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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E WARNING This installation and service manual is intended for the use of qualified and authorized elevator personnel ONLY.
Section Introduction Description Thank you for choosing the Hollister Whitney Elevator Company (HWEC) GLU-40S2 Gearless Machine! The GLU-40S2 machine has been designed for use in 2:1 roped, machine room and machine-room-less (MRL) applications with VVVF controls. The machine is designed with 30 poles to provide smooth, quiet, and long-lasting operation.
Section Safety Precautions Read this section before any work is performed on elevator equipment. IMPORTANT – The procedures contained in this manual are intended for the use of qualified elevator personnel. In the interest of your personal safety and the safety of others, do NOT attempt ANY procedure that you are NOT qualified to perform.
B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Electrical Hazards Electric shocks can cause personal injury or loss of life.
Section Arrival of the Equipment Receiving Immediately upon arrival of the machine, make a visual check for any external damage. If any damage incurred in transit is found, make notice of the claim in the presence of the carrier, and notify HWEC.
B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Moisture, Condensation Before installing the machine, and before any voltage is applied, check the machine for condensation, or any evidence of moisture or water.
Section Application Overview The GLU-40S2 machine is synchronous permanent magnet gearless machine designed for elevators. The machine has 30 poles to provide smooth, quiet, and long-lasting operation. Its configuration allows elevator capacity up to 4000 lbs. with 2:1 roping, single wrap arrangement at 50% counterbalance with up to a 11500 lb.
Section Installation Machine Mounting Before hoisting the machine into place, verify all the hoisting equipment is rated for the 1700 pounds (770 kg) weight of the machine. See Section 3.4. Provide a level, structurally supported (rated for the load on the machine) machine space with proper clearance around the machine for maintenance and adjustments.
B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Figure 6 Electrical Connection Use the project wiring diagrams (with the motor configuration information) to connect the motor...
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E CONNECT CONTROLLER WIRES...
B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Encoder Connection The machines are supplied with Heidenhain ECN1313 2048 encoder.
B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Manual Brake Release The brakes can be manually released in the event of loss of power.
Section Maintenance WARNING Before performing any maintenance checks on equipment, take all the necessary safety precautions to immobilize the car and counterweight to prevent any unintended movement during the maintenance period that may result in injury or death! General To keep equipment functioning efficiently, good maintenance practices must be established, observed, and maintained.
B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Bearings Bearings have been sized for the maximum speeds, loads and capacities found in this manual at 50% duty.
B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Brake Wear WARNING If the brake pad wears too much, the brake will be disabled.
B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Other Items The traction wheel, brake shoe, and brake wheel are usually the only components that will wear.
Section Replacement WARNING Have only qualified personnel perform the replacement work. The person who performs the replacement work must make sure that the machine power is off and that the elevator will not move unexpectedly. Encoder Replacement Required Tools & Materials: •...
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Encoder Removal The encoder can be removed from the front of the machine.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E 4.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E 7.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Figure 23 11.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E 13.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Encoder Installation What’s in the box.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E 3.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E 6.
Section Drawings and Support Documents Outline and Item Drawing See replaceable parts list and outline drawing next page. Page 8-1 Rev. B - 04/01/2022...
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Page 8-2 Rev.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Page 8-3 Rev.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Page 8-4 Rev.
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B U L L E T I N # 1 1 9 3 G L U - 4 0 S 2 G E A R L E S S T R A C T I O N M A C H I N E Page 8-5 Rev.
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Product Information ECN 1313 ECN 1325 ERN 1387 Rotary Encoders with Plane-Surface Coupling for Elevator Servo Drive Control July 2017...
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ECN/ERN 1300 series Rotary encoders with integral bearings for elevator technology • Simple installation • Rigid shaft coupling • Plane-surface coupling for large mounting tolerances • Uniform dimensions for various electrical interfaces = Bearing of mating shaft = Bearing of encoder ...
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Electrical connection Pin layouts ECN 1313 pin layout 17-pin coupling or 12-pin PCB connector fl ange socket M23 Power supply Incremental signals Serial data transfer Sensor Sensor Internal A– B– DATA DATA CLOCK CLOCK shield Brown/ Blue White/ White Green/ Yellow/ Blue/ Red/...
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ERN 1387 pin layout 17-pin coupling or 14-pin PCB connector fl ange socket M23 Voltage supply Incremental signals Sensor Sensor Internal A– B– R– shield Brown/ Blue White/ White Green/ Yellow/ Blue/Black Red/Black Black Green Green Black Black Other signals C–...
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PIN LAYOUT WIRE COLOR FUNCTION PINK DATA - GREEN/BLACK SENSOR (V0) WHITE BLUE/BLACK COLUMN 6 YELLOW CLOCK - COLUMN 5 SENSOR (Up) BLUE COLUMN 4 ROW B POWER (Up) BROWN/GREEN COLUMN 3 ROW A PURPLE CLOCK + COLUMN 2 RED/BLACK COLUMN 1 PINOUT DETAIL ZERO V (V0)
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CABLE LENGTH UP TO 30 M BLUE YELLOW GREEN VIOLET (CLOCK -) BLACK (CLOCK +) BLUE WHITE YELLOW (CLOCK-) VIOLET GRAY GREEN (CLOCK+) BLACK BROWN PINK WHITE BROWN PINK GRAY...
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CABLE LENGTH OVER 40 METERS VIOLET BLUE BROWN (0.25mm wire) GREEN BLACK BLUE WHITE VIOLET BROWN (0.25mm wire) GREY GREEN BLACK BROWN (1.0mm wire) PINK WHITE PINK BROWN (1.0mm wire) GREY...
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Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Fax: 217-222-0493 Quincy, IL 62305 e-mail: info@hollisterwhitney.com Phone: 217-222-0466 www.hollisterwhitney.com GERMAN ENGLISH -------------------------------------------------------------- BLAU ---------------------------------------------------------- BLUE GELB ----------------------------------------------------- YELLOW GRÜN ------------------------------------------------------- GREEN VIOLETT -------------------------------------------------- VIOLET SCHWARZ ------------------------------------------------- BLACK BRAUN ---------------------------------------------------- BROWN WEIβ --------------------------------------------------------- WHITE ROSA _______________________________________ PINK...