Page 1 CrimpCenter 64 SP Base Machine Original Operating Manual Edition 1.0 (01-2020) 1 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 2 Translation of the original manual All non-German language editions of this document are translations of the original manual. © 2019 Schleuniger | ID-0000000299-004-EN Part #: 481 079 2 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 3: Table Of Contents
Cover........... . 3 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 4 ........... 4 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 5 Introduction..............5 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 6 MAINTENANCE SHEET - CONTROL CABINET - CHECK FILTER 9.14 ..... 6 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 7 ........... OVERVIEW OF SYMBOLS LIST OF FIGURES PERSONAL NOTES ADDITIONAL DOCUMENTS WIRING DIAGRAMS INDEX 7 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 8: General
1. General GENERAL Thank you for your trust in Schleuniger technology! You have acquired a high performance product from Schleuniger, carefully designed and manufactured in our factory. Read through this manual with due care and attention. It contains important tips and safety instructions, which allow precise and reliable wire/cable production.
Page 9: Contents Of The Manual
15)". Operating Manual - EASY User Software A detailed Operating Manual for the operation of the user software CrimpCenter 64 SP. The Operating Manual is meant for the beginner as well as for the experienced user (qualified personnel) as a learning- and reference guide.
Page 10: General Symbols And Legend
The following abbreviations are used. Abbreviation Meaning Description Fig. Figure Figures are captioned as "Fig." Millimeter All Measures in the manual are given in millime- ters. 10 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 11: Figures
Figures 1.5.3 Pictures may differ from your product. Schleuniger always strives for a clear, understandable and consistent visual language. That's why illustrations are clearly identified as good as possible. with a clear recognition value are used across products.
Page 12: Warranty Statements And Policies
See also chapter "2.4 Intended usage of product (Page 19)". In particular please note: Modifications lead to the loss of the guarantee by the manufacturer. 12 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 13: Environmental Protection
If you need maintenance / a technician. Phone +49 (0) 2195 929 170 E-Mail servicecst@schleuniger.de Training If you need training. Phone +49 (0) 2195 929 115 E-Mail trainingcst@schleuniger.de 13 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 14: Updating
Your safety is important to us. In order to remain up to date and receive information about safety and security, please contact your local Schleuniger service partner. 14 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 15: Safety
Exclusively employees of the Schleuniger GmbH in Radevormwald. Third Person External persons attracted by Schleuniger Partner Personnel of the operating company Service technician Employees of Schleuniger 15 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 16 First-aid measures Qualified Personnel Technical skills Product-specific training Qualification Know-how in wire processing techniques Accident prevention First-aid measures Operating personnel Product-specific training Qualification Accident prevention First-aid measures 16 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 17: Tasks / Authorities
✓ ✓ Modifies product ✓ ✓ Disassemble product ✓* ✓* ✓ ✓ Disposes the product properly ✓* ✓* ✓ ✓ *depends on the application specific training 17 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 18: Responsibilities
2. Safety RESPONSIBILITIES The legal entity has to ensure, that every employee, working with the Schleuniger product has received training in accordance with these operating manual (initial operation, opera- tion, maintenance). Die Ausbildung des Bedienpersonals muss folgende Punkte enthalten: Purpose of the machine See also chapter "2.4 Intended usage of product (Page...
Page 19: Intended Usage Of Product
Schleuniger accepts no responsibilities for consequences resulting from improper use. Any modification requires the written consent of the Schleuniger GmbH. 19 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 20: Reasonably Foreseeable Misuse
Thereof excluded are official options and accessories, provided for the product from the Schleuniger GmbH. The product CrimpCenter 64 SP is not intended for the processing of materials with the fol- lowing characteristic: Explosive Flammable...
Page 21: Personal Protective Equipment
Observe the safety markings for the protective equipment in the working area. Eye protection 2.8.1 To protect the eyes from small particles produced during wire/cable stripping and cutting. 21 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 22: Protective Clothes
Never operate the machine without its safety cover. Operate the product always with the ground connector connected in the power cord. 22 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 23: Sources Of Danger / Residual Risks
Never deactivate or bypass the safety circuits, if the machine does not work correctly. In this case switch off the machine and contact your Schleuniger service partner. Processing stations may only be put into operation when tightly mounted on the provi- ded substructure by Schleuniger.
Page 24: Safety Installations
To avoid any dangerous situations and for an optimal performance, it is not allowed to make any modifications to the software, without explicit written permission of the manufacturer. Options and accessories Excluded are official options or accessories offered by Schleuniger. 24 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 25: Transport / Packaging / Storage
Risk of accident during transport! The following instructions are to be followed! During transport with the forklift lift the not too far above the ground. Drive slowly and carefully. 25 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 26: Safety Directions For The Transport
If partic- Avoid moistness ularly heavy or bulky packages can not be stored in ware- houses or sheds, they must be carefully planned. 26 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 27: Transport Inspection
Remove all transport locks (cable ties, cords, foamed plastics) and check for free move- ment of all accessible cylinders and drives. (if available, observe packaging notes) 27 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 28: Lifting Points
Transport fixations . For later transportation store the transport fixations. LIFTING POINTS Fig. 1: Lifting Points Lift the CrimpCenter 64 SP only at the marked positions (1) and (2) with the hand lift truck or with the fork lift. PACKAGING Storage 3.6.1...
Page 29: Storage
Make sure that the assemblies are not placed directly on the floor. Storage on planks is recommended. 29 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 30: Product Specifications
Width (A) 1140 Length of conveyor belt (B) depending on model Depth (C) 1450 Height with safety cover close 1860 Height with safety cover open 2900 30 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 31: Technical Specifications
Ambient temperature 15 ° - 40 ° Celsius | 59 ° - 104 ° Fahrenheit CE conformity The CrimpCenter 64 SP complies with the standards of CE and EMC machine directives men- tioned in the „EC Declaration of Conformity“ or the „Declaration of...
Page 32: Planning Data
The maximum load of the ground must not be exceeded and it must be even. Install the CrimpCenter 64 SP in a horizontal and stress-free position using the installation devices. Height from floor to the upper side of the aluminum base plate must be 940 + 5 mm (37"...
Page 33: Electric And Pneumatic Connection
If there are additional applications installed on the machine, the documentation of the specific manufacturer has to be considered. Install and operate the CrimpCenter 64 SP in a dry and dust-free room at an ambient tem- perature between 15 - 40° C.
Page 34: Position Of The Supply
The position of the power supply is located beneath the platform beside the maintenance unit (pneumatic unit). Fig. 3: CrimpCenter 64 SP - Location of the supply connections below the platform MACHINE AREAS Fig. 4: CrimpCenter 64 SP - Machine areas...
Page 35: Rating Plate
The rating plate is situated beneath the main switch. (the manufacturing date is included in the serial number) *for further information please see chapter "4.3 Planning data (Page 32)" 35 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 36: Product Description
Center. Thanks to the positioning help it is no more necessary running back to the touch screen during setup. The CrimpCenter 64 SP can be used as a stand-alone machine or fully integrated into a net- work. Using international IT standard technology, integration is done quickly using your existing infrastructure.
Page 37 Exceptions may depend on application, wire and other variables. You may need additional products to produce the illustrated wires. It may be necessary to make changes to your CrimpCenter 64 SP in order to produce the illustrated wires. 37 | 268...
Page 38: Basic Equipment
5. Product description BASIC EQUIPMENT Your CrimpCenter 64 SP is already equipped in the basic configuration with some functions, which are described below. You will also get an overview of some elementary areas and assemblies of your product. Notice Please note that your product can be adapted to the individual requirements of your production.
Page 39 5. Product description Assemblies of the Base Machine Fig. 7: CrimpCenter 64 SP - Assemblies of the basic machine the straightening unit Wire feed Safety Cover Swivel - Side 1 Cutting and stripping unit Swivel - Side 2 Deposit Gripper...
Page 40 Fig. 10: Wire feed - Quick-release fasteners Safety Cover The safety cover is an elementary part of the TÜV-approved safety concept and protects the operator. Fig. 11: CrimpCenter 64 safety cover 40 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 41 Notice Depending on the wire to be processed, better results can be achieved with other blades. When choosing the right blades, the Schleuniger Service is happy to help. 41 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 42 The extraction tray takes the last batch pro- duced. Fig. 17: CrimpCenter 36 SP - Conveyor belt 42 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 43 An overview of the different processing options can be found here "5.3.1.1 Processing Capabilities (Page 45)". If your request for production is not listed there, please do not hesitate to contact us. We offer customized solutions. 43 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 44: Check
Depending on the wire length, faulty wires are collected in the deposit tray. These are clearly recognizable by the cut off wire end. 44 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 45: Optional Equipment
Process 5.3.1 Processing Capabilities The following table shows the applications that are possible with your CrimpCenter 64 SP. Depending on the application, additional products may be needed. Requirements for the application are indicated in each case. Recommendations for additional application enhancement products, if any, are provi- ded.
Page 46 The two wire ends of the other side are individually crimped with crimp of different type. Prerequisite 2 Crimping stations - Side 1 Crimping station - Side 2 Double gripper module - Side 2 46 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 47 Twisting station - Side 2 Tinning station - Side 2 Crimping station - Side 2 Sealing station - Side 2 Twisting station - Side 1 Tinning station - Side 1 47 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 48 Hot stamping device in front of the CrimpCenter Window - Stripping From the wire a window is isolated. Prerequisite Wire stripping device in front of the CrimpCenter 48 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 49 In order to reduce the stress on the wire, the use of an wire feeding machine is recommended. This is recommended for wires with max. outer diameter of 12 mm | 0.47“ and with low bending strength. 49 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 50 Orders of wires of different lengths with the same wire type can be cleverly distributed to the same material source to reduce the amount of waste. Prerequisite EASY Software - Extension - Wire list processing 50 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 51 Thermo transfer printer for all-round printing (360 °) of wires. Especially suitable for printing barcodes and graphics (for example logos). Marking - Hot Stamp Hot stamping device for marking wires. Especially suitable for permanent markings. 51 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 52 5. Product description CenterStrip 1000 Preliminary station for the intermediate insulation (window) of wires. PreFeeder Cable feeding machine for the gentle and even supply of lines. 52 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 53 Crimp Height Adjustment - Electric - UniCrimp 222 The electric crimp height adjustment is integrated into the UniCrimp 222 and can be adjusted via the EASY software. Prerequisite UniCrimp 222 53 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 54 Depositing Table The depositing table is designated for additional devices, like PullTester or CHM. Overloading may lead to permanent damage of the deposit- ing table. 54 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 55 5. Product description Available Software The following table lists the most important software enhancements currently available. Please check regularly with your Schleuniger sales and service partner for new develop- ments. EASY ProductionServer The EASY ProductionServer can be used to optimize the wire processing of linked CrimpCenter in a network environment.
Page 56 Notice The EASY DeveloperKit is a pure development environment and must not be installed on a CrimpCenter! The EASY version used may differ from your CrimpCenter. 56 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 57: Check
The operation is completely done with the CrimpCenter software EASY Blade change without cable chaos Easy and fast setup Measurement results are displayed almost in real time 57 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 58 With the PullTester, the pull force can be checked. Depend- ing on the type of PullTester, the values can only be dis- played and used in the EASY software. 58 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 59: Fact Sheet
Not the right product for your application? Talk to us and / or visit our website. Schleuniger will be glad to provide you with information about all available products, all the latest news, as well as customized solutions for your indi- vidual requirements.
Page 60 Guide plate for longitudinal transport contact strip Accessory kit for pneumatic crimping applicators SplitCycle processing capability Various adapter kits for non-standard crimping applicators (including different closing heights) Backlash-free crimping applicator holder 60 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 61 Miniseal and Hard Shell SealKits sion kits SealKits Large transparent seal container AdapterKit for the integration of other seal kits Spare parts kits Adjustment gauge for AdapterKit SealCleaner 20 61 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 62 Process time reduced to less than 200 ms crimping applicators (including different closing heights) Material Backlash-free crimping applicator holder Hard Shell Seal Mini Seal Oval seals Seal with special requirements Silicone seal 62 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 63 EASY mechanical settings) operator software and is done without the Simple operation directly via the Crimp- use of tools. Center operator software EASY 63 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 64 Adapter for various applicator holders mum flexibility. Programmable twisting speed and take- off speed. All production parameters are program- med and saved via the machine inter- face. 64 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 65 Suitable for conductor cross sections up Special jets to optimize the tin jet to 2.5 mm² (14 AWG) Optional for conductor cross sections up to 4 mm² (12 AWG) 65 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 66 PC- tion for quality assurance based control. Cooling unit (50Hz / 60Hz) for automatic use (recommended) Various rod electrode sets for different cable cross-sections 66 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 67 Complex wire lists with all text information can be saved for later retrieval, which minimizes set-up and changeover times. The production of large batch sizes as well as individual pieces are thus efficiently possible. 67 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 68 Prints can be applied to multiple positions on the wire as needed. 68 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 69 Integrated temperature controller Scope of Application The Schleuniger HotStamp 4500 is a hot stamping machine for a variety of insulation materi- als; e.g. PVC, Teflon®, Tefzel®, crosslinked wires (cross-linked), SXL and GXL up to 15 mm out- side diameter With this compact device it is possible to emboss both wire ends simultane- ously and differently with up to 16 characters each.
Page 70 (isolated). Thanks to precise processing of the product-specific forming blades, injuries to the strand are excluded. All common insulation is pro- cessed. 70 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 71 Schleuniger fully automatic crimping machine. A controlled roller drive transports the wire very gently and evenly into a store. While the wire is being pulled in, the fully automatic crimping machine removes the wire from the memory for further pro- cessing.
Page 72: Available Options
Not the right product for your application? Talk to us and / or visit our website. Schleuniger will be glad to provide you with information about all available products, all the latest news, as well as customized solutions for your indi- vidual requirements.
Page 73 The system determines in which zone the contact took place. These results are compared with the set parameters. Produced wires that do not meet the set quality requirements are treated and rejected as with other Schleuniger quality monitors. 73 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 74 Once the handle is lowered, the spring-loaded mandrel makes contact with the pattern. The operator can now adjust the pattern to achieve the most accurate result possible. 74 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 75 The following products are examples of our product portfolio. PullTester 320 The PullTester 320 is a motor-driven measuring device for Schleuniger fully automatic crimp- ing machines. The PullTester 320 measures the pull-off force values of crimp connections and ultra-white connections in a wider range than single-range encoders. Withdrawal forces are critical parameters in quality control and quality control.
Page 76 WinCrimp Basis-Software 50 mm/min (0,98 oder 1,97“/min) Alternative force ranges PullTester 20-50: 500 N (110 lbs.) @ 50 / Network cable 100 mm/min (1,97 oder 3,94“/min) Accessories 76 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 77 Since some test specifi- cations require a uniform pulling speed, the Schleuniger PullTester 25 is equipped with a drive motor system that ensures this uniformity over the entire measuring range, thus guar- anteeing accurate and reliable measurement results.
Page 78 Since some test specifications require a uniform pulling speed, the Schleuniger PullTester 27 is equipped with a drive motor system that ensures this uniformity over the entire measuring range, thus guarantee- ing accurate and reliable measurement results.
Page 79: Available Software
Not the right product for your application? Talk to us and / or visit our website. Schleuniger will be glad to provide you with information about all available products, all the latest news, as well as customized solutions for your indi- vidual requirements.
Page 80 PC. There, the data can be analyzed with the "CFM - Analysis Tool". In simulations, the parameters of the data set can be changed to find alternative settings. In addition, reports can be generated. 80 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 81: Depositing Table
5. Product description Depositing Table 5.4.4 81 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 82: Sample Configurations
CrimpCenter 64 SP. Sample Configuration 1 5.5.1 Fig. 20: CrimpCenter 64 SP - Sample Configuration - Crimp and Seal - Quality Assurance The CrimpCenter is equipped with the following stations and options in this configuration. Platform - Side 1 Sealing station...
Page 83 5. Product description Sample Configuration 2 5.5.2 Fig. 21: CrimpCenter 64 SP - Sample Configuration - Crimp and Seal The CrimpCenter is equipped with the following stations and options in this configuration. Platform - Side 1 Sealing station Platform - Side 1...
Page 84 5. Product description Sample Configuration 3 5.5.3 Fig. 22: CrimpCenter 64 SP - Sample Configuration - Crimp and Crimp The CrimpCenter is equipped with the following stations and options in this configuration. Platform - Side 1 --- free --- Platform - Side 1...
Page 85 Reject contact blade top Reject contact blade bottom V-stripping blade 0.5 (set, 4 pieces) V-stripping blade 1.5 (set, 4 pieces) Conveyor belt basic module 2m or 4m 85 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 86 Modifications not approved by Schleuniger GmbH voids the oper- ating license of the product. 86 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 87 2.▹ Only now may the CrimpCenter be switched on again. Position of the main switch The main switch is located under the wire feed. Fig. 24: CrimpCenter 64 SP - Main Switch 87 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 88 Fig. 25: Operating area - Emergency stop switch Position of the emergency stop switches An emergency stop switch is located underneath the wire feed. Fig. 26: Wire feed - Emergency stop switch 88 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 89 6. Safety elements / danger areas Position of the emergency stop switches An emergency stop switch is located on the CommandPod. Fig. 27: CommandPod - Emergency stop switch 89 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 90 There must also be no contact between the safety cover and the connections of the stations. 90 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 91 Fig. 29: CrimpCenter 36 S - Safety switch Position of the safety switch The safety switch is located inside the safety cover between the swivel arm and the con- trol cabinet. 91 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 92 Press the button again and the downward movement continues, until the cover has reached its lowest position and the cover is closed completely. 92 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 93 Fig. 33: Wire feed - Confirm button Position of the confirm buttons One confirm button is located on the CommandPod. Fig. 34: CommandPod - Confirm Button 93 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 94 Observe the use of the personal protective equipment. Danger Zones when Safety Cover is closed 6.5.1 Fig. 35: CrimpCenter 64 SP - Hazardous Areas - Safety Cover - Closed In the area of the wire feed Danger of hand injury!
Page 95 There is a risk of injury by moving parts! The area of the conveyor belt Machine starts automatically! Danger due to escaping wires! Danger of hand injury! There is a risk of crushing! 95 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 96 There is a risk of injury by moving parts! Danger zones when Safety Cover is open 6.5.2 Fig. 36: CrimpCenter 64 SP - Hazardous Areas - Safety Cover - Opened In the area of the stations and the entire platform Danger of hand injury! Area in the control cabinet The machine is equipped with a independent power supply.
Page 97 Risk of injury due to wrong order! Improper handling may result in injury! The following instructions are to be followed! The following instructions must be carried out in the listed sequence. 97 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 98 Remove wrapping and transportation locks, if any, not before the final place of installation is reached. Install the CrimpCenter 64 SP in a horizontal and stress-free posi- tion using the installation devices. Height from floor to the upper side of the aluminum base plate must be 940 + +5 mm (37" + 0.2").
Page 99 The following instructions are to be followed! Try to enhance the conditions, for example by using air condition- ing. If you have further questions, please contact your authorized Schleu- niger service partner. 99 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 100 Before shipping the CrimpCenter, mount the bracket. 1.▹ Position the bracket in alignment with the mounting holes. » Hold the position. 2.▹ Insert the marked screws. » Tighten the screw(s). 100 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 101 » Keep the washer(s) in a safe place. 3.▹ Remove the bracket. » Keep these. 4.▹ Loosen the quick release and remove the disc. » Keep these. 101 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 102 9.▹ Repeat the whole process for all existing Dual ToolingShuttle. Fig. 38: Bracket 2 - Dual ToolingShulttle Fig. 37: Bracket 1 - Dual ToolingShulttle Installation Caution Before shipping the CrimpCenter, mount the bracket. 102 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 103 6.▹ Position the bracket in alignment with the mounting holes. » Hold the position. 7.▹ Insert the marked screws. » Tighten the screw(s). 103 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 104 7. Installation / Mounting 8.▹ Repeat the whole process for all existing Dual ToolingShuttle. 104 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 105 1.▹ Remove the marked screws. » Keep the screw(s) in a safe place. 2.▹ Remove the straightener. » Keep this. Not all screws are visible in the picture. 105 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 106 If the variant you want to demount should only stand on one foot, please make sure that you can safely place the demounted module. We recommend to use a suitable holder. 106 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 107 CrimpCenter. » Put the conveyor belt on the holder. Installation The mounting takes place in reverse order. Notice Note that the conveyor belt must be aligned. 107 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 108 If your CrimpCenter is equipped with Dual ToolingShuttles, these have been demounted for transport. These must be mounted before commissioning. If you want to transport your CrimpCenter you have to demount the Dual ToolingShuttle again. 108 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 109 6.▹ Push the cylinder (3) from below through the intake on the CrimpCenter, into the intake of the Dual ToolingShuttle. 7.▹ Insert the marked screws (4). » Tighten these screw(s). 8.▹ Connect the marked pneumatic cable (5). 109 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 110 » Keep the screw(s) in a safe place. 7.▹ Pull the cylinder down (5). » Remove this. » Keep this. 8.▹ The Dual ToolingShuttle can now be removed. 110 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 111 DANGER Risk of injury due to electrical voltage! Important when connecting the transformer: Check the correct connection. Consult the wiring diagram. 111 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 112 10 --- free --- 11 Lan 1 - RJ45 12 Lan 2 - RJ45 13 Robotic interface 14 PreFeeder 60 15 X13 16 --- free --- 112 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 113 6 --- free --- 7 --- free --- 8 X15 9 Service switch 10 USB 11 USB 12 USB 13 --- free --- 14 --- free --- 15 X14 113 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 114 The connection for the CommandPod is located under the wire feed. Be sure to connect your CommandPod. Notice Without a connected CommandPod, the CrimpCenter is not ready for operation! 114 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 115 Training of staff shall be in compliance with government regula- tions. DANGER Risk of injury due to electrical voltage! Important when connecting the transformer: Check the correct connection. Consult the wiring diagram. 115 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 116 Maintenance work may only be executed by technical specialist. See also chapter “Personnel Qualification” and “Personal Protective Equipment”. The computer (1) is mounted inside the con- trol cabinet door. 116 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 117 The following instructions are to be followed! During maintenance personal protective equipment has to wared. WARNING Risk of tilting! As soon as the screws are removed the station can tilt! 117 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 118 Mounting and demounting may only be carried out by trained specialist personnel. Changes to the existing configuration can lower the safety of your CrimpCenter. If you are unsure, please contact the Schleuniger Service, they will be happy to help. Caution After changing the position of a station, check if the safety cover is still safe.
Page 119 2.▹ Lift the station exclusively at these points with a load handling device by using straps. Caution The maximum load of the load handling devices must not be exceeded. Observe the notes for the lifting device in the operating manual. 119 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 120 The person, which is actuating the confirm button, is responsible that no other person is in the danger zones! Only trained personnel are allowed to use the confirm button. 120 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 121 Be sure to observe the maintenance leaflet for surface care (in the manual of the base machine). Damage to the surface coating must be repaired immediately. 121 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 122 Press the button again and the downward movement continues, until the cover has reached its lowest position and the cover is closed completely. 122 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 123 Fig. 52: Operating area - Confirm button Position of the confirm buttons One confirm button is located on the CommandPod. Fig. 53: CommandPod - Confirm Button 123 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 124 Position / Save position Cancel Start / Stop Production 0,1 mm / 0,01° Angle Move forward 1 mm / 0,1° Angle Move backwards 1° Angle Move left Move right 124 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 125 Fig. 54: CommandPod - Emergency stop switch Position of the confirm buttons One confirm button is located on the CommandPod. Fig. 55: CommandPod - Confirm Button 125 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 126 The LED Element - Yellow and Green lights. EASY "Production" menu is open EASY "Sample" menu is open LED Element - Blue (5) The LED Element - Blue lights. Service 126 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 127 In this configuration, all available events can be set. It is possible to adjust the assigned col- ors and signals of events. The options depend on the individual CrimpCenter configuration. There are logical exclusions under individual events. 127 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 128 Priority Signals - Although, according to the defined event, the red LED signal should just go on, it continues to flash because flashing is being handled with highest priority. 128 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 129 Error mode There is an error. Initial position running Initial position running The "Production" menu is active. Sample running Sample running Sample operation is in progress 129 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 130 Acknowledgment of the In EASY, the acknowledgment is deposit tray deposit tray open for emptying the deposit tray. Production stopped Production stopped The production was stopped. 130 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 131 The optimum pressure depends on various factors, such as conductivity and insulation type, centering of the conductor in the insulation, process temperature and humidity. Gripper pressure The recommended values are already stored in the EASY software. 131 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 132 Caution There is a risk of injury by crushing and by automatic starting. Make certain, that no persons are near the machine. 132 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 133 8. Commissioning 8.▹ The main pneumatic valve must be open. Fig. 57: Pneumatic main valve - opened 9.▹ The pneumatic pressure must be in perfect order. 133 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 134: Use Dual Toolingshuttle
The correct installation and alignment of the station is required! The correct connection of all cables is required! For individual steps, the CrimpCenter automatically switches off the control voltage! 134 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 135: Safety Instructions
The staff is obliged to wear the additional personal protective equip- ment. The extra personal protective equipment includes Fire-proof jacket. Leather apron. Heat-resistant safety gloves. Face protection. 135 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 136 The following instructions are to be followed! The staff must always wear the prescriptive personal protective equipment! carefully, responsibly and carefully handle the station! 136 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 137 137 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 138 The operation company of the machine is responsible for the selec- tion and use of other flux and / or tin solder. The interaction of the two substances is to be considered! 138 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 139: Prerequisite
Status / Condition / Position Main Switch Not pressed Emergency stop switch (All) Control voltage This side up Safety Cover EASY Software Started and logged in 139 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 140: Align The Basic Machine
The air bubble of the spirit level must be exactly in the middle, between the strokes. The basic machine must be horizontal and warp-free. 140 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 141 23 mm open-end wrench. 9.▹ Bring the control cabinet into the bal- ance using the adjustable feet. 10.▹Then tighten the locknuts. 141 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 142 11.▹Make sure that the slide rail of the con- veyor belt mount is greased. 12.▹If available, open the tension lever of the tape measure shelf. 142 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 143: Insert And Align The Conveyor Belt
5.▹ Place the spirit level, as in the picture on the foot of the conveyor belt. The conveyor belt must be aligned using the spirit level. 143 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 144 Pay attention to the marked position. The rail must rest completely. 10.▹Check whether the conveyor belt is still in the balance. 11.▹Correct if necessary. 12.▹Secure the conveyor with the marked toggle screw. 144 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 145 13.▹Tighten the locknuts on the conveyor belt. 14.▹Connect the two hoses and the sensor cable to the base machine. 15.▹Connect the plug to the socket on the control cabinet. 145 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 146 6.▹ Place the spirit level, as in the picture on the foot of the conveyor belt. The conveyor belt must be aligned using the spirit level. 146 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 147 Pay attention to the marked position. The rail must rest completely. 11.▹Check whether the conveyor belt is still in the balance. 12.▹Correct if necessary. 13.▹Secure the conveyor with the marked toggle screw. 147 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 148 14.▹Tighten the locknuts on the conveyor belt. 15.▹Connect the two hoses and the sensor cable to the base machine. 16.▹Connect the plug to the socket on the control cabinet. 148 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 149: Use Toolingshuttle
There is a risk of injury if there are no Tooling Shuttles mounted. The following instructions are to be followed! Never operate the CrimpCenter without the ToolingShuttle and / or the guard plates! 149 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 150 Fig. 58: Dual ToolingShuttle - Gray - Engaged Fig. 59: Dual ToolingShuttle - control ele- ment Fig. 60: Dual ToolingShuttle - Gray - middle Fig. 61: Dual ToolingShuttle - gray - end posi- position tion 150 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 151 Fig. 64: Dual ToolingShuttle - Orange - mid- Fig. 65: Dual ToolingShuttle - control ele- dle position ment Fig. 66: Dual ToolingShuttle - Orange - Engaged 151 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 152 Lever in the left position The station is going down. Lever in the right position The station is going up. Fig. 67: UniCrimp 221/222 - Working height 152 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 153 Depending on your user rights, you can set up and configure the CrimpCenter. For further information about the operating with the EASY software please see the EASY operating manual. 153 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 154 CrimpCenter type Wire type Wire diameter When selecting the right set for your application, your local Schleuniger representative will be happy to help. Overview - Guides Below we show you the different parts of a guide tube set for your CrimpCenter.
Page 155 Operating unit 1.▹ Switch off the control voltage! Guide - Wire Feed Inlet guide tubes 2.▹ Loosen the highlighted clamping screw. » Do not remove them. 155 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 156 » Do not remove them. » The guide tube must be able to be moved. 14.▹Remove the old guide. 15.▹Remove the complete old guide tube set. » Keep this. 156 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 157 Guide - Swivel - insert at Swivel 19.▹Pass the free side of the new guide up to the head of the swivel. » Pass these through this opening. 157 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 158 24.▹Remove the old guide. » Keep these. 25.▹Insert the new guide. 26.▹Push it in until it stops. 27.▹Release the lever. 28.▹Check the new guide for proper seat. 158 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 159: Insert Wire
8.7.11 Straightener Different straightener are available for the CrimpCenter. Your local Schleuniger representative will be glad to provide you with information about all available products, all the latest news, as well as customized solutions for your individual requirements. Fig. 70: Straightener - Complete - Simple Fig.
Page 160 2.▹ Guide the wire to be produced through the ceramic bush and the perforated disc. » The wire must be able to move smoothly through the opening. 160 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 161 These settings must be carried out for every order. 6.▹ Reduce the distance (angle) on the left side with the knob (2). The left straightening rollers (6) should easily walk the line. ➥ 161 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 162 » The CrimpCenter will take in the wire. Route the wire through the complete guide tube set. 6.▹ Hold down the buttons until the wire comes out at the end of the guide. 162 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 163: Feed
Here you can set the acceleration when starting up the wire feeding unit. Deceleration Deceleration Here you can set the deceleration when running down the wire feeding unit. 163 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 164 Switched off The slip error is neither corrected nor dis- played. Clamping pressure Clamping pressure Here, the contact pressure of the feeding belts can be adjusted. 164 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 165: Adjust The Clamping Force Of The Gripper
1. Swivel movement Swivel movement Here you can set the speed, at which the speed side 2 speed side 2 swivel moves away on side 2. 165 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 166 When this feature is enabled, the wire will strip strip be pulled back slightly after the partial deduction cut to ensure that the section is completely disconnected 166 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 167: Conveyor Belt
The cable tray moves out independently! Conveyor belt Fig. 80: CrimpCenter 36 SP - Conveyor belt With the conveyor belt the processed wires are transported out of the CrimpCenter. 167 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 168 Here the value 60 would be set on the Likewise, the depositing quality of the wires scale. can be improved with the sliding plate. 168 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 169 The change and extension of the modules for the different lengths offered is thereby facilitated and accelerated. Fig. 87: Conveyor belt - Control box 169 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 170 The parameters stored in the conveyor belt module depend on the position. The parameters stored in the conveyor belt module depend on the CrimpCenter series. Your local Schleuniger representative will be happy to help. 170 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 171: Referencing
Fig. 88: Setup block Notice EASY-Software (4/18)) show The bolt marked headings (e.g. where an information is shown and / or where an action has to be carried out. 171 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 172 Cutting unit - Pulleys 6.▹ If the cutting unit is not completely opened, move it manually. The cutter blocks can be moved apart by turning the pulleys. 172 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 173 Cutting Unit - Cutter block support 15.▹Clean the contact surfaces of the cutter blocks. » The setup block can thus rest exactly. 173 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 174 EASY-Software (11 / 18) "Please switch on the control voltage. Take current motor position as "0" position for the cutter head!" Operating area 19.▹Switch on the control voltage. 174 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 175 "Mount the upper cover of the cutting unit." Cutting unit - Cover 27.▹Place the upper cover of the cutting unit. 28.▹Insert the screws and countersinks. » Tighten this. The referencing is completed. 175 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 176 (article number 50000 580 482) for referencing. Notice EASY-Software (4/18)) show The bolt marked headings (e.g. where an information is shown and / or where an action has to be carried out. 176 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 177 6.▹ Remove the upper cutter block. » Keep this. 7.▹ Remove the lower clamping screw. » Keep this. 8.▹ Remove the lower cutter block. » Keep this. 177 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 178 11.▹Place the setup block in the lower intake. 12.▹Insert the clamping screw. » Tighten this. Notice The block can only be mounted in one direction. Fig. 91: Set-up pin (1) 178 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 179 17.▹Move the stripping until the ring touch- es the shaft of the tip. 18.▹When the desired position is reached, save the position. 179 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 180 23.▹Hold fast the upper cutter block. 24.▹Insert the clamping screw. » Tighten this. 25.▹Mount the lower cutter block. 26.▹Insert the clamping screw. » Tighten this. The referencing is completed. 180 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 181 (article number 434 202) Notice EASY-Software (4/18)) show The bolt marked headings (e.g. where an information is shown and / or where an action has to be carried out. 181 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 182 6.▹ Remove the upper cutter block. » Keep this. 7.▹ Remove the lower clamping screw. » Keep this. 8.▹ Remove the lower cutter block. » Keep this. 182 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 183 11.▹Place the setup block in the lower intake. 12.▹Insert the clamping screw. » Tighten this. Notice The block can only be mounted in one direction. Fig. 94: Set-up pin (1) 183 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 184 17.▹Move the stripping until the ring touch- es the shaft of the tip. 18.▹When the desired position is reached, save the position. 184 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 185 23.▹Hold fast the upper cutter block. 24.▹Insert the clamping screw. » Tighten this. 25.▹Mount the lower cutter block. 26.▹Insert the clamping screw. » Tighten this. The referencing is completed. 185 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 186 Make sure that the middle of the wire at the guide tube of the swivel strip-in and at the grip- per side 2 is exactly 270 mm above the platform. 186 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 187 "Switch-off the compressed air by closing the blocking valve of the gripper side 1." Behind swivel arm side 2 4.▹ Close the blue valve. Fig. 96: Air valve - Closed 187 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 188 "Switch-off the compressed air by closing the blocking valve on side 2." Behind swivel arm side 2 11.▹Open the blue valve. Fig. 97: Air valve - Open 188 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 189 Gripper - Side 2 16.▹Move the swivel out of the work area. 17.▹Open the gripper. 18.▹Remove the setup pin. » Put it back to the tool box. 189 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 190 EASY-Software (18 / 21) “Please close the safety cover. ” Operating area 21.▹Lower the safety cover. EASY Software "Referencing completed." 22.▹Confirm message. The referencing is completed. 190 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 191: Servicing / Maintenance
Maintenance interval The maintenance sheets (base machine) comprise information on how to perform mainte- nance and repair. Keep the CrimpCenter 64 SP in an operational and safe condition when executing these activities. Observe the safety instructions given in the maintenance sheets. The maintenance sheets appear in the same order as listed in the maintenance table.
Page 192: Safety Instructions
Always follow the maintenance and safety instructions of the man- ufacturer´s documentation when doing maintenance or repair work on processing stations or options. 192 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 193: Personnel Qualification
"2.1 Personnel qualifi- cation (Page 15)" are allowed to may carry out maintenance and repair work on the machine! This ensures that the product is repaired properly. 193 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 194: Personal Protective Equipment
Trouble Shooting Procedure 9.3.2 If problems occur, which cannot be solved by the help of this manual, the Schleuniger dis- tributor or the technical staff of Schleuniger is ready to assist you. In such situations it is essential to provide a precise description of the matter:...
Page 195: Maintenance Table: Base Machine
Day 4 of the week. »The maintenance activity must be carried out before you continue to produce, since the specification 102 600 cycles has been reached. 195 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 196 Pneumatics - Clean / Replace Filter (246) approx. 5 min. Yearly Control Cabinet - Clean / Replace Filter (250) approx. 10 min. Weekly Check conveyor belt (253) approx. 5 min. Weekly 196 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 197: Maintenance Sheet - Check Safety Devices
The following instructions are to be followed! The test and report may only be executed by technical specialists. See also chapter “Personnel Qualification” and “Personal Protective Equipment”. 197 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 198: Main Switch
Safety Cover Started and logged in EASY Software Caution The following test must be carried out one after the other for all existing switches and but- tons! 198 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 199 4.▹ Wait approximately 5 minutes until the interruptible power supply has shut down. The touch screen is off. ➥ All illuminated buttons are off now. (Confirm button, control voltage, ...) ➥ 199 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 200: Emergency Stop Switch
Before the test is carried out, it must be changed into the following EASY menu. Press the following button: Caution The following test must be carried out one after the other for all existing switches and but- tons! 200 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 201 6.▹ Move the swivel and, if available, the pull-off units. » All motors are powerless and can be moved easily. 7.▹ Try to turn the conveyor belt. 201 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 202 Fig. 102: Emergency stop switch - inactive | active 10.▹Release the emergency stop button. » The machine must not start automatically. 11.▹Repeat the test with all emergency stop buttons. 202 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 203: Confirm Buttons
Before the test is carried out, it must be changed into the following EASY menu. Press the following button: Caution The following test must be carried out one after the other for all existing switches and but- tons! 203 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 204 7 seconds. » The graphic shown on the left appears. » The confirm buttons do not light up. 6.▹ Repeat the test with all other confirm buttons. 204 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 205: Safety Cover - Open / Close - Button
Safety Cover EASY Software Started and logged in Caution The following test must be carried out one after the other for all existing switches and but- tons! 205 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 206 7.▹ Press the pushbutton for closing the safety cover. » The safety cover must not move. CommandPod 8.▹ Repeat the test with all other pushbuttons for opening and closing the safety hood. 206 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 207: Safety Cover - Safety Switch
Before the test is carried out, it must be changed into the following EASY menu. Press the following button: Caution The following test must be carried out one after the other for all existing switches and but- tons! 207 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 208 The picture shows that there is space between the catch and the switch. Fig. 106: Safety switch - closed EASY Software 1.▹ Start production. 208 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 209 » An error message appears in EASY. Fig. 107: Safety Cover - Two Helper 3.▹ Close the safety cover. » The machines must not start again automatically after lowering the safety cover. 209 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 210: Safety Cover - Closing Force
Status / Condition / Position Main Switch Emergency stop switch (All) Not pressed Control voltage This side up Safety Cover EASY Software Started and logged in 210 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 211 4.▹ Now read the measured value on the spring balance. » For 6 - 7 seconds the value must not be more than 150 N. 211 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 212: Safety Cover - Safety When Lowering
Status / Condition / Position Main Switch Emergency stop switch (All) Not pressed Control voltage This side up Safety Cover Started and logged in EASY Software Persons 212 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 213 3.▹ With the help of the helpers at the same time, hold up the safety cover about halfway. » After approx. 7 seconds, the safety cov- er must reopen automatically 213 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 214: Motors
Safety Cover Started and logged in EASY Software Before the test is carried out, it must be changed into the following EASY menu. Press the following button: 214 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 215 6.▹ Bring the CrimpCenter into the initial position with this button. Notice To do this, one of the confirm buttons must be kept pressed until the CrimpCenter has finished its movements. 215 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 216 11.▹Bring the CrimpCenter into the initial position with this button. Notice To do this, one of the confirm buttons must be kept pressed until the CrimpCenter has finished its movements. 216 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 217 Ax1, Ax2 and Ax3 Carefully perform the following steps! 13.▹Move the swivel S1. 14.▹Move the belt of the wire feed. 15.▹Move the swivel S2. 16.▹Move the pull-off unit S2. 217 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 218 » All LEDs Ax1, Ax2 and Ax3 now flash green. » A motor error message appears in the EASY software. 21.▹Confirm the error messages. 22.▹Mount the cover of the cutting unit. 218 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 219: Pneumatic
Equipment”. Element Status / Condition / Position Main Switch Emergency stop switch (All) Not pressed Control voltage Bottom Safety Cover Started and logged in EASY Software 219 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 220 » The manometer shows no pressure. The position of the valve is noted in this chapter "4.3.3 Position of the supply (Page 34)". Fig. 110: Pneumatic Main Valve - Closed 220 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 221: Conveyor Belt
See also chapter “Personnel Qualification” and “Personal Protective Equipment”. Element Status / Condition / Position Main Switch Emergency stop switch (All) Not pressed Control voltage Bottom Safety Cover 221 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 222 Fig. 112: CrimpCenter 64 - Collection Con- tainer 1.▹ Make sure there is a functioning and intact deflector or collector at the end of the con- veyor belt. 222 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 223: Power Sockets
See also chapter “Personnel Qualification” and “Personal Protective Equipment”. Element Status / Condition / Position Main Switch Emergency stop switch (All) Not pressed Control voltage Bottom Safety Cover 223 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 224 The position of the power sockets is noted in this chapter "7.3.1 Connections / interfaces (Page 112)". Fig. 113: Power socket 1.▹ Check all existing power sockets according to DGUV-V3. 224 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 225: Maintenance Sheet - Check Machine
Status / Condition / Position Main Switch Not pressed Emergency stop switch (All) Control voltage Safety Cover This side up Started and logged in EASY Software 225 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 226: Maintenance Sheet - Surface Cleaning And Prevention
Hand sweat is very aggressive. The following instructions are to be followed! Please be sure that any surface that is frequently touched or leaned on is cleaned frequently! 226 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 227 Dirt and talcum residues may affect the functioning of the machine. The machine has to be checked and if necessary be cleaned. 227 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 228 1.▹ Clean the outside of the flux tank, the tinning station and surrounding parts in conformi- ty with the Flux manufacturer´s instructions. 2.▹ Clean the metal surfaces with an oil saturated cloth. 3.▹ Clean other surfaces with an oil saturated cloth. 228 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 229 3.▹ Make sure that no lubricant is applied to other areas, such as belts or electric parts. 4.▹ Remove excessive or dripping lubricant with an absorbent cloth. 229 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 230 Lint-free cloth Glass cleaner WD40 spray oil Task 1.▹ Wet cloth with a glass cleaner and clean surface. 2.▹ Rub the surface with an oiled cloth. 230 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 231 2.▹ Remove damages of the surface like scratches with the paint stick if necessary. 3.▹ Wait until the paint is dry. 4.▹ Rub the surface with an oiled cloth. 231 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 232: Maintenance Sheet - Lubricate Guide Rail(S)
Affix a warning sign: "Do not switch on the Machine!" Element Status / Condition / Position Main Switch Emergency stop switch (All) Not pressed Control voltage Safety Cover This side up 232 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 233 Notice Check yearly and lubricate if necessary. Cutting unit 1.▹ Use the grease gun at the highlighted grease fittings. Fig. 115: Cutting unit - Grease nipple 233 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 234: Maintenance Sheet - Cleaning The Cutter Blocks
Remove carrier strip splits, wire or insulation leftovers with a vac- uum cleaner and do not blow them off with compressed air. Do not use any sharp-edged objects when cleaning the machine. 234 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 235 4.▹ Remove the cutter blocks from the machine. 5.▹ Remove the impurities and wire and insulation leavings with a soft brush. 6.▹ Mount the cutter blocks and tighten the clamping screws. 235 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 236: Maintenance Sheet - Exchanging Blade
The following instructions are to be followed! For works on the blades and the cutter blocks wear cut resistant gloves, when the safety cover is open! 236 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 237 » Keep this. 3.▹ If the cutting unit is not completely opened, move it manually. The cutter blocks can be moved apart by turning the pulleys. 237 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 238 11.▹Remove the screws. » Keep this. 12.▹Remove the existing blades. 13.▹Place the new blades. 14.▹Insert the screw. » Tighten these. Fig. 116: Cutter block - top 238 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 239 The schematic view shows the mounting direction and the order of the cutting and stripping blades (in the picture painted in Wire feed yellow). Fig. 118: Blade - Installation Scheme 239 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 240 Reject Contact Blade - Top 2.▹ Remove the screws. » Keep this. 3.▹ Remove the existing blade. 4.▹ Insert the new blade. 5.▹ Insert the screws. » Tighten these. 240 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 241 13.▹Push the conveyor belt back to the CrimpCenter and fix it. Caution Please note the instructions for moving the conveyor belt. 14.▹Mount the upper cover of the cutting unit. 241 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 242: Maintenance Sheet - Exchange Feeding Belts
Affix a warning sign: "Do not switch on the Machine!" Element Status / Condition / Position Main Switch Emergency stop switch (All) Not pressed Control voltage Safety Cover This side up 242 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 243 5.▹ Tighten the two clamping screws at the front (2) until they stop. » Thereby the slide moves backward and tensions the belts. 6.▹ Tighten the two clamping screws at the top (1). 243 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 244: Maintenance Sheet - Pneumatics - Drain Condensation
You may suffer serious injuries, if the machine is switched on acciden- tally! The pneumatic system is pressurized. Working on pressurized system can cause serious accidents. 244 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 245 » Dump the water if necessary. 2.▹ Place an absorbent cloth under the water separator. 3.▹ Press on the marked button. Fig. 119: CrimpCenter 64 SP - Manometer - Water separator 245 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 246: Maintenance Sheet - Pneumatics - Clean / Replace Filter
You may suffer serious injuries, if the machine is switched on acciden- tally! The pneumatic system is pressurized. Working on pressurized system can cause serious accidents. 246 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 247 4.▹ Press on the marked button. 5.▹ Pull the slider down and hold it. 6.▹ Turn the collection tank about 90 degrees. 7.▹ Pull the collecting tank downwards. 247 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 248 8.▹ Loosen the plastic screw. 9.▹ Remove the screw. » Put this aside. 10.▹Pull the filter off the holder. Cleaning / Replacement 11.▹Clean or replace the filter. 248 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 249 13.▹Reinstall the plastic screw set aside. 14.▹Tighten it again. 15.▹Insert the collection tank again. 16.▹Position it as before removal. 17.▹Close the pneumatic main valve. Fig. 121: Pneumatic main valve - opened 249 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 250: Maintenance Sheet - Control Cabinet - Check Filter
Change interval of the filters! There are no fixed rules how often the filters have to be changed. The interval depends on the operating environment where the machine is operated. 250 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 251 Notice The filter mats must be cleaned weekly. Filter Types If necessary, replace the filter mats. When selecting the right filter mat, your local Schleuniger representative will be happy to help. Fig. 122: CrimpCenter 3x - Fil- Fig. 123: CrimpCenter 6x - Fil- Fig.
Page 252 3.▹ Gently push the filter back to its original position in the control cabinet. Fig. 127: Filter - with filter mat 252 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 253 Take appropriate measures to ensure, that only you can reactivate the machine. Affix a warning sign: "Do not switch on the Machine!" 1.▹ Check the conveyor belt for damages and wearing. 253 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 254 Risk of injury if operated by unqualified personnel! Disregarding may lead to injury. The following instructions are to be followed! For original spare parts from Schleuniger see document „Parts List“. 254 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 255 Observe the instructions for external component units provided in the manual of the manufacturer. Observe the separate manuals of the processing stations and options you are going to install, connect or disassemble. 255 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 256 The battery in this product contains heavy metals which are harmful to the environment and is therefore hazardous waste. The following instructions are to be followed! Recycle the battery! 256 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 257 Lifting Points This label marks the positions where the machine has to be lifted with a fork- lift. See also chapter "3.5 Lifting Points (Page 28)". 257 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 258 See also chapter "6.4 Confirm Buttons (Page 93)". Feed wire The wire will be fed by pushing this button. See also chapter "8.7.11 Insert Wire (Page 159)". 258 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 259 Personnel older than 14 years Emergency stop switch Product name Fan exhaust Figure Qualified personnel Foreseeable misuse rating plate Ground connector Recycle Registered trademarks Result Hotline Info Information to manual 259 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 260 8, 22 Safety regulations Schleuniger original fan filter Schutzausrüstung Weight Screen titles Wire type Service technician Warning notice Software Version Wire guide Standards Symbols Transport fixations 260 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 261 ......▸ CrimpCenter 64 SP - Location of the supply connections below the platform ....
Page 262 ......▸ CrimpCenter 64 SP - Sample Configuration - Crimp and Seal - Quality Assurance ....
Page 263 ..........263 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 264 ................... . 264 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 265 ................... . 265 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 266 15. Additional Documents ADDITIONAL DOCUMENTS 266 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 267 16. Wiring Diagrams WIRING DIAGRAMS 267 | 268 Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP...
Page 269 Content of Page File Project page Comment Date CC6x_469310_R2016_MD_DE_A4_V0100_I.0001.wsSM Inhaltsangabe 28.11.18 CC6x_469310_R2016_MD_DE_A4_V0100_I.0002.wsSM Inhaltsangabe 28.11.18 CC6x_469310_R2016_MD_DE_A4_V0100_I.0003.wsSM Inhaltsangabe 28.11.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0001.w 28.11.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0002.w supply 400V 28.11.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0003.w Connection variants Supply voltage 28.11.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0004.w 400V AC distribution 28.11.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0005.w Mains filter controller supply 28.11.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0006.w USB disperse 28.11.18...
Page 270 Content of Page File Project page Comment Date CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0033.w 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0034.w LED light cutter block 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0035.w Manual control unit 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0036.w 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0037.w 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0038.w 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0039.w 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0040.w 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0041.w TCP/IP switch connections 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0042.w Wire feed encoder 31.08.18 CC6x_469310_R2016_MD_DE_A4_V0100_Plan.0043.w Connect CP1586 Connect SL8100...
Page 271 Content of Page File Project page Comment Date CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan.001 Kabelplan: -W22.5 25.06.18 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan.001 Kabelplan: -W22.6 25.06.18 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan.002 Kabelplan: -W24.2 25.06.18 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan.002 Kabelplan: -W30 25.06.18 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan.002 Kabelplan: -W53 25.06.18 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan.002 Kabelplan: -W54 25.06.18...
Page 272 Date 14.01.20 Machine Type: Project number CC6x SP G.Woitke 467921 work Additional Information: check Drawing number sheet Facelift 469310 DIN 81346 created from Status rev. Date name norm...
Page 273 Attention -W-Q4 Control TM 4G2,5mm² 2000mm UL/CSA . L1' . L2' . L3' Load Line !!! ACHTUNG !!! der Filter wird im Maschinenuntergestell montiert. -W-Q3 Control TM 4G2,5mm² 2000mm UL/CSA -W-Q5 main switch Control TM 5G2,5mm² 3000mm UL/CSA . PE 32 A voltage: 3x400V AC /4.0...
Page 274 primary Connect connection 1U4 - 1V5 210 V 1V4 - 1W5 1W4 - 1U5 1U3 - 1V5 230 V 1V3 - 1W5 1W3 - 1U5 1U1 - 1V5 250 V 1V1 - 1W5 1W1 - 1U5 1U4 - 1V6 380 V 1V4 - 1W6 1W4 - 1U6 exampel...
Page 275 1,5mm² black L1 /5.0 /2.8 1,5mm² black L2 /5.0 /2.8 1,5mm² black L3 /5.0 /2.8 1,5mm² light blue /7.0 1,5mm² green-yellow /2.8 /5.0 -X1.PE -F02 -F03 C10A C16A option STS 1100 1,5mm² 2,5mm² 2,5mm² 2,5mm² 1,5mm² . gr . gr .
Page 276 black /4.8 black /4.8 black /4.8 green-yellow PE /7.0 /4.8 -X1.PE 2,5mm² -F01 C 16A 2,5mm² . L1 . L2 . L3 Load Filter 3pole Line L7' /9.0 L8' /9.0 L9' /9.0 2,5mm² Date 14.01.20 Machine Type: Mains filter controller supply Project number CC6x SP G.Woitke...
Page 277 USB-HUB /4.6 extension of USB connections about HUB standard usb connections Computer on the PC -X20 USB power point BarcodeScanner Touch Monitor SW patch necessary (Option) -X23 USB power point standard cabinet Operator side reserve remote control (option) Switch USB power point Labelprinter SW patch necessary (Option)
Page 278 black /4.1 /8.0 black /4.1 /8.0 black /4.1 /8.0 light blue /4.8 /8.0 green-yellow /5.7 /8.0 2,5mm² -F05 -F06 -F07 -F08 C 16A C 16A C 16A C 16A light blue 1,5mm² 2,5mm² 230V AC 230V AC 230V AC 230V AC .
Page 279 black /7.8 black /7.8 black /7.8 light blue /7.8 -K3.1 -K3.1 -K3.1 -K3.5 green-yellow /7.8 /9.0 Digital output Digital output Digital output Digital output 2,5mm² Feeding release Conveyor belt speed bit0 Conveyor belt speed bit1 Conveyor belt Bit2 PE2c -F04 C 16A /45.0 /45.0...
Page 280 L7' /10.0 /5.7 L8' /10.0 /5.7 L9' /10.0 /5.7 PE /10.0 /8.2 -T10 / 24V DC /12.0 Powerlink Powerlink /10.0 /43.8 Trigger Trigger /21.7 /10.0 Quickstop/Prefeeder /29.7 -X300 -X300 T11 PE /10.6 -X1.PE -T10 Ground connection powerlink Display on mounting plate 8EI8X8HWTSO.0A00-1 Steady current: 8.8A -B11-1...
Page 281 /9.8 /9.8 /9.8 /9.8 -T11.X2.24V /12.6 Powerlink /9.8 Trigger /9.8 Quickstop A Quickstop B /29.7 /29.5 T11 PE /9.8 -X300 -X300 -T11 Ground connection powerlink Display on mounting plate 8EI2X2HWTSO.0A00-1 Steady current: 2.2A -B12-1 -B15-1 -B16-1 -M12 -M15 -M16 cutting head swivel arm side 2 swivel arm side 2 cable length: 3m...
Page 282 Date 14.01.20 Machine Type: Project number CC6x SP G.Woitke 467921 work Additional Information: check Drawing number sheet Facelift 469310 DIN 81346 created from Status rev. Date name norm...
Page 283 clamp T6,3A T6,3A T6,3A T6,3A T6,3A T6,3A -X301 24V DC power supply side 1 side 2 24V DC power supply for servo T10 station 1, 2, 3 station 1, 2, 3 for servo T11 Date 14.01.20 Machine Type: 24V DC allocation Project number CC6x SP G.Woitke...
Page 284 X300 0V DC X300 0V DC /4.2 /22.0 -X300 -X301 -W22.1 -W22.3 -W22.5 Ölflex 3x1mm² Ölflex 3x1mm² Ölflex 3x1mm² -W22.2 -W22.4 -W22.6 Ölflex 3x1mm² Ölflex 3x1mm² Ölflex 3x1mm² -X2.1 -X2.2 -X2.3 -X2.1.2 -X2.2.2 -X2.3.2 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC station 1 station 2 station 3...
Page 285 -K3.3 -K3.3 Digital output Digital output side 1 station 1 P1 side 1 station 1 P3 station connection -XST1.1 /45.4 /45.4 -K3.3 -K3.3 Digital output Digital output side 1 station 1 P2 side 1 station 1 P4 free cable end insulate /45.4 /45.4...
Page 286 -K3.3 -K3.3 Digital output Digital output side 1 station 2 P1 side 1 station 2 P3 station connection -XST1.2 /45.4 /45.4 -K3.3 -K3.3 Digital output Digital output side 1 station 2 P2 side 1 station 2 P4 free cable end insulate /45.4 /45.4...
Page 287 -K3.3 -K3.3 Digital output Digital output side 2 station 1 P1 side 2 station 1 P3 station connection -XST2.1 /45.4 /45.4 -K3.3 -K3.3 Digital output Digital output side 2 station 1 P2 side 2 station 1 P4 free cable end insulate /45.4 /45.4...
Page 288 -K3.3 -K3.3 Digital output Digital output side 2 station 2 P1 side 2 station 2 P3 station connection -XST2.2 /45.4 /45.4 -K3.3 -K3.3 Digital output Digital output side 2 station 2 P2 side 2 station 2 P4 free cable end insulate /45.4 /45.4...
Page 289 -K3.S2 Safety output 2pin release main relay /44.4 -X301 -P2. -S02 -P3. -S03 control voltage 15kW at S03 sheet 22.6 control voltage P3.X2 /22.8 main relay /45.2 /45.2 /45.2 -X300 OFF-Button ON-Button /4.1 /4.1 feedback main relay /4.1 /4.1 /4.1 /4.1 /22.1 /22.1...
Page 290 -K3.S1 -K3.S1 Digital output Digital output Pulse output 1 safety Pulse output 2 safety Puls 1 Puls 2 option /44.2 /44.2 bridge of X16 1->2 and 3->4 Puls1 Puls2 /21.1 /21.1 option HBA NH1 /35.7 HBA NH3 /35.7 HBA NH4 /35.7 HBA NH2 /35.7...
Page 291 -K3.S1 -K3.S1 -K3.1 Digital output Digital output Digital output Pulse output 3 safety Pulse output 4 safety Signal light confirm button /44.2 /44.2 /45.0 signal lamp signal lamp confirm push button confirm push button -S04 -H52 Confirm Button confirm Button control cabinet -X300 /44.2...
Page 292 -K3.S2 -K3.S2 Safety output Safety output enable Q14 enable Q15 /44.4 /44.4 -X301 -X300 -Q14 -W24.2 /wsCAB:1.4 ÖLFLEX 5G0,75 -Q15 protection cover -SA40 /wsCAB:1.4 closed -W24.2 ÖLFLEX 5G0,75 /44.2 /44.2 /45.2 Info Info Signal input safety cover Signal input safety cover feedback enable switch K1 switch K2...
Page 293 X301-P 24V DC X301-P 24V DC /12.2 /23.0 X300 0V DC X300 0V DC /13.8 /23.0 X501-G 24V DC X501-G 24V DC -X301 /31.0 -X501 main relay on /18.5 -X301 -X300 -X501 -SR30 -SR31 at S03 sheet 18.4 /45.2 /45.2 /45.2 main relay on Tilting tray top...
Page 294 slot is gripper side 1 reserved for close MCD Wire -S010 -S011 -SA01 -SA24 -YA01 -Y005 -YA10 Close Cable Quick feed unit release Valve -S50 (Option) -X21 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4...
Page 295 gripper side 1 close -SA22 -SR16 -SR17 -S020 -S021 -SA17 -YA20 -YA41 -X22 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 DC +24V DC 0V brown blue white...
Page 296 Doppel TS Doppel TS SLD4100 Seite 2 Seite 1 (Option) -B19 -B20 -SA23 -YA6 -X22.1 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 DC +24V DC 0V brown blue...
Page 297 X301-P 24V DC X301-P 24V DC /24.1 /27.0 -K3.5 Digital output Close depositing gripper /45.0 -X301 -K36 Ablagegreifer YA41 /24.3 K36.A2 /27.3 -X300 X300 0V DC X300 0V DC /24.1 /27.0 Date 14.01.20 Machine Type: Optocoupler for the valve tray Project number gripper Y41 CC6x SP...
Page 298 X301-P 24V DC X301-P 24V DC /26.4 /34.0 X300 0V DC X300 0V DC /26.8 /28.0 -X301 STO 24V -W15.1 ÖLFLEX 18G1 6000mm UL/CSA -S06 -S49 -S50 -S05 -K28 -W15.1 ÖLFLEX 18G1 6000mm UL/CSA K36.A2 /26.3 /45.2 /44.2 /45.2 /45.2 open protection cover Signal input close safety wire feed close S49...
Page 299 Valve sequence from left to right -K3.5 -K3.1 -K3.1 -K3.5 -K3.5 Digital output Digital output Digital output Digital output Digital output s-type tray extended YA31 stacking tray tilt strip leavings air-cleaning cable centering close Staking Tray lift /45.0 /45.0 /45.0 /45.0 /45.0 X300 0V DC...
Page 300 -K3.1 -K3.S2 -K3.S2 -K3.1 -K3.1 Digital output Digital output Digital output Safety output Safety output Cycle counter open protection cover quickstop close protection close protection cover cover /44.4 /44.4 /45.0 /45.0 /45.0 -X51 D-Sub 15pol (Option) remove bridge prefeeder Kl. 10-11 ready -Y001 -YA40...
Page 301 -K3.1 -K3.1 -K3.1 -K3.1 Digital output Digital output Digital output Digital output bell failure Setup operation running bell -X301 /45.0 /45.0 /45.0 /45.0 -S013 yellow green blue -W15.4 connecting cable Towerlight 127mm bell failure setting running service -H10 -H11 -H12 -H13 yellow green...
Page 302 X501-G 24V DC X501-G 24V DC /22.8 /32.0 X300 0V DC X300 0V DC /30.8 /32.0 -K3.1 Digital output -X501 -X300 paperwinder side 1 -W-X40 /45.0 UNITRONIC 5x0,34 YEGY -X40 -A40 -S040 CHV2500 enable cam switch compensator RS 485 stepper motor Hall-effect connector RJ 45 1A 1B 2A 2B...
Page 303 X501-G 24V DC /31.8 X300 0V DC X300 0V DC /31.8 /34.0 -K3.1 Digital output -X501 -X300 paperwinder side 2 -W-X41 /45.0 UNITRONIC 5x0,34 YEGY -X41 -A41 -S041 CHV2500 enable cam switch compensator RS 485 stepper motor Hall-effect connector RJ 45 1A 1B 2A 2B -X41 -W-X41...
Page 304 -K3.20 -K3.20 -K3.5 Digital output Analog Output Analog Output enable ITV ITV P3 ITV P1 entrainment gripper AQW3 AQW1 /47.6 /47.6 /45.0 1.4 1.5 1.6 1.1 1.2 1.3 -X301 -X300 -W53 -W54 4x0,5mm² 4x0,5mm² Pressure_sensor SMC /45.2 Pressure regulator Pressure regulator pressure controler ITV Digital input -K3.6...
Page 305 X301-P 24V DC /27.8 X300 0V DC /32.8 -X301 -X300 -W16 Kabel 2x0,5mm² -X46 -W17 Cable 2x0,5mm² LED light cutter block Date 14.01.20 Machine Type: LED light cutter block Project number CC6x SP G.Woitke 467921 work Additional Information: check Drawing number sheet Facelift 469310...
Page 306 Reserve -X301 -X300 -XHBA.A -XHBA.B -WHBA Reserve -H17 -H16 -H15 -H14 -H13 -H12 -H11 -H10 -H09 -H08 -H07 -H06 -H05 -H04 -S17 -S16 -S15 -S14 -S13 -S12 -S11 -S10 -S09 -S08 -S07 -S06 -S05 -S04 -S02 -S00 Date 14.01.20 Machine Type: Manual control unit Project number CC6x SP...
Page 307 -K3.7 -K3.7 -K3.7 -K3.7 -K3.7 -K3.7 -K3.7 Digital output Digital output Digital output Digital output Digital output Digital output Digital output HBA backward H17 HBA angle+ H14 HBA Start/Stop H15 HBA angle- H16 HBA forward H13 HBA 1° angle H12 HBA 0,1°...
Page 308 -K3.7 -K3.7 -K3.7 -K3.7 -K3.7 -K3.7 -K3.7 Digital output Digital output Digital output Digital output Digital output Digital output Digital output HBA 0,01° angle H10 HBA to break H09 HBA save position H08 HBA stepmode H07 HBA manual mode H06 HBA protection cover close HBA protection cover open /45.4...
Page 309 /45.6 /45.6 /45.6 /45.6 /45.6 /45.6 /45.6 HBA Backward S17 HBA angle+ S14 HBA Start/Stop S15 HBA angle- S16 HBA forward S13 HBA 1° angle S12 HBA 0,1° angle S11 Digital input Digital input Digital input Digital input Digital input Digital input Digital input -K3.8...
Page 310 /45.6 /45.6 /45.6 /45.6 /45.6 HBA 0,01° angle S10 HBA to break S09 HBA save position S08 HBA stepmode S07 HBA manual mode S06 Digital input Digital input Digital input Digital input Digital input -K3.8 -K3.8 -K3.8 -K3.8 -K3.8 Date 14.01.20 Machine Type: Project number...
Page 311 Date 14.01.20 Machine Type: Project number CC6x SP G.Woitke 467921 work Additional Information: check Drawing number sheet Facelift 469310 DIN 81346 created from Status rev. Date name norm...
Page 312 P-PC s1.st1 s1.st2 s1.st3 (Option) s2.st1 s2.st2 s2.st3 (Option) Switch 10/100 Fast Ethernet Date 14.01.20 Machine Type: TCP/IP switch connections Project number CC6x SP G.Woitke 467921 work Additional Information: check Drawing number sheet Facelift 469310 DIN 81346 created from Status rev.
Page 313 -K3.Z1 Sender connection /44.0 A\ B B\ R R\ +5V GND -W20 Siliconwire 2m Shielded clamp on cap rail GHM400 Date 14.01.20 Machine Type: Wire feed encoder Project number CC6x SP G.Woitke 467921 work Additional Information: check Drawing number sheet Facelift 469310 DIN 81346...
Page 314 /12.1 SafetySPS /12.1 -X300 Set jumper CP158x central unit SL8011 SafeLOGIC safety standard CPU adress /wsCAB:1.3 Powerlink /9.0 Date 14.01.20 Machine Type: Connect CP1586 Project number Connect SL8100 CC6x SP G.Woitke 467921 work Additional Information: check Drawing number sheet Facelift 469310 DIN 81346 created from...
Page 315 -K3.Z1 -K3.S1 -K3.S2 B&R safe mixer module B&R safe mixer module Digital counter module DC1176 Pulse output 1 safety release main relay /19.1 /18.5 Pulse output 2 safety Sender connection /42.3 /19.2 emergency stopping K1 enable Q14 /19.7 /21.4 emergency stopping K2 /19.8 Pulse output 3 safety enable Q15...
Page 316 -K3.1 -K3.2 -K3.3 -K3.4 Digital output module Digital input module Digital output module Digital input module DOF322 DIF371 DOF322 DIF371 /20.8 Signal light confirm /18.3 ON-Button /14.0 side 1 station 1 P1 /14.5 side 1 station 1 P1 /29.4 open protection cover /22.2 Tilting tray top /14.2...
Page 317 -K3.9 -K3.10 -K3.11 -K3.12 Digital output module Digital input module Digital output module Digital input module DOF322 DIF371 DOF322 DIF371 /25.4 SLD4100 pressure switch Printer Line A print CSU start (option) CSU ready SLD 4100 Gripper 2 printer A ready CSU hand launching SLD 4100 Rotation SLD 4100 Lowering...
Page 318 -K3.20 Analog output module 4AO AO4632 /33.4 ITV P1 U/I- U/I- /33.3 ITV P3 U/I- U/I- Date 14.01.20 Machine Type: Project number CC6x SP G.Woitke 467921 work Additional Information: check Drawing number sheet Facelift 469310 DIN 81346 created from Status rev.
Page 319 standard flaring K3.Z1 K3.S1 K3.S2 K3.1 K3.2 K3.3 K3.4 K3.5 K3.6 K3.7 K3.8 X20CP1586 X20DC1176 X20SC0806 X20SC0806 X20DOF322 X20DIF371 X20DOF322 X20DIF371 X20DOF322 X20DIF371 X20DIF371 X20DIF371 Date 14.01.20 Machine Type: Structure of the PLC-modules Project number CC6x SP G.Woitke 467921 work Additional Information: check Drawing number...
Page 320 standard flaring K3.10 K3.12 K3.14 K3.16 K3.18 K3.20 K3.9 K3.11 K3.13 K3.15 K3.17 K3.19 Analog X20DOF322 X20DIF371 X20DOF322 X20DIF371 X20DOF322 X20DIF371 X20DOF322 X20DIF371 X20DOF322 X20DIF371 X20DOF322 X20AO4632-1 Switchable Switchable node X20BM15 node X20BM15 Date 14.01.20 Machine Type: From PLC software version 3.5.10 Project number the following counts CC6x SP...
Page 321 Feeding terminal Floor terminal Feeding terminal primary secondary L1 L2 L3 N PE PE PE PE L1 L2 L3 N 11 12 13 14 15 16 17 -X501 emergency stopping terminal 501 501 11 12 11 12 13 14 15 16 17 18 19 21 22 23 -X301 -X300...
Page 322 Verwendet in 477143 -X300 -X301 Date 14.01.20 Machine Type: Project number CC6x SP G.Woitke 467921 work Additional Information: check Drawing number sheet Facelift 469310 DIN 81346 created from Status rev. Date name norm...
Page 323 -K3. -X501 -X301 4xPE -X300 -Q15 -Q14 -T12 -Q2. -Q14 -Q15 (Option) -T10 -T11 -T2. -F01 -F02 -F04 -F11 -F12 -F13 -F14 -F15 -F16 -F17 -F18 -F19 -F20 -F21 -F22 -F23 -F24 Status Rev. Date Name Date Work Check Norm sheet 14.01.20 G.Woitke...
Page 324 Cable -W-Q1 Type: Part number Page Control TM 5G2,5mm² 6000mm UL/CSA Dest. external Dest. internal 6000mm Control TM 5G2,5mm² /2.1 6000mm Control TM 5G2,5mm² Feeding terminal /2.0 6000mm Control TM 5G2,5mm² Feeding terminal /2.0 6000mm Control TM 5G2,5mm² Feeding terminal /2.0 6000mm Control TM 5G2,5mm²...
Page 325 Cable -W-Q2 Type: Part number Page Control TM 4G2,5mm² 2000mm UL/CSA Dest. external Dest. internal 2000mm Control TM 4G2,5mm² Feeding terminal /2.0 2000mm Control TM 4G2,5mm² Feeding terminal /2.0 2000mm Control TM 4G2,5mm² Feeding terminal /2.0 2000mm Control TM 4G2,5mm² 2000mm Control TM 4G2,5mm²...
Page 326 Cable -W-Q3 Type: Part number Page Control TM 4G2,5mm² 2000mm UL/CSA Dest. external Dest. internal 2000mm Control TM 4G2,5mm² /2.0 2000mm Control TM 4G2,5mm² /2.0 2000mm Control TM 4G2,5mm² /2.0 2000mm Control TM 4G2,5mm² /2.1 2000mm Control TM 4G2,5mm²...
Page 327 Cable -W-Q4 Type: Part number Page Control TM 4G2,5mm² 2000mm UL/CSA Dest. external Dest. internal 2000mm Control TM 4G2,5mm² /2.0 2000mm Control TM 4G2,5mm² /2.0 2000mm Control TM 4G2,5mm² /2.0 2000mm Control TM 4G2,5mm² 2000mm Control TM 4G2,5mm² /2.1...
Page 328 Cable -W-Q5 Type: Part number Page Control TM 5G2,5mm² 3000mm UL/CSA Dest. external Dest. internal 400 V 3000mm Control TM 5G2,5mm² /2.2 400 V 3000mm Control TM 5G2,5mm² /2.4 400 V 3000mm Control TM 5G2,5mm² /2.6 3000mm Control TM 5G2,5mm² /2.7 3000mm Control TM 5G2,5mm²...
Page 329 Cable -W-X30 Type: Part number Page SMC Cable 25x0,35mm² Dest. external Dest. internal 4000mm SMC Cable 25x0,35mm² -X30 4000mm SMC Cable 25x0,35mm² -K3.5 /28.3 4000mm SMC Cable 25x0,35mm² brbl -X30 4000mm SMC Cable 25x0,35mm² brgn -K3.5 /28.7 4000mm SMC Cable 25x0,35mm² brrt -X30 4000mm...
Page 330 Cable -W-X40 Type: Part number Page UNITRONIC 5x0,34 0027873 Dest. external Dest. internal 4000mm UNITRONIC 5x0,34 -X300 /31.3 -K3.1 4000mm UNITRONIC 5x0,34 /31.4 4000mm UNITRONIC 5x0,34 gegr /31.2 4000mm UNITRONIC 5x0,34 -X501 /31.1 -X40 4000mm UNITRONIC 5x0,34 -K3.2 /31.1...
Page 331 Cable -W-X41 Type: Part number Page UNITRONIC 5x0,34 0027873 Dest. external Dest. internal 4000mm UNITRONIC 5x0,34 -X300 /32.3 -K3.1 4000mm UNITRONIC 5x0,34 /32.4 4000mm UNITRONIC 5x0,34 gegr /32.2 4000mm UNITRONIC 5x0,34 -X501 /32.1 -X41 4000mm UNITRONIC 5x0,34 -K3.2 /32.1...
Page 332 Cable -W15.1 Type: Part number Page ÖLFLEX 18G1 0010031 6000mm UL/CSA Dest. external Dest. internal -S01-1 emergency stop butto 6000mm ÖLFLEX 18G1 6000mm U /19.1 -S01-1 emergency stop butto 6000mm ÖLFLEX 18G1 6000mm U /19.1 -S01-1 emergency stop butto 6000mm ÖLFLEX 18G1 6000mm U /19.1 -S01-1...
Page 333 Cable -W15.4 Type: Part number Page connecting cable Towerlight Dest. external Dest. internal 1500mm connecting cable Tow -K3.1 /30.1 -H12 1500mm connecting cable Tow -K3.1 /30.4 -H13 1500mm connecting cable Tow Towerlight blue+sw /30.5 -H11 1500mm connecting cable Tow -K3.1 /30.3 -H10 1500mm...
Page 334 Cable -W16 Type: Part number Page Kabel 2x0,5mm² Dest. external Dest. internal -X46 Kabel 2x0,5mm² -X301 /34.4 -X46 Cable 2x0,5mm² -X300 /34.4...
Page 335 Cable -W17 Type: Part number Page Cable 2x0,5mm² Dest. external Dest. internal Cable 2x0,5mm² -X46 /34.4 Cable 2x0,5mm² -X46 /34.4...
Page 336 Cable -W20 Type: Part number Page Siliconwire 2m Dest. external Dest. internal -XPE Shielded clamp on ca Siliconwire 2m /42.3 Siliconwire 2m /42.3 Siliconwire 2m /42.4 Siliconwire 2m /42.3 Siliconwire 2m /42.3 Siliconwire 2m /42.3 Siliconwire 2m /42.4...
Page 337 Cable -W22.1 Type: Part number Page Ölflex 3x1mm² Dest. external Dest. internal 5000mm Ölflex 3x1mm² -X300 /13.1 -X2.1 5000mm Ölflex 3x1mm² F4 24V side 1 /13.0 -X2.1 5000mm Ölflex 3x1mm² gn-ge -X301 /13.1...
Page 338 Cable -W22.2 Type: Part number Page Ölflex 3x1mm² Dest. external Dest. internal -X2.2 5000mm Ölflex 3x1mm² -X300 /13.2 -X2.2 5000mm Ölflex 3x1mm² F4 24V side 1 /13.2 -X2.2 5000mm Ölflex 3x1mm² gn-ge -X301 /13.2...
Page 339 Cable -W22.3 Type: Part number Page Ölflex 3x1mm² Dest. external Dest. internal -X2.3 5000mm Ölflex 3x1mm² -X300 /13.3 -X2.3 5000mm Ölflex 3x1mm² F4 24V side 1 /13.3 -X2.3 5000mm Ölflex 3x1mm² gn-ge -X301 /13.3...
Page 340 Cable -W22.4 Type: Part number Page Ölflex 3x1mm² Dest. external Dest. internal -X2.1.2 5000mm Ölflex 3x1mm² -X300 /13.5 -X2.1.2 5000mm Ölflex 3x1mm² F5 24V side 2 /13.5 -X2.1.2 5000mm Ölflex 3x1mm² gn-ge -X301 /13.5...
Page 341 Cable -W22.5 Type: Part number Page Ölflex 3x1mm² Dest. external Dest. internal -X2.2.2 5000mm Ölflex 3x1mm² -X300 /13.6 -X2.2.2 5000mm Ölflex 3x1mm² F5 24V side 2 /13.6 -X2.2.2 5000mm Ölflex 3x1mm² gn-ge -X301 /13.6...
Page 342 Cable -W22.6 Type: Part number Page Ölflex 3x1mm² Dest. external Dest. internal -X2.3.2 5000mm Ölflex 3x1mm² -X300 /13.8 -X2.3.2 5000mm Ölflex 3x1mm² F5 24V side 2 /13.7 -X2.3.2 5000mm Ölflex 3x1mm² gn-ge -X301 /13.8...
Page 343 Cable -W24.2 Type: Part number Page ÖLFLEX 5G0,75 0035045 Dest. external Dest. internal -SA40 4000mm ÖLFLEX 5G0,75 Puls 1 /21.1 -SA40 4000mm ÖLFLEX 5G0,75 Puls 2 /21.1 -K3.S1 4000mm ÖLFLEX 5G0,75 -SA40 /21.1 -K3.S1 4000mm ÖLFLEX 5G0,75 -SA40 /21.1 4000mm ÖLFLEX 5G0,75...
Page 344 Cable -W30 Type: Part number Page LIYCY 8x0,25mm² Dest. external Dest. internal Use cable shield . LIYCY 8x0,25mm² /8.2 -XM30 3000mm LIYCY 8x0,25mm² -K3.5 /8.7 -XM30 3000mm LIYCY 8x0,25mm² -X301 /8.3 -XM30 3000mm LIYCY 8x0,25mm² -K3.1 /8.5 -XM30 3000mm LIYCY 8x0,25mm² -K3.1 /8.4 -XM30...
Page 345 Cable -W53 Type: Part number Page 4x0,5mm² Dest. external Dest. internal 5000mm 4x0,5mm² -X300 /33.3 5000mm 4x0,5mm² ITV 24V /33.2 5000mm 4x0,5mm² -K3.20 /33.3...
Page 346 Cable -W54 Type: Part number Page 4x0,5mm² Dest. external Dest. internal 5000mm 4x0,5mm² -X300 /33.4 5000mm 4x0,5mm² ITV 24V /33.4 5000mm 4x0,5mm² -K3.20 /33.4...

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