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FMS EMGZ309.EIP Series Operating Manual

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Operating Manual
EMGZ309._.EIP
Tension Measuring Amplifier with EtherNet Interface
Version 2.11
07/2012 ff
Firmware Version: V2.11 (from S/N 1125523)
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte kontaktieren Sie Ihre nächstgelegene FMS Vertretung.
This operation manual is also available in German.
Please contact your local FMS representative.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

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  • Page 1 Diese Bedienungsanleitung ist auch in Deutsch erhältlich. Bitte kontaktieren Sie Ihre nächstgelegene FMS Vertretung. This operation manual is also available in German. Please contact your local FMS representative. © by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

  • Page 2: Table Of Contents

    Operating Manual EMGZ309._.EIP Table of contents Safety Instructions .................. 4 1.1 Description conditions 1.2 List of safety instructions Product Description ................5 2.1 Product Range 2.2 Block Diagram 2.3 System Description EMGZ309 2.4 System Description EMGZ309._.EIP Quick Installation Guide ................. 7 3.1 Preparations for Set-up 3.2 Installation Procedure 3.3 Installation and wiring...
  • Page 3 Operating Manual EMGZ309._.EIP Parameterization over the Operating Panel ........24 8.1 Reset to Default Parameter Set 8.2 Parameter List 8.3 Description of Parameters Parameter Setting via a PC ..............33 9.1 Parameterization in an Ethernet Network via Web Browser 9.2 Offsetkompensation über einen Webbrowser 9.3 Calibration via the Web Browser 9.4 Parameterization via a PC (peer-to-peer connection) Dimensions ...................

  • Page 4: Safety Instructions

    Operating Manual EMGZ309._.EIP 1 Safety Instructions 1.1 Description conditions a) High danger of health injury or loss of life Danger This symbol refers to high risk for persons to get health injury or loss of life. It has to be followed strictly. b) Risk of damage of machines Caution This symbol refers to informations, that, if ignored, could cause heavy mecanical...

  • Page 5: Product Description

    2.3 System Description EMGZ309 The digital tension measuring amplifiers EMGZ309 are suitable for tension measurement with all FMS force sensors. The amplifier can handle 1 or 2 force sensors. Three different analogue output modes can be selected (0…20mA, 4…20mA or 0…10 VDC). As a plug & play unit the setup through the operating panel is straightforward and quickly accomplished.

  • Page 6: System Description Emgz309._.Eip

    Operating Manual EMGZ309._.EIP Fig. 2: System Configuration EMGZ309 Amplifier using the analogue output E309019e 2.4 System Description EMGZ309._.EIP The amplifier EMGZ321._.EIP offers in addition to his standard features the possibility to be used as an EtherNet/IP device in a corresponding network. EtherNet/IP bases on the Ethernet TCP/IP and the UDP technology as well as on the CIP (Common Industrial Protocol).

  • Page 7: Quick Installation Guide

    Operating Manual EMGZ309._.EIP 3 Quick Installation Guide In a Plug & Play configuration the set-up of the EMGZ309 and force sensor is limited to only the offset compensation and the calibration. 3.1 Preparations for Set-up 1. Read the Operation Manual of your force measuring sensors 2.

  • Page 8: Mounting The Force Sensors

    Operating Manual EMGZ309._.EIP 3.4 Mounting the Force Sensors Mounting of the force sensors is done according to the FMS Installation manual which is delivered together with the force sensors. 3.5 Wiring the Amplifier One or two force sensors can be connected to the measuring amplifier. When using two force sensors, the sensors are internally connected in parallel.
  • Page 9 Operating Manual EMGZ309._.EIP Caution Bad earth ground connection may cause electric shock to persons, malfunction of the total system or damage of the electronic unit! It is vital to ensure that proper earth connection is done. The cable must be installed separate from power lines Note The shield should be connected only to the electronic unit.

  • Page 10: Configuring The Amplifier

    Operating Manual EMGZ309._.EIP 4 Configuring the Amplifier The amplifier EMGZ309._.EIP can be configured over the operation panel (chapter 8), over a PC (web interface, chapter 9) or over EtherNet/IP. The basic configuration is performed over the operation panel. 4.1 Power up the EMGZ 309._.EIP 1.

  • Page 11: Change The Measuring Units

    Operating Manual EMGZ309._.EIP 4.3 Change the Measuring Units The default tension measuring units is N (Newton). The user can, however, select another unit before the calibration process. To select the units of measure, follow the steps below: 1. Hold the PARA key until the display changes to [Dis. Filt] 2.

  • Page 12: Offset Compensation Over The Operating Panel

    The second method based calculation method conjunction with the FMS Calculator. This Calculator can be down loaded from the FMS web page. Please consult the factory for this option. Fig. 7: Calibrating the measuring amplifierC431011e Note If the Device Mode is set to [VoltGaug], the force corresponding to the calibration weight must be input in Volt (V) in the following calibration procedure.

  • Page 13: Calibration Over The Operating Panel

    Operating Manual EMGZ309._.EIP 4.8 Calibration over the Operating Panel 1. Load a rope with a defined weight corresponding to your calibration force on the roller. The roller configuration must correspond to the real configuration in the machine (wrap angle, distance of the rollers etc.). 2.

  • Page 14: Analytic Calibration Method

    If necessary download and install FMS-calculator from the FMS homepage at: http://www.fms-technology.com/en/technical-information.php Gain-calculation-tool The gain calculator is an optional feature of the FMS-calculator. It delivers the gain factor for easy weightless calibration of FMS amplifiers. 1. First, the application related parameters must be entered in the FMS-calculator e.g.
  • Page 15 Fig. 9: Gain calculation tool E309_gain_e.jpg Calibration Procedure: 1. Calculate the gain factor with the FMS-calculator as described. 2. Press the PARA key for longer then 3 seconds to entered the parametrisation mode. 3. Scroll up or down the parameter menu with the keys until the display show [Gain].

  • Page 16: Network Connection Over Ethernet/Ip

    If these prerequisites are given, the controller will recognise the amplifier as an EtherNet/IP device in the network and be able to communicate with it. The interface information for EMGZ309._.EIP is defined in an EDS-file. EDS-files for EMGZ309._.EIP can be downloaded from the FMS webpage. Link: http://www.fms-technology.com/en/eds-files.php...

  • Page 17: Configuration Of The Amplifier Over Ethernet/Ip

    Operating Manual EMGZ309._.EIP 5.4 Configuration of the Amplifier over EtherNet/IP EMGZ309._.EIP may, but need not be configured via EtherNet/IP. The Amplifier can be configured by means of a machine control unit, provided this unit is integrated in the same network. The communication between machine control and amplifier is carried out with dedicated software (e.g.

  • Page 18: Integration In An Allen-Bradley Plc

    Operating Manual EMGZ309._.EIP 6 Integration in an Allen-Bradley PLC Following chapters deal with the integration and operation of the EMGZ309._.EIP amplifier with an Allen-Bradley PLC. The project software RSLogix5000 from Allen- Bradley is required to program the PLC. Furthermore, it is assumed that a development system with PC and corresponding development software RSLogix from Rockwell Automation is available and the programmer is familiar with these tools..
  • Page 19 Operating Manual EMGZ309._.EIP Fig. 10: Controller Organisation E309021 In this example CompactLogixL23E-QB1B is used. If a different hardware is used, one may find the listing Ethernet in another place. However, the principal approach is always the same. After a right mouse click on Ethernet a dialog window will open up.
  • Page 20 Operating Manual EMGZ309._.EIP Open plus-sign [+] in front of Communications to see all the other listings. Fig. 11: Module Selection E309022 Select ETHERNET- MODULE Generic Ethernet Module confirm with OK. Fig. 12: : Module Selection open E309023 Following window opens up in which the Name EMGZ309_91, Comm Format DINT and...

  • Page 21: Access To The Tension Values

    Operating Manual EMGZ309._.EIP The dialog window (Fig. 14) will open up. Here, one can enter the cycle time. This determines how often the data will be propagated in the network. The minimal cycle time is 2 ms. Default setting is 10 ms.

  • Page 22: Operation

    Operating Manual EMGZ309._.EIP 7 Operation 7.1 Operating the EMGZ309 over the Operating Panel The EMGZ309 amplifier can go in 5 different states:  Operation State: Amplifier operating  Display Selection: Selection of force or output reading  Offset Compensation: Automatic procedure to offset the roller weight ...

  • Page 23: Display Value Selection State

    Operating Manual EMGZ309._.EIP 7.2 Display Value Selection State The EMGZ309 can display either a tension value or the amplifier output that is an electrical unit corresponding to the measured tension. A) For tension display following unit can be selected: N, kN, lb, g, kg B) The amplifier output can be displayed in 0…10VDC, 0…20mA or 4…20mA 7.3 Displaying of Overload, Over and Underflow In the Operation State the EMGZ309 amplifier will indicate limit violations on the...

  • Page 24: Parameterization Over The Operating Panel

    Operating Manual EMGZ309._.EIP 8 Parameterization over the Operating Panel After offset compensation and calibration the system is configured. It can now be put into operation. The following state diagrams (Fig. 17 to 19) help to navigate through the parameter setting menu. In the Parameterisation State the EMGZ309 can be brought into the 2 modes: “Parameter Selection”...
  • Page 25 Operating Manual EMGZ309._.EIP The display shows the unit of measure that was previously selected. Permanent key pressing expedites the changing speed. If the Device Mode [VoltGauge] is set, these parameters are deactivated Fig. 18: State Diagram Parameter Setting (2 part) E309017e...

  • Page 26: Reset To Default Parameter Set

    Operating Manual EMGZ309._.EIP Fig. 19: State Diagram Parameter Setting (3 part) E309027e 8.1 Reset to Default Parameter Set Factory settings of your EMGZ309 amplifier can be re-established either over the parameter setting menu (see 8.3 “Description of Parameters”) or as shown below: Fig.

  • Page 27: Parameter List

    Operating Manual EMGZ309._.EIP 8.2 Parameter List Parameter Unit Default Remarks Dis Filt. [Hz] 10.0 Out Filt. [Hz] 200.0 10.0 N, kN, lb, g, kg. Unit 100’000 1000 SysForce 100’000 1000 F@OutMax Curr.Out 0...20 or 4...20 4…20 Offset [Digit] –8000 8000 Gain 0.100 20.000...

  • Page 28: Description Of Parameters

    Operating Manual EMGZ309._.EIP 8.3 Description of Parameters Display Filter LCD: Dis.Filt Use: The display filter (lowpass) steadies the value shown in the display when there is a high fluctuation of the force values. The parameter Dis.Filt stores the cut off frequency of the filter. The lower the cut off frequency, the more sluggish the display will be.
  • Page 29 Operating Manual EMGZ309._.EIP System Force LCD: SysForce Use: The System Force [SysForce] determines the measuring capability of your measuring roller. E.g. If two 500 N sensors are installed in your measuring roller, enter 1000N. If only one 500N sensor is used, enter 500N.
  • Page 30 This parameter stores the value determined with the Procedure Calibration (see 4.7 “Calibration over the Operating Panel”). Alternatively you can input a calculated value using the FMS Calculator described in chapter 4.8, if the material tension cannot be simulated. Parameter Range...
  • Page 31 The Ethernet interface of EMGZ309 can be switched on and off with this parameter. The deactivation of this interface reduces the power consumption by 25% and lowers heat generation in the device considerably. FMS recommends to activated the Ethernet interface only when needed.. Parameter Range...
  • Page 32 Operating Manual EMGZ309._.EIP Subnet Mask Address LCD: Subnet Use: The parameter assigns the Subnet Mask of the amplifier in the Ethernet network. This enables the user to communicate via a web browser with the controller. The Subnet Mask must be entered in 4 separate blocks (Sub.

  • Page 33: Parameter Setting Via A Pc

    Operating Manual EMGZ309._.EIP 9 Parameter Setting via a PC The EMGZ309 amplifier can be embedded in an Ethernet network and the parameter setting can be done over this network by means of web browser (Internet Explorer 7 or higher or Firefox 3.5 or higher). The devices have a static IP-address that can be set over the user interface.

  • Page 34: Parameterization In An Ethernet Network Via Web Browser

    Operating Manual EMGZ309._.EIP 9.1 Parameterization in an Ethernet Network via Web Browser First of all it must be certain that the EMGZ309 uses an IP address in a static block (not assigned by the server). For the integration of an EMGZ309 amplifier in your EtherNet network please contact your IT system administrator.
  • Page 35 Operating Manual EMGZ309._.EIP Fig. 25: Current Reading for Device Mode Force Gauge Current Reading Force Fig. 26: Current Reading for Device Mode Volt Gauge Current Reading Volt...
  • Page 36 Operating Manual EMGZ309._.EIP Fig. 27: Parameter list for Device Mode Force Gauge Parameters-Force Fig. 28: Parameter list for Device Mode Volt Gauge Parameters-Volt...
  • Page 37 Operating Manual EMGZ309._.EIP Fig. 29: Offset compensation and calibration for Device Mode Force Gauge Offset-Calibration-Force Fig. 30: Offset compensation and calibration for Device Mode Volt Gauge Offset-Calibration-Volt...

  • Page 38: Offsetkompensation Über Einen Webbrowser

    2. Enter the force corresponding to your calibration weight in Volt (V) in the field “Weight”. If this value is not known, the calibration method with the FMS- Calculator can be used to determine it. (see chapter 4.9 „Analytic Calibration...
  • Page 39 Operating Manual EMGZ309._.EIP Fig. 31: Ethernet-Settings Ethernet Settings Fig. 32: System-Settings System...

  • Page 40: Parameterization Via A Pc (Peer-To-Peer Connection)

    The following chapter describes the procedure for setting up a desktop or laptop computer to communicate with FMS EMGZ309 amplifier. Before connecting the FMS EMGZ309 amplifier with a “cross over cable” directly to a PC, the computer must be configured with a “static” IP address that lets it recognize the EMGZ309 amplifier.
  • Page 41 Operating Manual EMGZ309._.EIP The following dialog box will appear. Make sure the “General” tab is selected. Select the radio button “Use the following IP address:” In the IP address box enter the IP address for the computer that could be 192.168.0.1.
  • Page 42 Operating Manual EMGZ309._.EIP The dialog box will change to look like the following: Click the “OK” button. The following dialog box will appear again:...
  • Page 43 Operating Manual EMGZ309._.EIP Click on the “Close” button. Close the “Network Connection” window Close “Control Panel” The computer is now ready to communicate with the EMGZ309 amplifier: 1. Connect the “cross over cable” to both the EMGZ309 and to the appropriate port on the desktop or laptop computer.

  • Page 44: Dimensions

    Operating Manual EMGZ309._.EIP 10 Dimensions The EMGZ309 series is available in three different housing options. The mechanical dimensions can be seen in the following pages. Fig. 33: Outline Drawing EMGZ309.R rail mount housing E309006e Ethernet connection: RJ-45 connector...
  • Page 45 Operating Manual EMGZ309._.EIP Fig. 34: Outline Drawing EMGZ309.W wall mount housing E309004 Ethernet connection: M12 4-pole D-coded...
  • Page 46 Operating Manual EMGZ309._.EIP Fig. 35: Outline Drawing EMGZ309.S panel mount housing (RJ-45) E309005e...

  • Page 47: Technical Specification

    Operating Manual EMGZ309._.EIP 11 Technical Specification Sensor excitation 5VDC max. 60mA (high voltage stability) Temperature drift offset < 0.01% / K [0.006% / °F] Linearity error < 0.1% Processor cycle time Operation /Parameter Setting 3 keys and LCD 2x8 characters (size 8mm) EtherNet/IP-Bus Interface (optional) Standard: CIP über IEE 802.3...
  • Page 48 Operating Manual EMGZ309._.EIP FMS Force Measuring Systems AG FMS Italy FMS USA, Inc. FMS UK Aspstrasse 6 Via Baranzate 67 2155 Stonington Ave. Suite 119 Highfield, Atch Lench Road 8154 Oberglatt (Switzerland) I-20026 Novate Milanese Hoffman Estates, IL 60169 USA Church Lench Tel.

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