Integration and startup of safetybridge and non-safety-related axioline f modules on an axc 1050 controller using the sd card (96 pages)
Summary of Contents for Phoenix Contact SD FLASH 2GB EASY SAFE BASIC
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Integration and startup of SafetyBridge and non-safety-related Inline modules on an ILC 151 ETH Inline controller using the SD FLASH 2GB EASY SAFE (BASIC/PRO) SD cards User manual...
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2019-09-20 This user manual is valid for: Designation Revision Order No. SD FLASH 2GB EASY SAFE BASIC 2403297 SD FLASH 2GB EASY SAFE PRO 2403298 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
Accessing the safe system online with SAFECONF ..........35 SD FLASH 2GB EASY SAFE ... web interfaces ...............38 Basic version – scope of functions without password protection ......39 6.1.1 Start page .................... 39 3 / 100 107013_en_03 PHOENIX CONTACT...
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Exchange variables ..................... 71 Diagnostics......................85 SafetyBridge transmission times depending on the number of modules ..... 91 Appendix for document lists......................92 List of figures ....................... 92 List of tables ......................94 Index........................95 Revision history ........................97 4 / 100 PHOENIX CONTACT 107013_en_03...
The components used in your application – The SAFECONF software used – The SD FLASH 2GB EASY SAFE (BASIC/PRO) SD cards used, including the web in- terfaces they contain ® – The Microsoft Windows operating system 5 / 100 107013_en_03 PHOENIX CONTACT...
Field of application of the product 1.3.1 Intended use The SD FLASH 2GB EASY SAFE BASIC and SD FLASH 2GB EASY SAFE PRO SD cards are licensed memory cards for the easy, web-based configuration and startup of a SafetyBridge Technology V3 system.
UM EN IB IL 24 PSDOR 4- – Inline module with safe relay outputs The documentation for Phoenix Contact devices is available on the Internet at phoenixcontact.net/products. Safety hotline Should you have any technical questions, please contact our 24-hour hotline.
Description of the SD card(s) General description of the SD card(s) The SD FLASH 2GB EASY SAFE BASIC and SD FLASH 2GB EASY SAFE PRO SD cards are licensed memory cards which contain a preconfigured software application. Operated with a modular small-scale controller from Phoenix Contact (with extension mod- ules, if necessary), the SD cards enable easy web-based configuration and startup of your SafetyBridge solution.
In order to be able to program and start up the safe system described in this user manual, the following software is required: – SD FLASH 2GB EASY SAFE BASIC or SD FLASH 2GB EASY SAFE PRO SD cards – SAFECONF from Phoenix Contact (software for configuring the safety logic and pa- rameterizing the channels), Version 2.8 or later...
You can use a variety of Inline modules to extend the safe system using non-safety-related (Inline) modules. For a list of Inline modules that can be used, please refer to the ordering data in Section “Hardware” on page 10 / 100 PHOENIX CONTACT 107013_en_03...
Specify the name (“Diag_Visu” in the example in Figure 3-1) and storage location for the project. Figure 3-1 Creating the project name and path • Select the IB IL 24 LPSDO 8 V3-PAC SafetyBridge master module. 11 / 100 107013_en_03 PHOENIX CONTACT...
You need to use “Binary file” as the output format. Figure 3-3 Selecting the output format • Enter a description of the project. Table 3-1 Description of the project Field Content Description Maximum of 4 characters Version Maximum of 4 characters 12 / 100 PHOENIX CONTACT 107013_en_03...
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If required by your application, you can adapt the name later in the web interface. Figure 3-4 Describing the project • Complete the entries in the Project Wizard. Figure 3-5 Completing entries in the Project Wizard 13 / 100 107013_en_03 PHOENIX CONTACT...
SD card supports this alternating arrangement and establishes the neces- sary links automatically. • In the context menu for one of the modules, select the “Display address switch” option (see Figure 3-8 on page 15). 14 / 100 PHOENIX CONTACT 107013_en_03...
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In this example, an IB IL 24 PSDI 8-PAC is connected to the IB IL 24 LPSDO 8 V3-PAC module (see Figure 3-9 on page 15). Figure 3-9 Specifying the number of IB IL 24 PSDI 8-PAC devices 15 / 100 107013_en_03 PHOENIX CONTACT...
Parameterization of IB IL 24 LPSDO 8 V3-PAC: output 00, channel 1 (here: parameterization by double-clicking on the module) Values F_Source_Add and F_Dest_Add are automatically entered. F_Source_Add is de- rived from the island number, while F_Dest_Add is derived from the island and satellite numbers. 16 / 100 PHOENIX CONTACT 107013_en_03...
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150 ms). In the event of a change to the watchdog time of a safety module, adjust the total watchdog time of the safe system. You can set the clock configuration for the channels by double-clicking on the module. 17 / 100 107013_en_03 PHOENIX CONTACT...
“External signals” toolbox; standard signals from the standard controller (ILC 151 ETH Inline controller) IB IL 24 LPSDO 8 V3-PAC hardware editor “External signals” toolbox; standard signals in the standard controller (ILC 151 ETH Inline controller) 18 / 100 PHOENIX CONTACT 107013_en_03...
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When you use drag and drop to place the safety module terminal point directly onto a function block input or output (as illustrated for an output in Figure 3-15), the connecting line is created automatically. 19 / 100 107013_en_03 PHOENIX CONTACT...
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You can add comments to both the function block and the signals. • To do this, select the “Add Comment” command in the context menu (right mouse but- ton) for the function block or a signal. Then move the comment to the desired position. 20 / 100 PHOENIX CONTACT 107013_en_03...
*.BIN binary file (BINFILE.BIN in the example in Figure 3-22). This file is saved in the path that you have entered for the project (see Figure 3-1 on page 11) in the “FileOut- put” folder. 21 / 100 107013_en_03 PHOENIX CONTACT...
These exchange signals represent the signals that are, for example, connected to the input and output terminal blocks of a standard extension module or to a signal or error output of a safe module. These exchange signals are available in the “External signals” compartment of the toolbox. 22 / 100 PHOENIX CONTACT 107013_en_03...
0_EI1 to 0_EI32. The same applies for connected digital output modules and external sig- nals 0_EQ1 to 0_EQ32. You can use a maximum of 32 bits of standard inputs in the safe system. 23 / 100 107013_en_03 PHOENIX CONTACT...
The DIP switches are located on the left-hand side of the safety module. 500KBD 2MBD 500KBD 2MBD 1054290005 Figure 4-1 DIP switches on the IB IL 24 LPSDO 8 V3-PAC Switch for setting the transmission speed Switch for setting the address 24 / 100 PHOENIX CONTACT 107013_en_03...
The module switch positions can be displayed in the SAFECONF software. • In the context menu for one of the modules, click on “Display address switch”. The switch positions are then displayed on the modules (see Figure 4-2). Figure 4-2 SAFECONF: Display address switch 25 / 100 107013_en_03 PHOENIX CONTACT...
Make sure installation has been completed before switching the power back on. The safe system may only be started provided the safe system does not pose a hazard. 26 / 100 PHOENIX CONTACT 107013_en_03...
• Copy the BINFILE.BIN file from the directory described in Section “Exporting the con- file figuration and parameter data record” on page • Paste the BINFILE.BIN file into the root directory of the controller. 27 / 100 107013_en_03 PHOENIX CONTACT...
BINFILE.BIN copied to the parameterization memory of the controller via Make sure that the file is saved in the folder highlighted in Figure 4-3. If a different folder opens, repeat your selection. • Switch off the supply voltage of the safe system. 28 / 100 PHOENIX CONTACT 107013_en_03...
You can access the web interface via a web browser. • Switch on the supply voltage of the safe system. • Establish an Ethernet connection between the ILC 151 ETH controller and a PC. • Start the web browser. 30 / 100 PHOENIX CONTACT 107013_en_03...
Click on the “Basic settings” button to switch to the “Basic settings” view. Figure 5-2 Basic settings: local bus • Check whether the (Inline) local bus is running (A in Figure 5-2, “Localbus is running” LED: green). 31 / 100 107013_en_03 PHOENIX CONTACT...
Figure 5-3). • Acknowledge the display by clicking on the “Apply” button to transfer the configuration and parameter data record to the IB IL 24 LPSDO 8 V3-PAC. Figure 5-4 Application’s configuration: download progress 32 / 100 PHOENIX CONTACT 107013_en_03...
“Accessing the safe system online with SAFECONF” on page 35). Switch to the Main View in order to view the structure of the safe system (SafetyBridge mod- ules only). Figure 5-6 Main view: device overview – structure of the safe system 33 / 100 107013_en_03 PHOENIX CONTACT...
Depending on the application, systematic errors can lead to hazardous situations. • Verify and validate the SAFECONF program including the connection of all formal pa- rameters. 34 / 100 PHOENIX CONTACT 107013_en_03...
Select “Online configuration...” in the context menu for the IB IL 24 LPSDO 8 V3-PAC. Figure 5-7 IB IL 24 LPSDO 8 V3-PAC: online configuration • In the “Online Configuration” dialog, select “Phoenix Contact (ILC 1xx, ...)”. • Confirm your selection by clicking the “Next” button. Figure 5-8 Online configuration: selecting the controller (standard PLC) •...
Following a successful connection test, you can view online values in SAFECONF. • Click on the “Show Online Values” button. SAFECONF switches to online view (see Figure 5-11). Figure 5-11 SAFECONF: show online values 36 / 100 PHOENIX CONTACT 107013_en_03...
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Figure 5-11 are non-safety- related input and output signals from the standard controller or from non-safety-related Inline modules. You can use these signals for non-safety-related indication via signal light/LED in your application, for example. 37 / 100 107013_en_03 PHOENIX CONTACT...
SD FLASH 2GB EASY SAFE ... SD FLASH 2GB EASY SAFE ... web interfaces This section describes the web interfaces of the SD FLASH 2GB EASY SAFE BASIC and SD FLASH 2GB EASY SAFE PRO SD cards. The figure below shows which buttons are available and therefore which web interface views can be called in the Basic and Pro versions.
Figure 6-2 Start page Product description Description of the scope of functions of the SD FLASH 2GB EASY SAFE BASIC and SD FLASH 2GB EASY SAFE PRO SD cards. Password In both versions (Basic and Pro), additional buttons are shown after a password is entered.
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– Change the language by clicking on the desired button in the “Documentation” area. Info Version and order number for the SD card version (SD FLASH 2GB EASY SAFE BASIC or SD FLASH 2GB EASY SAFE PRO). 40 / 100...
The main page provides an overview of the safe system. All the aligned SafetyBridge mod- ules are displayed here. Standard modules that you have also integrated in the safe system are not displayed. Figure 6-3 Main view 41 / 100 107013_en_03 PHOENIX CONTACT...
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No error at a safe module. “Device error” LED An error has occurred at a safe module. No voltage reset required at the safe system. “Power-up reset” LED Voltage reset required at the safe system. 42 / 100 PHOENIX CONTACT 107013_en_03...
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Click on the “Details” button to display the following information about the diagnostic message: – Explanation of diagnostic code “Details” button – – Remedy For additional information, please refer to Section “Main view – Diagnos- tic message/details” on page 43 / 100 107013_en_03 PHOENIX CONTACT...
IB IL 24 LPSDO 8 V3-PAC SafetyBridge master module. If you are unable to remove the error with the aid of this information or if you have further technical questions, contact the safety hotline (see Section “Safety hotline” on page 44 / 100 PHOENIX CONTACT 107013_en_03...
Figure 3-1 on page Wizard in the Project version Version SAFECONF software Figure 3-4 on page File name Name of the binary file Project CRC CRC of the project Project timestamp Time stamp of the project 45 / 100 107013_en_03 PHOENIX CONTACT...
In the view, the maximum supported 32 bits of standard inputs and 32 bits of standard out- puts of the standard Inline modules are displayed. Activated inputs and outputs are displayed with a green background. 46 / 100 PHOENIX CONTACT 107013_en_03...
SD FLASH 2GB EASY SAFE ... web interfaces 6.1.6 Overview of module data Figure 6-7 Overview of module data 47 / 100 107013_en_03 PHOENIX CONTACT...
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Module type Name of the SafetyBridge module which indicates the module type and which was specified by Phoenix Contact. Transmission time Current transmission time of the safe module listed in the row of the table. Indicates the time for the exchange of safe process data.
54). Module type Name of the SafetyBridge module which indicates the module type and which was specified by Phoenix Contact. Transmission time Current transmission time of the safe module listed in the row of the table. Indicates the time for the exchange of safe process data.
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Click on this button to reset the displayed maximum transmission time. Communication error Element Description “Acknowledge” button • Click on this button to acknowledge a communication error that corresponds to the displayed diagnostic code. 50 / 100 PHOENIX CONTACT 107013_en_03...
The button restarts the Inline local bus. “Restart the bus” • Click on the button to restart the Inline local bus. This is necessary, button – for example, after any errors that have occurred in the Inline local bus. 51 / 100 107013_en_03 PHOENIX CONTACT...
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Local Input 6, 7, 8 (0_EI2), ... (0_EI3) of the controller here. If you do not want to use local inputs 6, 7, 8 of the Inline controller as external signals, se- lect the “No selection” entry. 52 / 100 PHOENIX CONTACT 107013_en_03...
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IP address settings. Diagnostics No error has occurred. “Error” LED An error has occurred. Code for the diagnostic message Four-digit hexa- Diagnostic code For additional information, please refer to Section “Diagnostics” on decimal value page 53 / 100 107013_en_03 PHOENIX CONTACT...
In addition, you can name files for download and activation, diagnostic codes, and transmis- sion times. These files can be stored in the parameterization memory (SC card) of the con- troller by clicking on the corresponding button. Figure 6-10 Application’s configuration – New safety project available 54 / 100 PHOENIX CONTACT 107013_en_03...
No file is available in the parameterization memory (SD card) of the con- troller from which data can be read. Application name Element Indicator Meaning “Name” input field – Name of the application; displayed at the top of the web interface. 55 / 100 107013_en_03 PHOENIX CONTACT...
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“LPSDO” input field ing to your application. • In these input fields, enter the names for the “Module x” input field SafetyBridge modules used according to your applica- (x = 1 to 16) tion. 56 / 100 PHOENIX CONTACT 107013_en_03...
You can use e-mail functions to send current errors or events to defined e-mail addresses. Likewise, you can cyclically send an evaluation after a defined number of operating hours. Figure 6-11 Communication settings Modbus 57 / 100 107013_en_03 PHOENIX CONTACT...
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Diagnostic code For additional information, please refer to Section “Diagnostics” on decimal value page Additional diagnostic code Four-digit hexa- Add. diagnostic code For additional information, please refer to Section “Diagnostics” on decimal value page 58 / 100 PHOENIX CONTACT 107013_en_03...
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Diagnostic code For additional information, please refer to Section “Diagnostics” on decimal value page Additional diagnostic code Four-digit hexa- Add. diagnostic code For additional information, please refer to Section “Diagnostics” on decimal value page 59 / 100 107013_en_03 PHOENIX CONTACT...
For additional information, please refer to Section “Diagnostics” on decimal value page “E-Mail settings” button • Click on this button to access the e-mail settings (see Section “E- – mail settings” on page 61). 60 / 100 PHOENIX CONTACT 107013_en_03...
In the “E-Mail settings” view, you can set the data for the outgoing e-mail server and define the alarm groups. In addition, you can generate customer-specific subject lines here. Figure 6-12 E-mail settings Outgoing server The following data for the outgoing server depends on your provider. 61 / 100 107013_en_03 PHOENIX CONTACT...
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Default setting: all event messages are also mailed to sages to Phoenix Contact Phoenix Contact. • Select this option to exclude Phoenix Contact. Do not (send) cyclic mes- Default setting: all cyclic messages are also mailed to sages to Phoenix Contact Phoenix Contact.
(connector and marking field), 24 V supply volt- age is fed out from the segment circuit (US) Inline power terminal, complete with accessories (connector IB IL 24 PWR IN-PAC 2861331 and marking field), 24 V DC, without fuse 66 / 100 PHOENIX CONTACT 107013_en_03...
V3-PAC Quick start guide: Configuring a SafetyBridge UM QS EN SAFETY- – Technology V3 system on a Phoenix Contact controller BRIDGE V3 - PC WORX using PC Worx User manual: UM EN IB IL 24 LPSDO 8 –...
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Inline module with safe digital outputs User manual: UM EN IB IL 24 PSDO 4/4- – Inline module with safe digital outputs User manual: UM EN IB IL 24 PSDOR 4- – Inline module with safe relay outputs 68 / 100 PHOENIX CONTACT 107013_en_03...
Depending on the application, the Q4 LED may System running view Function block messages: flash at 1 Hz or may be permanently on. “ SBT logic is running ” LED : green Figure A-1 Flow chart 69 / 100 107013_en_03 PHOENIX CONTACT...
02, channel 2 Enable LSDPO, OutDataLPSDO output 03, channel 1 Enable LSDPO, OutDataLPSDO output 03, channel 2 Not used Not used Not used Not used Not used Not used Not used Not used 72 / 100 PHOENIX CONTACT 107013_en_03...
Error acknowledgment of AckLPSDO LPSDO the LPSDO Acknowledge Error acknowledgment of AckDev1 device 1 satellite 1 Acknowledge Error acknowledgment of AckDev2 device 2 satellite 2 Acknowledge Error acknowledgment of AckDev3 device 3 satellite 3 73 / 100 107013_en_03 PHOENIX CONTACT...
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Reset the maximum trans- MaxTranstimeReset mission time values to 0 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used 74 / 100 PHOENIX CONTACT 107013_en_03...
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Byte Word Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Abbreviations: LPSDO IB IL 24 LPSDO 8 V3-PAC SafetyBridge technology 75 / 100 107013_en_03 PHOENIX CONTACT...
AppDiag EQ26 output signal External AppDiag EQ27 output signal External AppDiag EQ28 output signal External AppDiag EQ29 output signal External AppDiag EQ30 output signal External AppDiag EQ31 output signal External AppDiag EQ32 output signal 77 / 100 107013_en_03 PHOENIX CONTACT...
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02, channel 2 Status of LPSDO, InData0 input 03, channel 1 Status of LPSDO, InData0 input 03, channel 2 Not used Not used Not used Not used Not used Not used Not used Not used 78 / 100 PHOENIX CONTACT 107013_en_03...
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If satellites 2 ... 16 9 ... 38 4 ... 18 InData2 ... 16 2 ... 16, inputs are used as a 00 ... 03(07) PSDI8(16)! wDiagCodeLPSDO LPSDO diagnostic code Diagnostic code of wDiagCodeDev1 satellite 1 79 / 100 107013_en_03 PHOENIX CONTACT...
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16 Status of LPSDO, FeedBackData0 output 00, channel 1 Status of LPSDO, FeedBackData0 output 00, channel 2 Status of LPSDO, FeedBackData0 output 01, channel 1 Status of LPSDO, FeedBackData0 output 01, channel 2 80 / 100 PHOENIX CONTACT 107013_en_03...
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Status of satellite 1, FeedBackData1 output 02, channel 2 Status of satellite 1, FeedBackData1 output 03, channel 1 Status of satellite 1, FeedBackData1 output 03, channel 2 Not used Not used Not used Not used Not used 81 / 100 107013_en_03 PHOENIX CONTACT...
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143 ... maxTransTime2 ... 71 ... 85 sion time to satellites 2 ... 16 Diagnostic code of 173 ... DiagCode function block SBT_Op- erate Extended diagnostic 175 ... AddDiagCode code of function block SBT_Operate 82 / 100 PHOENIX CONTACT 107013_en_03...
Acknowledgement by OPAckReq operator requested Reset in the ResetRequest safety program requested Safety function in the SafetyDemand safety program requested Not used Not used Not used Not used Not used Not used Not used 83 / 100 107013_en_03 PHOENIX CONTACT...
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IB IL 24 LPSDO 8 V3-PAC PSDI IB IL 24 PSDI 8-PAC or IB IL 24 PSDI 16-PAC PSDO IB IL 24 PSDO 8-PAC, IB IL 24 PSDO 4/4-PAC or IB IL 24 PSDOR 4-PAC SafetyBridge technology 84 / 100 PHOENIX CONTACT 107013_en_03...
At least one of the modules used does not • Remove the relevant module. correspond to the approved hardware. “x” indicates the slot for the module. 8000 – The Inline local bus is running without er- – rors. 85 / 100 107013_en_03 PHOENIX CONTACT...
Invalid state transition while establishing a connection. 0030 No more free channels available. 0031 The connection was aborted. 0033 General timeout, receiver is no longer responding or the transmitter has not finished transmitting. 0034 Connection request denied. 86 / 100 PHOENIX CONTACT 107013_en_03...
Another block instance is already using this connection. A 4.3 IP address errors Table A-7 IP address errors DiagCode Meaning [hex] x010 IP address could not be set/changed. x020 IP address could not be read. 87 / 100 107013_en_03 PHOENIX CONTACT...
C015 invalid character before start of new label xxxx invalid character as word C016 invalid character after start of new label xxxx invalid character as word 88 / 100 PHOENIX CONTACT 107013_en_03...
01C2 Requested mail action not executed: mailbox cannot be reached (e.g., mailbox is active) 01C3 Requested action aborted: local error during processing. 89 / 100 107013_en_03 PHOENIX CONTACT...
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If this occurs three times in succes- sion, this error is generated. YYXX YY = Internal information. XX = Refer to error codes of IEC 61131-5, TCP/IP and UDP function blocks in PC Worx. 90 / 100 PHOENIX CONTACT 107013_en_03...
IB IL 24 LPSDO 8 V3-PAC + 16 satellites 32 DI / 32 DO 360 ms 240 ms * All time values are approximate values and might differ. Abbreviations: Digital input modules Digital output modules 91 / 100 107013_en_03 PHOENIX CONTACT...
Date Content 2015–12–15 First publication 2016–02–01 New version of the software including user manual in German and English 2019-09-20 Revised: – Editorial revision Appendix A Table A-3 Table A-4 altered Section A 5 added 97 / 100 107013_en_03 PHOENIX CONTACT...
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The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
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Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany 100 / 100 phoenixcontact.com...
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