Related Manuals for Trotec VA5-2
Summary of Contents for Trotec VA5-2
- Page 1 Operatinginstruction Atmos pre-filter VA5 #version 1.5 English Original manual www.troteclaser.com...
- Page 2 Technical Technical specifications are subject to change without notice. Changes Trotec Laser GmbH reserves the right to improve or modify any of the product without prior notice. Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The entire documentation is given to the user for per- sonal use only.
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Page 3: Table Of Contents
2.7 Safety References to the Maintenance ..................10 3 Referring to Special Kinds of Danger ..................11 3.1 Electrical power of the Atmos pre-filter VA5-2 and VA5-2/ADD ..........11 3.2 Types of dust and chemical Substances .................. 11 3.3 Crushing hazard at the changeover damper ................12 4 Technical Data .......................... - Page 4 Operatinginstruction Content 11.5 Function of the Programs and Adjustments for the Servicing personnal ......... 33 11.6 Manual Carrying out of the Programs ..................35 11.6.1 Filter Cleaning ........................ 36 11.6.2 Change-Over ........................36 11.6.3 Additive Dosing....................... 36 12 Error Tracing and Brake down search ..................39 13 Disposal ............................
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Page 5: Introduction
Service and Guarantee The Trotec Laser GmbH is endeavoured to work on your questions and orders as fast as possible. We ask you to indicate your name and address before each inquiry. The guarantee of the Trotec Laser GmbH for the Atmos pre-filter extends within the guarantee period to damage, which can be proved on construction –... -
Page 6: Safety
Safety Safety Duty of Information For your security! As operator of the filter system please, consider absolutely the data given in the CE manufacturer ex- plana-tion, CE - declaration of conformity, the data and information in the user manual and in particu- lar the operat-ing and safety instructions. -
Page 7: Intended Use
In this case the Trotec Laser GmbH are to be addressed, otherwise any warranty claim is void. Also consider while handling dangerous materials the rules for prevention of accidents and here in particular the safety rules for extractor equipment for air pollution control on the job, ZH 1/140. -
Page 8: Residual Risk
Safety Residual Risk With attention of all safety regulations a residual risk remains with the operation of the Atmos pre-filter. All persons, who work on / with the Atmos pre-filter, must know these residual risks and obey the in- structions, which prevent that these residual risks lead to accidents or damage. CAUTION! By the inhalation of poisonous gases and types of poisoning dust damage can occur. -
Page 9: Instruction And Training
Operatinginstruction Safety Spare parts must correspond to the technical requirements specified by the manufacturing firm. This is always ensured with original spare parts. Only trained or instructed personnel may work on / with the Atmos pre-filter. Specify the competencies of the personnel for servicing, controlling and repairing clearly! Untrained personnel or persons in training may work on / with the Atmos pre-filter under constant su- pervision of an experienced person only! Instruction and Training... -
Page 10: Safety References To The Maintenance
Safety Safety References to the Maintenance Before beginning inform the operating personnel about execution of special- and maintenance work. Make sure that the in this operating instructions prescribed inspections are made in time. Illuminate maintenance area if necessary with hand or stand lamps. ... -
Page 11: Referring To Special Kinds Of Danger
Electrical power of the Atmos pre-filter VA5-2 and VA5-2/ADD The work on the electrical equipment of the Atmos pre-filter VA5-2 and VA5-2/ADD may be made only by an electri-cal specialist or personnel instructed by/under line and supervision of an electrical spe-... -
Page 12: Crushing Hazard At The Changeover Damper
Referring to Special Kinds of Danger Depending upon pollution impact particle and gas filters are subjects to special regulations and are ac- cordingly to dispose. The inappropriate exchange of the pollutant-loaded filter cartridge represents a health risk for the im- plementing persons and their environment. -
Page 13: Technical Data
Type of current 1PH+N+PE Rated current 2,2 A Frequency 50/60 Hz Atmos pre-filter automatic cleaning & Type VA5-2/115V ADD additiv Width x height x depth 435 x 1.270 x 408 mm Connection voltage 115 V Control voltage 24 V Type of protection... - Page 14 Technical Data Atmos pre-filter automatic cleaning & Type VA5-2/230V ADD additiv Width x height x depth 435 x 1.270 x 408 mm Connection voltage 230 V Control voltage 24 V Type of protection IP 30 Type of current 1PH+N+PE Rated current...
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Page 15: Functional Description Of The Atmos Pre-Filter
Operatinginstruction Functional description of the Atmos pre-filter Functional description of the Atmos pre-filter The Atmos pre-filter serves for pre extraction of gases and smoke loaded with pollutants. The Atmos pre-filter must be operated with a suction unit (e. g. Atmos, Atmos Compact). The gases / smoke are sucked in through the suction hose into the Atmos pre-filter with the inserted filter cartridge. - Page 16 Functional description of the Atmos pre-filter Fig 2 (manual Atmos pre-filter) T-handle, manually operated change- Pos. 1 Exhaust manifold (OUT) Pos. 5 over Connections for laser and Atmos Pos. 2 Intake manifold (IN) Pos. 6 Fuse and power Cleaning rubber wipe / rubber plate con- Pos.
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Page 17: Transport, Storage And Starting Up
Operatinginstruction Transport, Storage and Starting Up Transport, Storage and Starting Up Transport on an INKA-palette The Atmos pre-filter will be delivered horizontal on an INKA palette. For the transport the following cor- ridor promoting vehicles are permissible: Fork lift and ... -
Page 18: Unpack And Setup
Transport, Storage and Starting Up Unpack and Setup Information! Unpack the Atmos pre-filter only at the place of assembly. Do not set up the Atmos pre-filter in direct proximity to heating / heating elements. When setting up, respect for sufficient area for the exchange of the filter cartridge. / dust collecting bin. Proceed when unpacking and setting up the Atmos pre-filter as follows: ... -
Page 19: Scope Of Supply / Packing List
Operatinginstruction Transport, Storage and Starting Up Scope of supply / Packing List Examine in every detail with the delivery of the Atmos pre-filter the scope of supply and announce im- mediately if parts are missing or be damaged. Later complaints are not accepted. To the regular scope of supply belongs: ... - Page 20 Transport, Storage and Starting Up Start-up- / shortcoming- / protocol Contracting body: Order number: Project: Object: Contractor: Project number: final inspection list of defects Notes / defects: The item has been tested and the plaque attached on The audit showed that the object is ...
- Page 21 Operatinginstruction Transport, Storage and Starting Up Technical Datas extraction system: Adjustment control system Serial number / Type: Attented time: Operating mode: differential pressure control Alarm differential pressure: 1500 Filter pollution in %: Change-over valve: Change-over valve time adjustment: Filter cleaning: clockwise / anti clockwise Cleaning time: sec.
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Page 22: Connection Of The Atmos Pre-Filter
Connection of the Atmos pre-filter Connection of the Atmos pre-filter Connect the Atmos pre-filter as follows: Connecting the Atmos pre-filter with the Atmos, Atmos Compact: Attaching the flexible suction hose: Push in the flexible connection tube Ø 70 as far as possible into the intake of the suction unit (At- mos, Atmos Compact). -
Page 23: Operation
Operatinginstruction Operation Operation The Atmos pre-filter works when you starts the suction unit (Atmos, Atmos Compact). Filter-Cartridge with mechanical wipe Control regularly the percentage figure for the filter pollution during the operation of the suction unit (Atmos, Atmos Compact - right percentage figure in the announcement). At least with 100 per cent an- nouncement clean the filter cartridge with the mechanical wipe. -
Page 24: Maintenance
The regular work for the maintenance and service must be proven by record for the preservation of the warranty claim by record. Only use approved original spare parts! With the use of unapproved spare or replacement parts the Trotec Laser GmbH does not take over warranty! Provide for careful and safe environmental disposal. -
Page 25: Care And Visual Inspection
Operatinginstruction Maintenance Care and Visual Inspection Task of the operating personnel is: To check daily the accessible ranges of the Atmos pre-filter for contamination and damages. Contamination should, so far as accessible, be removed and damages announced to the responsible maintenance personnel. Visual Control ... -
Page 26: Exchange Of The Filter Cartridges
Maintenance 9.4.1 Exchange of the Filter Cartridges After a period of operation the filter will slowly add itself by penetration of finest dust into the pores. If the mechanical wipe cannot remove this penetrated dust any longer the filter must be ex-changed. The filter cartridge is to be exchanged as soon as the measured differential pressure at the attached suction unit (Atmos, Atmos Compact) exceeds the final value despite repeated dedusting. -
Page 27: Exchange Of The Dust Bin
Operatinginstruction Maintenance Insert a new filter cartridge Put in the new filter cartridge in reverse order. Turning the cartridge completely until it stops and fix then screw behind it (so that the cartridge can not rotate). 65 cm long imbuss for fastening and loosening the bayonet ring... - Page 28 Maintenance FilterSave Additive may be used so long until the powder begins to clump / stick. Reference! If the mechanical wipe was used immediately before, wait 5 minutes after switching off the suction unit until the dust has settled itself, with the opening and sharing of the dust bin. CAUTION! Poisonous types of dust! When working with / on the filter cartridge the danger exists that you inhale or come in contact with...
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Page 29: Automatic Filter Cleaning Va 5-2
Operatinginstruction Option Option The Atmos pre-filter VA 5 may be equipped with the following automatic systems (no retrofit): Switch valve Filter cleaning Additive dosing system For the program see chapter 11. 10.1 Automatic Filter Cleaning VA 5-2 Instead of the manual (crank) filter dedusting the Atmos pre-filter VA 5-2 is operated with an automatic motor drive. -
Page 30: Automatic Control
For special application (sticky dusts) an additive dosage system for aditiv media may be necessary (only available as a complete system of automatic pre-filter VA5-2 / 230V ADD - see spare parts list). With each „Job start“ the program starts with a dosing impulse with additive media FilterSave (one im- pulse, then a break). -
Page 31: Activation Of The Programs
Operatinginstruction Activation of the Programs Activation of the Programs 11.1 In General The has to be carried out in each case with the keys: ENTER Down 11.2 Operation of the Control After switching-on the name and version number 1.1 of the installed software are announced for about 5 sec. -
Page 32: Setup Announcement, Adjustment
Activation of the Programs Additive dosing system announcement/adjustment alternative (if active): Line Additiv dosing Line OFF AUT Adjustment alternative ON MAN Alarm announcement: Differential pressure (filter pollution). Alarm announcement: Differential pressure sensor defective. 11.4 Setup Announcement, Adjustment ENTER-key, if the menu “normal operation”... -
Page 33: Function Of The Programs And Adjustments For The Servicing Personnal
Operatinginstruction Activation of the Programs 11.5 Function of the Programs and Adjustments for the Servicing personnal Change-Over Adjustment alternative in the menu Setup for servicing personnel Than Change-Over After every ending of the engraving process you have the opportunity to clean the time adjustment engraving area with a cleaning brush Basic setting: 1:40 min:sec... - Page 34 Than Additiv dosing If a replacement of the control will take place for your Atmos pre-filter VA5-2/add, the additive dosing has to be activated. The same applies for expanding your Atmos pre-filter VA5-2 with the additive dosing system.
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Page 35: Manual Carrying Out Of The Programs
Operatinginstruction Activation of the Programs Pressure sensor Alarm signal with defective pressure sensor or cable breakage. Sensor alarm The tension signal at the time the alarm has been released will be adjusted. Standard adjustment 0,25V. Adjustments for the servicing personnel: Key in the code. Confirm with the key ENTER. -
Page 36: Filter Cleaning
Activation of the Programs 11.6.1 Filter Cleaning With the key the motor turns right the motor turns right Than Than press it again Important: Do operate in both directions. With no further confirmation, the cleaning process is max. 1 minute, than the program stops the clean- ing process automatically. - Page 37 Operatinginstruction Activation of the Programs Connecting the additive dosage on Atmos pre-filter VA5 Connection from the vacuum table and filter Save with a Y-piece The Y-piece is only needed when a vacuum table is available! vacuum table Connection Filter Save Atmos pre-filter VA5 www.troteclaser.com #version...
- Page 38 Activation of the Programs Connection of compressed air It is needed an oil-free and dry air to Pneurop. The hose should min. Ø be 10 mm in size and be equipped with a standard quick release-ac- tion coupling NW 7,2 G. ...
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Page 39: Error Tracing And Brake Down Search
Operatinginstruction Error Tracing and Brake down search Error Tracing and Brake down search Error Cause Elimination Attach the suction hose between Suction hose not attached at the the Atmos pre-filter and the suction suction unit. unit. No suction power (Smoke/gas are not sucked Suction hose not attached at the Attach the suction hose at the in- off). -
Page 40: Disposal
Disposal Disposal By the operation of the Atmos pre-filter waste materials and replacement parts result, which have to be disposed according to the laws and environmental protection regulations. 13.1 Environmental Protection CAUTION! With all work on and with the Atmos pre-filter the legal obligations for waste avoidance and duly utilisa- tion / removal are to be kept in particular with repair and maintenance work.