Related Manuals for Maxcess MAGPOWR DTR-65
Summary of Contents for Maxcess MAGPOWR DTR-65
- Page 1 MAGPOWR TENSION CONTROL MAGPOWR DTR-65 Digital Load Cell Amplifier Installation and User Manual MI 850A349 1 D...
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Page 2: Table Of Contents
Alarm setup and operation ................... 5-2 Digital input threshold ..................5-3 Calibrate the analog outputs ................5-3 Password ......................5-4 Miscellaneous ....................... 5-5 MAINTENANCE Fuse replacement ....................6-1 DTR-65 Assembly ................... 6-2 TROUBLESHOOTING www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... - Page 3 Table 1. Convert wiring from LCA to the DTR-65.............. 3-8 Table 2. Convert wiring from a DTR to the DTR-65............3-9 Table 3. Load cell diagnostic errors.................. 4-1 Table 4. Load cell calibration errors................4-11 www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
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Page 4: Introduction
All of the information herein is the exclusive proprietary property of Maxcess International, and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed. -
Page 5: Product Overview
Model format: DTR-65 Serial number format: MMDDYYNNNL MM = month DD = day YY = last two digits of the year NNN = a sequence number L = manufacturing location www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 6: Safety Instructions
The signal word WARNING refers to the danger of moderate to severe bodily injuries. The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage. The signal word NOTICE refers to the possibility of damage to equipment. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... - Page 7 WARNING/CAUTION – Danger due to voltage, electric shock Reference to danger of injury caused by electric shock due to voltage. WARNING/CAUTION – Danger due to hot surfaces Reference to risk of injury caused by burning. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
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Page 8: Basic Safety Information
The digital load cell amplifier must be securely mounted before being placed in operation. Only replacement parts obtained from Maxcess may be used. No modifications may be made to the digital load cell amplifier. Do not place electrical cables under mechanical strain. - Page 9 Be sure the power is turned off and locked out before wiring the DTR-65. WARNING – Death or injury can result from electric shocks. Safety requirements require a connection between the DTR-65 earth ground and the PE circuit of the building or machine. continued www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
- Page 10 Be sure the power is turned off and locked out before wiring the DTR-65. Decommissioning The digital load cell amplifier must be disposed of in accordance with all the applicable national, state and local regulations. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
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Page 11: Installation
To maintain the IP65 rating on the front panel, be sure the gasket is properly seated between the DTR-65 front panel and the panel into which the DTR-65 is installed. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 12: Figure 1. Dtr-65 Dimensions
DTR-65 front panel and the panel into which the DTR-65 is being installed to maintain the IP- 65 rating on the DTR-65 front panel (Figure 2, page 3- Figure 1. DTR-65 dimensions. continued www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 13: Figure 2. Installation Of The Dtr-65 Into A Panel
DTR-65 in the panel and to form a seal on the gasket. Tighten the set screws to a torque of 0.099 to 0.113 Nm [14 to 16 oz. in.]. Figure 2. Installation of the DTR-65 into a panel. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 14: Electrical
Use shielded cable for the load cell and analog output wiring. The DTR-65 can be powered by either 100-240 VAC 50-60 Hz or by 24 VDC. Only connect to one power source. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... - Page 15 Figure 3 on the next page shows the complete DTR-65 wiring. Note: When using the AC supply input TB1 pin 4 does not output +24 VDC. This pin is a power input only. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
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Page 16: Figure 3. Complete Dtr-65 Wiring
3–6 INSTALLATION Wiring for the DTR-65 Figure 3. Complete DTR-65 wiring. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 17: Figure 4. Load Cell Wiring Detail
3–7 INSTALLATION Wiring for the DTR-65 Figure 4. Load cell wiring detail. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 18: Convert Wiring
4 to 20 mA TB2-7 TB2-8 0 to 10V TB2-9 Shield TB2-5, TB2-6, TB1-10 TB1-9 TB1-8 TB1-7 TB1-6 Table 1. Convert wiring from LCA to the DTR-65. Figure 5. LCA and DTR-65 pinout. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 19: Figure 6. Dtr And Dtr-65 Pinout
Shield None TB2-5, TB2-6, TB1-10 +P RED TB1-9 -P GRN TB1-8 -S BLK TB1-7 +S WHT TB1-6 Table 2. Convert wiring from a DTR to the DTR-65. Figure 6. DTR and DTR-65 pinout. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 20: Operation
Sensor Red (P+) wire disconnected. Er 12 Sensor Green (P-) wire disconnected. Sensor Failure or other miswiring error. Example: Green and White wire are Er 13 swapped, etc. Table 3. Load cell diagnostic errors. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 21: Reset Parameters
When locked, all parameters can be viewed. Only zeroing tension is allowed while the password has locked the DTR-65, unless zeroing has been locked out. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 22: Programming Mode
The CAL1 and CAL2 menus are sub-menus which are used to step the operator through the calibration sequence. Press [] when a CALx menu is showing to get into the sub-menu. The parameters will now be labeled Cx.y. continued www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... - Page 23 When locked, all parameters can be viewed. Only zeroing tension is allowed while the password has locked the DTR-65, unless zeroing has been locked out. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
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Page 24: Tension Calibration
Display now shows C1.1. Unload the load cell roller and press []. The DTR-65 will now zero out the idler roll weight and show a wait display. After zeroing, the DTR-65 will automatically increment to the next parameter. continued www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... - Page 25 Display now shows C1.4. Press [] and enter the calibration tension that will be applied to the load cell. Press and hold [] for two seconds (until the display starts flashing) to store the parameter. Range {0, 9990}. continued www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
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Page 26: Figure 7. Apply Calibration Tension
Sensing roll Weight (W) Figure 7. Apply calibration tension. From either the passing or error screen, press [] to return to displaying tension. See the calibration errors in Table 4 on page 4-11. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 27: Weightless Calibration
2.1 mV/V. (Consult the manual of competitor's load cells if using non-MAGPOWR load cells.) Press and hold [] for two seconds (until the display starts flashing) to store the parameter. Range {000.1, 100.0}. continued www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 28: Figure 8. Weightless Calibration Angles
The maximum output voltage or current is set by parameters P.07, P.09, and P.11. Range {0, 9990}. Figure 8. Weightless calibration angles. X = Web wrap angle Y = Angle from force direction Arrow Continued www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... - Page 29 See the calibration errors in Table 4 on page 4-11. If the displayed tension reads negative when force is applied to the load cell, change parameter P.20 (Tension Polarity), to -1. The displayed tension will now read positive when force is applied. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
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Page 30: Tension Calibration Errors
Calibration tension. Maximum tension exceeds the load cell rating. Lower wrap angle, make Er 5 roll weight smaller or get higher rated load cells. Table 4. Load cell calibration errors. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 31: Entering Maximum Tension
Enter decimal point position as 000.0. Enter maximum tension as 33.0. The DTR-65 will now display tension with units of 1 kPound. The display will increment in 0.1 kPound steps. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... - Page 32 The DTR-65 will now display tension with units of 1 lbs. The display will increment in 10 lb steps. Note that the right-most zero is fixed and does not change. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
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Page 33: Parameters
Sets the 0 to 1mA output current when volts {00.00, 10.00} the tension is equal to maximum tension * The voltage value entered in P.10 and P.11 represents the current value in milliamps when divided by 10. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 34: Alarm Setup And Operation
Alarm turns off when tension is less than (HighValue - (HysteresisPercent * MaximumTension)) and when tension is greater than (LowValue + (HysteresisPercent * MaximumTension)) Alarm activation type 3: Alarm output is the complement of alarm activation type 2. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 35: Digital Input Threshold
Change the value until the meter reads 0.00 volts or 0.00 milliamps C0.6 Sets the 0 to 1mA output to 100%. {0, 9999} Change the value until the meter reads 10.00 volts or 1.00 milliamps. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 36: Password
Press [] to return to displaying tension. If the password was incorrect, the display shows LOC and the DTR-65 is still locked. Press [] to return to displaying tension, and then repeat the unlock procedure. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 37: Miscellaneous
Zeroing tension allowed when password has locked the P.22 DLCA Zeroing tension locked out when password has locked the DLCA P.23 Firmware Version. Displays the firmware version. P.24 Exit from menu and return to displaying tension www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 38: Maintenance
24 VDC input power F2, F3 100-240 VAC input power 24 VDC into the main board All fuses are 2.5A fast blow, 250 V. Recommended fuse part numbers are listed on page 8-1 (Specifications). continued www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 39: Dtr-65 Assembly
3. Use a small screwdriver to pull the cable so it makes a loop over the top of the header P105 on the main board. 4. Carefully slide the board assembly the rest of the way into the enclosure. continued www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 40: Figure 10. Re-Assembly Of Dtr-65 Boards Into The Enclosure
This may put excessive strain on the keypad cable ZIF connector and result is loss of keypad response. Loop in keypad cable Figure 10. Re-assembly of DTR-65 boards into the enclosure. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... -
Page 41: Troubleshooting
–– reading negative value with increasing tension. Cannot change Password protection is active Enter the password into P.00 to –– parameters or perform unlock the DTR-65. calibration. The master unlock password is 6195. www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D... - Page 42 Width – 98.4 mm (2.76 in) Length – 172 mm (6.77 in) Display 4-digit LED, 3-digit tension resolution Display decimal point selectable position Maximum gain 32:1 Tare Adjustment 90% of Load Cell Rating www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
- Page 43 Max null drift: 0.07% of load cell rating per °C Certifications and environmental compatibility Product certifications – TUV Rheinland of North America to UL61010-1 CAN/CSA-C22.2 No. 61010-1 and CB Certificate to IEC61010-1 RoHS www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
- Page 44 AND AFRICA AND SE ASIA Tel +1.405.755.1600 Tel +86.756.881.9398 Tel +91.22.27602633 Tel +81.43.421.1622 Tel +49.6195.7002.0 asia@maxcessintl.com Fax +1.405.755.8425 Fax +86.756.881.9393 Fax +91.22.27602634 Fax +81.43.421.2895 Fax +49.6195.7002.933 www.maxcess.asia sales@maxcessintl.com info@maxcessintl.com.cn india@maxcessintl.com japan@maxcessintl.com sales@maxcess.eu www.maxcessintl.com www.maxcessintl.com.cn www.maxcess.in www.maxcess.jp www.maxcess.eu © 2017 Maxcess...
- Page 45 10–1 APPENDIX A DTR-65 Flowchart www.maxcessintl.com MAGPOWR DTR-65 MI 850A349 1 D...
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