Operation Manual RTM MP System Table of Contents Safety Instructions ..................3 1.1 Description conditions 1.2 List of Safety Instructions System Description ..................5 2.1 Functional Description RTM MP System 2.2 System Components Certifications and Compliancy ..............7 Installation and Wiring ................9 4.1 Area of Machine Rotation 4.2 Force Measuring Sensors on the Static Machine Area 4.3 Force Measuring Sensors on a Rotating Machine Part...
Operation Manual RTM MP System 1 Safety Instructions All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to the equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
The measuring results will be wrong, if this rule is broken. Proper function of the FMS RTM MP System can only be guaranteed with the recommended application of the components. Other arrangements can cause malfunctions.
Operation Manual RTM MP System 2 System Description 2.1 Functional Description RTM MP System RTM MP is an innovative system that utilizes force measuring rollers to capture the tension of individual wires or strands, and then securely transmits this data from the rotating to the static part of the machine.
Operation Manual RTM MP System 2.2 System Components RMGZ Force Measuring Rollers ● Measures the wire tension ● Converts the tension values in an electrical signal EMGZ482T.MP.24VDC ● Amplification and conditioning of the electrical signals ● Wireless transmission of tension data ●...
Operation Manual RTM MP System 3 Certifications and Compliancy This equipment has been tested and found to comply with following rules: ETSI Radio Certification Magnitude of Test (Coverage) Article 3.2 of Directive 1999/5/EC (R&TTE Directive) Certification ETSI EN 300 440-2 V1.5.1 (2009-03) ETSI EN 300 440-1 V1.3.1 (2009-03) ETSI EMC Certification Magnitude of Test (Coverage)
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Operation Manual RTM MP System Caution Changes or modifications made to this equipment not expressly approved by (manufacturer name) may void the FCC authorization to operate this equipment. Caution This devise complies with Part 15 of the FCC Rules and with Industry Canada licence-exempt RSS standard(s).
Note In rotating applications the force measuring sensors are mounted such that centrifugal forces are compensated. If using FMS RMGZ sensors, this can be achieved by turning the Red Point parallel to the rotation axis and in direction of the positive force component (refer to Fig.
The cables are prepared with connectors on both sides for easy assembly Caution Proper function of the FMS RTM MP System can only be guaranteed with the recommended application of the components. Other arrangements can cause malfunctions. Therefore, the installation instructions on the following pages must be followed.
EMGZ482T.MP.24VDC transmitter close to the RMGZ load cells to keep the signal cables short. If no standard FMS cables are used, the connection between force sensors and transmitter must be wired with 2x2x0.25mm [AWG 23] shielded twisted-pair cable.
Operation Manual RTM MP System Caution The shield should be connected only to the electronic unit. On the force sensor side the shield should stay open. Caution Bad earth ground connection may cause electric shock to persons, malfunction of the total system or damage of the electronic unit! It is vital to ensure that proper earth connection is done.
Operation Manual RTM MP System 4.7 Wiring the Receiver EMGZ482R.MP EMGZ482R.MP receives the data captured by the RTM-transmitter and acts as an interface to a PLC or to a close-loop tension controller. Fig. 6 shows the pin assignment on the electronic board. Fig.
Operation Manual RTM MP System 4.8 In- and Output Schematics EMGZ443MP.T and R Fig. 7: In / Output configuration EMGZ443MP.T and R RTM-MP0011e 06.09.2017...
Operation Manual RTM MP System 4.9 Connectors EMGZ443MP.T (rotating machine part) Fig. 8: Signal assignment EMGZ443MP.T (1 part)) RTM-MP 003e Connectors are shown form the mating side. 06.09.2017...
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Operation Manual RTM MP System Fig. 9: Signal assignment EMGZ443MP.T (2 part)) RTM-MP 004e Connectors are shown form the mating side. 06.09.2017...
Operation Manual RTM MP System 4.10 Connectors EMGZ443MP.R (static machine part) Fig. 10: Signal assignment EMGZ443MP.R (1 part)) RTM-MP005e Connectors are shown form the mating side. 06.09.2017...
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Operation Manual RTM MP System Fig. 11: Signal assignment EMGZ443MP.R (2 part)) RTM-MP006e Connectors are shown form the mating side. 06.09.2017...
Operation Manual RTM MP System 5 Configuration of the RTM MP System FMS delivers the RTM MP System with preset hardware components, installed software, a configured 2.4 GHz radio-link. 5.1 RTM MP Quick Start 1. After having mounted and wired the RTM MP system components on your machine power up transmitter EMGZ482T.MP and receiver EMGZ482R.MP...
Operation Manual RTM MP System The keys on the operating panel of the EMGZ482R.MP version are all deactivated and have not their normal function as in the standard version. Key function during operation Key deactivated Key deactivated Key deactivated Key deactivated Keys deactivated Key deactivated Key deactivated...
FMS Calculator. This Calculator can be down loaded from the FMS web page. FMS Fig. 13: Calibrating the measuring amplifier recommends using the method RTM00020e with the weight (see Fig. 13) since it delivers the most accurate results.
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Operation Manual RTM MP System The EMGZ443MP.T and EMGZ443MP.T differ in their connector assignment. The mechanical dimensions of the housing are the same. Fig. 16: Outline Drawing EMGZ443MP.T and EMGZ443MP.R E443001 06.09.2017...
Operation Manual RTM MP System 7 Trouble Shooting Error Cause Corrective action Relay “Radio lost” is Radio link to Speisespannung an EMGZ482R.MP is EMGZ482T.MP.24VDC und active interrupted. EMGZ443MP.T überprüfen Metallic objects Remove metallic objects from between the radio path. transmitter and receiver cause radio interferences Feedback value doesn’t...
Operation Manual RTM MP System 8 Technical Data EMGZ482T.MP.24VDC Number of Channel 2 channels for 2 sensors Measuring Error <0.05% FS Sensor Supply 3.0 VDC, max. 20mA, high stability Power Supply 24VDC via slip rings (18...36VDC /10W max. 0.5A) Resolution A/D Converter ±8192 Digit (14 Bit) Wireless Interface 2.44 GHz...
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Operation Manual RTM MP System EMGZ443MP.T Propagation delay ≤ 5 ms Interface RS485 Proprietary Analogue output 0…10 VDC or 4...20mA Analogue input 0…10 VDC or 4...20mA Encoder inputs 2 channels max. 100kHz Digital outputs 8 outputs; max. 100 mA / output (source) Digital inputs 8 inputs 5…36 VDC Power supply...
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Operation Manual RTM MP System 06.09.2017...
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Operation Manual RTM MP System FMS Force Measuring Systems AG FMS Italy FMS USA, Inc. FMS UK Aspstrasse 6 Via Baranzate 67 2155 Stonington Ave. Suite 119 Highfield, Atch Lench Road 8154 Oberglatt (Switzerland) I-20026 Novate Milanese Hoffman Estates, IL 60169 USA Church Lench Tel.