Related Manuals for ESAB Savage A40 PAPR
Summary of Contents for ESAB Savage A40 PAPR
- Page 1 Savage A40 PAPR Powered Air-Purifying Respirator System Instruction manual 0-5596 GB 20210720...
- Page 2 SAVAGE A40 PAPR Powered Air-Purifying Respirator System Operating Manual Number 0-5596 Published by: ESAB Group Inc. 2800 Airport Rd. Denton, TX 76208 (940) 566-2000 www.esab.com Copyright 2020 by ESAB. All rights reserved. Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited.
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Page 3: Table Of Contents
LCD display screen ................Operation ....................MAINTENANCE AND STORAGE ............... Maintenance .................... Storage ....................TROUBLESHOOTING ................. SPARE PARTS ....................27 Savage A40 PAPR system ..................WARNING SOUND INDICATIONS ..............28 Rights reserved to alter specifications without notice. 0-5596 © ESAB AB 2021... -
Page 4: Safety
A flameproof apron may also be desirable as protection against radiated heat and sparks. 0-5596 - 4 - © ESAB AB 2021... - Page 5 Put on dry, hole-free gloves before turning on the power. Turn off the power before removing your gloves. 10. Refer to ANSI/ASC Standard Z49.1 for specific grounding recommendations. Do not mistake the work lead for a ground cable. 0-5596 - 5 - © ESAB AB 2021...
- Page 6 Use the proper gas for the process and use the proper pressure reducing regulator designed to operate from the compressed gas cylinder. Do not use adaptors. Maintain hoses and fittings in good condition. Follow manufacturer's operating instructions for mounting regulator to a compressed gas cylinder. 0-5596 - 6 - © ESAB AB 2021...
- Page 7 Keep all safety devices and cabinet covers in position and in good repair. Use equipment only for its intended purpose. Do not modify it in any manner. 0-5596 - 7 - © ESAB AB 2021...
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Page 8: User Responsibility
Protection Devices" User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 9 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. Recommended ESAB coolant ordering number: 0465 720 002.
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Page 10: California Proposition 65 Warning
CAUTION! This product is solely intended for arc welding. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. California Proposition 65 warning... - Page 11 This product can expose you to chemicals including lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm. Wash hands after use. For more information, go to www.P65Warnings.ca.gov. 0-5596 - 11 - © ESAB AB 2021...
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Page 12: Instruction
OSHA 29 CFR 1910.134 which includes medical evaluation, proper use, and training. Use the Savage A40 PAPR System during welding in unconfined spaces, strictly in accordance with this Instruction manual and the instructions supplied with the corresponding helmets. -
Page 13: Technical Data
3 TECHNICAL DATA TECHNICAL DATA Savage A40 PAPR Dimensions l×w×h 9.45 × 6.5 × 2.75 in. (240 × 165 × 70 mm) (Blower assembly) Weight 2.64 lb (1.1 kg) Air Filter 1 High Efficiency Particulate Filter Air Flow Level 1 : ≥170 L/min Level 2 : 200 L/min Level 3 : 230 L/min Noise Level Maximum 75 dB Operating temperature 23 to 131°F (-5°C ~ 55°C) Storage temperature 14 to 131°F (-10°C ~ 55°C) -
Page 14: Approval
The system complies with the requirements of Air-Purifying Filtering Facepiece Respirators Under 42 CFR Part 84. All components used in the Respiratory System must be ESAB approved manufacturer’s parts and must be used in accordance with the instructions in this manual. -
Page 15: Niosh Approval Information
4 APPROVAL NIOSH approval information 0-5596 - 15 - © ESAB AB 2021... -
Page 16: Unpacking / Assembly
Check that the blower unit is complete, undamaged, and correctly assembled. Any damaged or defective parts must be replaced before use. Figure 1 Savage A40 PAPR Helmet (with 2 lens Air flow tester front covers and 1 inner cover) PAPR unit (Blower, Main filter, Pre-filter,... - Page 17 If the front cover or spark protector is dirty, clean them with compressed air. The pre-filter and main filter expected lifetime is 12 months. When under intensive use, check the filter cleanliness periodically and replace it when needed. 0-5596 - 17 - © ESAB AB 2021...
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Page 18: Installing The Battery / Charging
New batteries or batteries that have been stored for more than three months need to be fully charged and discharged at least twice in a row to reach the nominal/rated charge capacity. 0-5596 - 18 - © ESAB AB 2021... -
Page 19: Installing The Blower Unit On The Belt
Remove the belt’s release buckle. Remove the fastening belt from the waist connector’s two belt loops. Make the fastening belt pass through the blower unit’s two belt loops. Position the Velcro® between the two loops. 0-5596 - 19 - © ESAB AB 2021... -
Page 20: Connecting The Tube
Attach the harness to the belt’s four plastic rings. CAUTION! Make sure the belt is securely fastened. Connecting the tube Connect the air tube to the blower unit and twist it clockwise to lock its position. 0-5596 - 20 - © ESAB AB 2021... - Page 21 5 UNPACKING / ASSEMBLY Connect the other end of the tube to the headgear in the same way. CAUTION! Check that the respiratory tube is strongly connected. If the tube is broken, replace 0-5596 - 21 - © ESAB AB 2021...
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Page 22: Before Use / Fitting
The air flow must be tested before using. If the marble can not reach the minimum flow level, do not use the system. Replace the filter or the battery and retest the air flow. 0-5596 - 22 - © ESAB AB 2021... -
Page 23: Air Flow Alarm Test
Adjust the headgear to suitable tightness (push and turn left to loosen, turn right to tighten). CAUTION! Make sure the face seal is positioned properly, otherwise, you can not get sufficient sealing needed to offer the correct protection factor. 0-5596 - 23 - © ESAB AB 2021... -
Page 24: Lcd Display And Unit Operation
30 minutes. Pressing the ON button can activate the system. The Blower unit must be operated in the temperature range of -5 to +55°C (14 to 131°F) and relative humidity less than 90%RH. 0-5596 - 24 - © ESAB AB 2021... -
Page 25: Maintenance And Storage
The equipment must be protected from dust, particles, and other contamination. If the equipment is not used for a long time, the battery should be removed from the blower unit, fully charged, and stored separately. 0-5596 - 25 - © ESAB AB 2021... -
Page 26: Troubleshooting
The breathing tube has Check tube connection to air to hood broken off. hood and Blower unit. The breathing tube is Replace the breathing damaged. tube. The filter is blocked. Remove obstruction, replace the filter. 0-5596 - 26 - © ESAB AB 2021... -
Page 27: Spare Parts
0-5596 Instruction manual Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. This facilitates dispatch and ensures correct delivery. -
Page 28: Warning Sound Indications
The A40 PAPR battery is guaranteed for a period of 6 months from the date of purchase. ESAB undertakes to exchange or repair without charge, any part found to be defective within this period alternatively, and at its discretion, ESAB may replace the part. - Page 29 WARNING SOUND INDICATIONS 0-5596 - 29 - © ESAB AB 2021...
- Page 30 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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