the nuts (A). SUP358_L 10.1 10.2 10.2 SUPERSET 23/23E/PLUS ad-i10_1 P2...
  • Page 79 OPTIONAL UNITS 10.3 SUP347 SUP359_L 10.4 10.3 SUPERSET 23/23E/PLUS ad-i10_1 P3...
  • Page 80 - at the infeed, on the first drive shaft, - before the Right Vertical, -before the Universal unit, -between the two Upper Horizontal Units (Superset 23 Plus) This optional piece of equipment is easy to fit and adjust, but great care must be taken.
  • Page 81 OPTIONAL UNITS 10.5 125.016 Ez.0 10.6 125.018 Ez.0 10.5 SUPERSET 23/23E/PLUS ad-i10_1 P5...

  • Page 82: Optionals On Infeed Table And Fence

    The fences equipped with bearings (C fig. 10.8) must protrude by about 0.15 mm from the edge of fence (G). This distance increases to 0.3-0.5 mm in the case of machines with automatic loader. 10.7 125.011 Ec.0 10.6 SUPERSET 23/23E/PLUS ad-i10_1 P6...
  • Page 83 OPTIONAL UNITS SUP411_M 10.7a NOV16_21 10.7a SUP3.8 10.8 10.7 SUPERSET 23/23E/PLUS ad-i10_1 P7...

  • Page 84: Pressers

    The pressers (D fig. 10.10) can be height adjusted by means of screws (E). The wheels must be positioned at the same height as the drive wheels and aligned to these. The pressure applied can be adjusted by means of knobs (X) (Turn to increase pressure). SUP3-3_L 10.9 10.8 SUPERSET 23/23E/PLUS ad-i10_1 P8...
  • Page 85 OPTIONAL UNITS SUP3331_L 10.10 10.9 SUPERSET 23/23E/PLUS ad-i10_1 P9...
  • Page 86 The pressure on the piece can be adjusted by means of regulator knob (D fig. 10.13). Normal settings: 1-1.5 atm read on pressure gauge (D1). The regulator (E) and the pressure gauge (E1) perform the same function on the 2nd Upper Horizontal unit. SUP3-44 10.11 10.10 SUPERSET 23/23E/PLUS ad-i10_1 P10...
  • Page 87 OPTIONAL UNITS SUP3-5_L 10.12 10.13 SUP3-4_L 10.11 SUPERSET 23/23E/PLUS ad-i10_1 P11...
  • Page 88 The kit consists of a rear presser unit (A fig. 10.16) different from the standard model, of a bead recovery unit (B) and of a right fence (C), already prepared for fitting a 3 mm thick additional rule. The device features a bead antireturn arm. SUP350_L 10.14 10.12 SUPERSET 23/23E/PLUS ad-i10_1 P12...
  • Page 89 OPTIONAL UNITS S U P 3 5 1 10.15 10.16 10.13 SUPERSET 23/23E/PLUS ad-i10_1 P13...

  • Page 90: Left Vertical Unit Automatic Positioning Device

    The red indicator light (36 § 3.1) comes on. The unit moves away from the right fence until it frees lever (A fig. 10.18) and then closes again automatically and stops when lever (A) once more comes into contact with the piece. 10.14 SUPERSET 23/23E/PLUS ad-i10_1 P14...
  • Page 91 OPTIONAL UNITS SUP317 10.17 S U P 3 1 8 10.18 10.15 SUPERSET 23/23E/PLUS ad-i10_1 P15...
  • Page 92 Position the Unit by means of handwheel (V fig. 10.21) and read the setting on the display (30 § 3.1) Return the selector switch (34) to position (brake motor on). Exclude lever (A fig. 10.18) by turning clockwise. Block in position by turning knob (B) clockwise. Introduce the piece to be machined. SUP319 10.19 10.16 SUPERSET 23/23E/PLUS ad-i10_1 P16...
  • Page 93 OPTIONAL UNITS SUP3.20 10.20 SUP321 10.21 10.17 SUPERSET 23/23E/PLUS ad-i10_1 P17...

  • Page 94: Universal Spindle

    (C). turn screw (D) (using crank provided) clockwise to move the spindle away from the Operator. Read movements on display (E) NOTE: The exact position is always achieved by turning (D) clockwise tighten (C). 10.18 SUPERSET 23/23E/PLUS ad-i10_2 P18...
  • Page 95 OPTIONAL UNITS SUP327_L 10.22 10.19 SUPERSET 23/23E/PLUS ad-i10_2 P19...
  • Page 96 Turn screw (L fig. 10.23) counterclockwise to unblock rotation Turn screw (M) counterclockwise to rotate the unit from 0° (Upper Horizontal) to 90° (Left Vertical). Read the movements on the display (N) (displays degrees and tenths of degree) Turn (L) clockwise to reblock. 10.20 SUPERSET 23/23E/PLUS ad-i10_2 P20...
  • Page 97 OPTIONAL UNITS SUP328_L 10.23 10.21 SUPERSET 23/23E/PLUS ad-i10_2 P21...
  • Page 98 NOTE: “0” is achieved by turning the ring nut in the same direction as the screw (D) to attain exact positioning (in this case clockwise). Zero-set the display (H fig. 10.23). When the worktable and the tool support table are level, the display must show “0” setting. Achieve this setting “upwards”. sup329_l 10.24 10.22 SUPERSET 23/23E/PLUS ad-i10_2 P22...
  • Page 99 OPTIONAL UNITS sup327_l 10.25 10.23 SUPERSET 23/23E/PLUS ad-i10_2 P23...
  • Page 100 Fasten handles (Z) Adjust the right fences (X and Y) (loosening the screws which fasten them at the rear) according to the diameter of the tool used. Adjust the pressers (W) (chapters 4.6 and 10.3). 10.24 SUPERSET 23/23E/PLUS ad-i10_2 P24...
  • Page 101 OPTIONAL UNITS SUP331_L 10.26 10.25 SUPERSET 23/23E/PLUS ad-i10_2 P25...
  • Page 102 10.28. The display (N) must show “0” Fit the tables for working with horizontal units (F and G fig. 10.28) Refit the hood (if removed) Refit the fence (U) SUP331_L 10.27 10.26 SUPERSET 23/23E/PLUS ad-i10_2 P26...
  • Page 103 OPTIONAL UNITS 10.28 10.27 SUPERSET 23/23E/PLUS ad-i10_2 P27...
  • Page 104 In any case, before rotating the unit, it is best to consider which parts (tables, fences, pressers, etc.) have to be removed or moved to prevent knocks and consequent damage. 10.29 10.28 SUPERSET 23/23E/PLUS ad-i10_2 P28...
  • Page 105 OPTIONAL UNITS sup335_l 10.30 Tool diameter 125 mm 60° 90° W O R K T A B L E R I G H T FENCE 10.31 10.29 SUPERSET 23/23E/PLUS ad-i10_2 P29...

  • Page 106: Preset

    Keep clean rule (D) of the instrument Button (G) sets the measurement shown on (H) Button (E) changes the display to mm or inches The instrument works with watch batteries located alongside the indicator (H) under the cover (R). 10.30 SUPERSET 23/23E/PLUS ad-i10_2 P30...
  • Page 107 OPTIONAL UNITS 10.32 10.31 SUPERSET 23/23E/PLUS ad-i10_2 P31...
  • Page 108 OPTIONAL UNITS 10.32 SUPERSET 23/23E/PLUS ad-i10_2 P32...
  • Page 109 SECTION 19 SELF-BRAKING MOTOR 19.1 SUPERSET 23/23E/PLUS...
  • Page 110 (D) by half a turn (equal to approx. 0.4 mm of air gap) fit the protective cover (P) start up and stop the motor several times to check correct operation. NOTE: by moving the nut (D) back by over 1 mm, the brake can be mechanically released. 19.2 SUPERSET 23/23E/PLUS SEZ-I19...
  • Page 111 19.1 freno2 19.2 19.3 SUPERSET 23/23E/PLUS...
  • Page 112 SELF-BRAKING MOTOR 19.4 SUPERSET 23/23E/PLUS SEZ-I19...
  • Page 113 BELTS BETWEEN SPEED CHANGE UNIT AND GEAR BOXES ........20.14 20-7 UNIVERSAL UNIT BELTS....................20.16 20-8 SAFETY DEVICE INSPECTION .................... 20.18 20-9 REMOVAL-STORAGE-DISMANTLING ................20.19 20-10 EMERGENCY SITUATIONS ....................20.19 20-11 TROUBLESHOOTING ......................20.20 20.1 SUPERSET 23/23E/PLUS ad-i20_1 P1...

  • Page 114: Cleaning The Machine

    After greasing effect a number of axial movements, up to the end of travel. (Such movements must be made with motor running to allow the belt to move on the pulley). 20.0 20.2 SUPERSET 23/23E/PLUS ad-i20_1 P2...
  • Page 115 MAINTENANCE 20.1 20.2 20.3 20.3 SUPERSET 23/23E/PLUS ad-i20_1 P3...
  • Page 116 3 cu cm of AGIP GR MU EP0 grease or equivalent through each lubricator. The gear boxes should be topped up with AGIP BLASIA 320 type oil or equivalent after unscrewing cap (K fig. 20.7). Check the level through cap (W). 20.4 SUP313_L SUP311_L 20.5 20.6 20.4 SUPERSET 23/23E/PLUS ad-i20_1 P4...
  • Page 117 MAINTENANCE S U P 4 - 20.7 20.8 20.5 SUPERSET 23/23E/PLUS ad-i20_1 P5...

  • Page 118: Pneumatic System

    With the machine running at normal working speed, check through the spy bell (R) that two or three drops of oil fall every time the stopcock (H) is opened. If necessary, adjust by means of setscrew (D). 20.6 SUPERSET 23/23E/PLUS ad-i20_1 P6...
  • Page 119 MAINTENANCE SUP4- 20.9 20.10 20.7 SUPERSET 23/23E/PLUS ad-i20_1 P7...

  • Page 120: Head Belts

    Right and Left Vertical units (Superset 23/23E) A: loosen the dowel (V fig. 20.12) after loosening the locknut (G)
  • Page 121 MAINTENANCE SUP413_L 20.11 SUP414_L 20.12 20.9 SUPERSET 23/23E/PLUS ad-i20_1 P9...
  • Page 122 6) Tighten dowel (V fig. 20.12) to tighten the belt and then fasten locknut (G) 7) Start the motor and adjust the dowel (Q fig. 20.13) to centre the belt on the pulley. Right and Left Vertical units (Superset 23 PLUS) 1 MOTOR PULLEY...
  • Page 123 MAINTENANCE SUP311_L 20.13 sup416_m 20.14 20.11 SUPERSET 23/23E/PLUS ad-i20_1 P11...

  • Page 124: Replacing The Speed Change Unit Belt

    Remove the self-braking nuts (D fig. 20.14) Loosen the dowels (E fig. 20.14) Remove the bracket (F 20.15) Pull the belt so pulley (A fig. 20.16) widens. Remove the belt (see fig. 20.17) To fit, proceed inversely. SUP417_m 20.15 20.12 SUPERSET 23/23E/PLUS ad-i20_2.pm5 P12...
  • Page 125 MAINTENANCE S U P 4 1 8 _ M 20.16 SUP419_M 20.17 20.13 SUPERSET 23/23E/PLUS ad-i20_2.pm5 P13...

  • Page 126: Belts Between Speed Change Unit And Gear Boxes

    Tightening is correct when, after applying a pressure (P) of 2 kg on the belt, a camber (f = 3.5 mm) is obtained. REPLACEMENT Loosen nuts (A fig. 20.18) Unscrew nuts (B) Replace the belts Screw up nuts (B) until correct tension is achieved and then tighten nuts (A). 20.14 SUPERSET 23/23E/PLUS ad-i20_2.pm5 P14...
  • Page 127 MAINTENANCE SUP420_L 20.18 SUP333_L 20.19 20.15 SUPERSET 23/23E/PLUS ad-i20_2.pm5 P15...

  • Page 128: Universal Unit Belts

    (f=5 mm) is obtained. REPLACEMENT Remove the guard (A fig. 20.19) Loosen the screws (A fig. 20.20) Loosen the locknut (C) and the screw (D fig. 20.19) Replace the belts and tighten as previously described. 20.16 SUPERSET 23/23E/PLUS ad-i20_2.pm5 P16...
  • Page 129 MAINTENANCE S U P 4 2 2 _ M 20.20 20.17 SUPERSET 23/23E/PLUS ad-i20_2.pm5 P17...
  • Page 130 10 sec.). In the event of resetting of braking unit, consult the manual. Any problems encountered during such inspections should be promptly notified to the person in charge, who will place the machine out of commission and call maintenance staff. 20.18 SUPERSET 23/23E/PLUS ad-i20_3.pm5 P18...

  • Page 131: Removal-Storage-Dismantling

    As has already been said at chapter 1-10, a free area should be left around the machine to permit escape in the event of danger. This machine cannot be employed in explosive environments. 20.19 SUPERSET 23/23E/PLUS ad-i20_3.pm5 P19...

  • Page 132: Troubleshooting

    To carry out this operation, it is best to rest a well-planed piece of wood on the outfeed table and manually turn the spindle so the blades barely touch the wood. The blades must be level with the table. 20.20 SUPERSET 23/23E/PLUS ad-i20_3.pm5 P20...
  • Page 133 4.6 - 10.3 Make sure the blades on the planes are correctly set using the blade-adjuster provided. For correct machining the blades must project from the plane body by 1 mm. 20.21 SUPERSET 23/23E/PLUS ad-i20_3.pm5 P21...
  • Page 134 Set the pressure on the wheels as indicated in para. 4.3 Piece to be machined undersized compared See para. 1-4 “dimensions of the pieces to be to working capacity of machine machined” and make sure pieces are not below this size. 20.22 SUPERSET 23/23E/PLUS ad-i20_3.pm5 P22...
  • Page 135 APPENDIX SECTION "A" SUPERSET 23 LAYOUT 1........................A2 SUPERSET 23 LAYOUT 2 ........................A3 SUPERSET 23 LAYOUT 5 ........................A4 SUPERSET 23 LAYOUT 6 ........................A5 SUPERSET 23 LAYOUT 13 ........................A6 SUPERSET 23 LAYOUT 14 ........................A7 SUPERSET 23 LAYOUT 15 ........................A8 SUPERSET 23 LAYOUT 16 ........................
  • Page 136 APPENDIX SUPERSET 23/23E/PLUS ad-appen.pm5 P2...
  • Page 137 APPENDIX SUPERSET 23/23E/PLUS ad-appen.pm5 P3...
  • Page 138 APPENDIX SUPERSET 23/23E/PLUS ad-appen.pm5 P4...
  • Page 139 APPENDIX SUPERSET 23/23E/PLUS ad-appen.pm5 P5...
  • Page 140 APPENDIX SUPERSET 23/23E/PLUS ad-appen.pm5 P6...
  • Page 141 APPENDIX SUPERSET 23/23E/PLUS ad-appen.pm5 P7...
  • Page 142 APPENDIX SUPERSET 23/23E/PLUS ad-appen.pm5 P8...
  • Page 143 APPENDIX SUPERSET 23/23E/PLUS ad-appen.pm5 P9...
  • Page 144 APPENDIX A.10 SUPERSET 23/23E/PLUS ad-appen.pm5 P10...
  • Page 145 APPENDIX A.11 SUPERSET 23/23E/PLUS ad-appen.pm5 P11...

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