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Vantage Hearth Hollister-Whitney GLV-40D2 Instruction Manual

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GLV-40D2 Gearless Machine
Instruction Manual (#1195)
© Hollister-Whitney Elevator Co. LLC
#1Hollister-Whitney Parkway
Quincy, IL 62305
Phone 217.222.0466 • Fax 217.222.0493
4/1/2022

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  • Page 1 GLV-40D2 Gearless Machine Instruction Manual (#1195) © Hollister-Whitney Elevator Co. LLC #1Hollister-Whitney Parkway Quincy, IL 62305 Phone 217.222.0466 • Fax 217.222.0493 4/1/2022...
  • Page 2 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E WARNING This installation and service manual is intended for the use of qualified and authorized elevator personnel ONLY.

  • Page 3: Table Of Contents

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Contents Introduction .............
  • Page 4 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Brake Adjustment/Centering ..........

  • Page 5: Introduction

    Section Introduction Description Thank you for choosing the Hollister Whitney Elevator Company (HWEC) GLV-40D2 Gearless Machine! The GLV-40D2 machine has been designed for use in 2:1 roped, machine room applications with VVVF controls. The machine is designed with 30 poles to provide smooth, quiet, and long-lasting operation.

  • Page 6: Safety Precautions

    Section Safety Precautions Read this section before any work is performed on elevator equipment.  IMPORTANT – The procedures contained in this manual are intended for the use of qualified elevator personnel. In the interest of your personal safety and the safety of others, do NOT attempt ANY procedure that you are NOT qualified to perform.

  • Page 7: Electrical Hazards

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Electrical Hazards Electric shocks can cause personal injury or loss of life.

  • Page 8: Arrival Of The Equipment

    Section Arrival of the Equipment Receiving Immediately upon arrival of the machine, make a visual check for any external damage. If any damage incurred in transit is found, make notice of the claim in the presence of the carrier, and notify HWEC.

  • Page 9: Hoisting

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Hoisting The machine weighs about 4000 pounds (1814 kg).

  • Page 10: Moisture, Condensation

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E For longer term storage, follow the recommendations above plus;...

  • Page 11: Application

    Section Application Overview The GLV-40D2 machine is synchronous permanent magnet gearless machine designed for elevators. The machine has 30 poles to provide smooth, quiet, and long-lasting operation. Its configuration allows elevator capacity up to 2500 lbs. with 2:1 roping, single wrap arrangement at 50% counterbalance with up to a 22,000 lb shaft load (22,000 lb system load).

  • Page 12: Codes And Standards

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E BRAKE PM MOTOR NAMEPLATE...
  • Page 13 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Table 1 –...

  • Page 14: Brake Specifications

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Brake Specifications •...

  • Page 15: Installation

    Section Installation Machine Mounting Before hoisting the machine into place, verify all the hoisting equipment is rated for the 4000 pounds (1814 kg) weight of the machine. See Section 3.4. Provide a level, structurally supported (rated for the load on the machine) machine space with proper clearance around the machine for maintenance and adjustments.

  • Page 16: Electrical Connection

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Figure 6 Electrical Connection Use the project wiring diagrams (with the motor configuration information) to connect the motor...
  • Page 17 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E CONNECT CONTROLLER WIRES...

  • Page 18: Brake Adjustment/Centering

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Brake Wiring •...
  • Page 19 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E When the air gap of brake is more than 0.022”...
  • Page 20 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E 3.

  • Page 21: Encoder Connection

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Encoder Connection The machines are supplied with Heidenhain ECN1313 2048 encoder.

  • Page 22: Manual Brake Release

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Manual Brake Release The brakes can be manually released in the event of loss of power.

  • Page 23: Maintenance

    Section Maintenance WARNING Before performing any maintenance checks on equipment, take all the necessary safety precautions to immobilize the car and counterweight to prevent any unintended movement during the maintenance period that may result in injury or death! General To keep equipment functioning efficiently, good maintenance practices must be established, observed, and maintained.

  • Page 24: Bearings

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Bearings Bearings have been sized for the maximum speeds, loads and capacities found in this manual at 50% duty.

  • Page 25: Brake Wear

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Brake Wear WARNING If the brake pad wears too much, the brake will be disabled.

  • Page 26: Other Items

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Other Items Traction wheel, brake shoe and brake wheel are usually the only components that will wear.

  • Page 27: Replacement

    Section Replacement WARNING Have only qualified personnel perform the replacement work. The person who performs the replacement work must make sure that the machine power is off and that the elevator will not move unexpectedly. Encoder Replacement Required Tools & Materials: •...
  • Page 28 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Encoder Removal The encoder can be removed from the front of the machine.
  • Page 29 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E 3.
  • Page 30 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E 7.
  • Page 31 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Encoder Installation What’s in the box.
  • Page 32 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E 3.

  • Page 33: Brake Replacement

    B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E 6.
  • Page 34 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Brake Removal 1.
  • Page 35 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E 6.

  • Page 36: Drawings And Support Documents

    Section Drawings and Support Documents Outline and Item Drawing See replaceable parts list and outline drawing next page. Page 8-1 Rev. A - 04/01/2022...
  • Page 37 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Page 8-2 Rev.
  • Page 38 B U L L E T I N # 1 1 9 5 G L V - 4 0 D 2 G E A R L E S S T R A C T I O N M A C H I N E Page 8-3 Rev.

  • Page 39: Notes

    Section Notes Page 9-1 Rev. A - 04/01/2022...
  • Page 40 Product Information ECN 1313 ECN 1325 ERN 1387 Rotary Encoders with Plane-Surface Coupling for Elevator Servo Drive Control July 2017...
  • Page 41 ECN/ERN 1300 series Rotary encoders with integral bearings for elevator technology • Simple installation • Rigid shaft coupling • Plane-surface coupling for large mounting tolerances • Uniform dimensions for various electrical interfaces  = Bearing of mating shaft  = Bearing of encoder ...
  • Page 42 Absolute Incremental ECN 1325 ECN 1313 ERN 1387 Part number 683643-xx 768295-xx 749146-xx Interface EnDat 2.2  1 V Ordering designation EnDat22 EnDat01 – Position values/revolution 33 554 432 (25 bits) 8192 (13 bits) Z1 track Electrically permissible 15 000 rpm ...
  • Page 43 Electrical connection Pin layouts ECN 1313 pin layout 17-pin coupling or 12-pin PCB connector fl ange socket M23 Power supply Incremental signals Serial data transfer Sensor Sensor Internal A– B– DATA DATA CLOCK CLOCK shield Brown/ Blue White/ White Green/ Yellow/ Blue/ Red/...
  • Page 44 ERN 1387 pin layout 17-pin coupling or 14-pin PCB connector fl ange socket M23 Voltage supply Incremental signals Sensor Sensor Internal A– B– R– shield Brown/ Blue White/ White Green/ Yellow/ Blue/Black Red/Black Black Green Green Black Black Other signals C–...
  • Page 45 PIN LAYOUT WIRE COLOR FUNCTION PINK DATA - GREEN/BLACK SENSOR (V0) WHITE BLUE/BLACK COLUMN 6 YELLOW CLOCK - COLUMN 5 SENSOR (Up) BLUE COLUMN 4 ROW B POWER (Up) BROWN/GREEN COLUMN 3 ROW A PURPLE CLOCK + COLUMN 2 RED/BLACK COLUMN 1 PINOUT DETAIL ZERO V (V0)
  • Page 46 CABLE LENGTH UP TO 30 M BLUE YELLOW GREEN VIOLET (CLOCK -) BLACK (CLOCK +) BLUE WHITE YELLOW (CLOCK-) VIOLET GRAY GREEN (CLOCK+) BLACK BROWN PINK WHITE BROWN PINK GRAY...
  • Page 47 CABLE LENGTH OVER 40 METERS VIOLET BLUE BROWN (0.25mm wire) GREEN BLACK BLUE WHITE VIOLET BROWN (0.25mm wire) GREY GREEN BLACK BROWN (1.0mm wire) PINK WHITE PINK BROWN (1.0mm wire) GREY...
  • Page 48 Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Fax: 217-222-0493 Quincy, IL 62305 e-mail: info@hollisterwhitney.com Phone: 217-222-0466 www.hollisterwhitney.com GERMAN ENGLISH -------------------------------------------------------------- BLAU ---------------------------------------------------------- BLUE GELB ----------------------------------------------------- YELLOW GRÜN ------------------------------------------------------- GREEN VIOLETT -------------------------------------------------- VIOLET SCHWARZ ------------------------------------------------- BLACK BRAUN ---------------------------------------------------- BROWN WEIβ --------------------------------------------------------- WHITE ROSA _______________________________________ PINK...

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