Summary of Contents for Phoenix Contact SD FLASH 2GB AXC EASY SAFE PRO
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Integration and startup of SafetyBridge and non-safety-related Axioline F modules on an AXC 1050 controller using the SD FLASH 2GB AXC EASY SAFE PRO SD card User manual...
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UM EN SD FLASH 2GB AXC EASY SAFE PRO, Revision 02 2019-09-17 This user manual is valid for: Designation Revision Order No. SD FLASH 2GB AXC EASY SAFE PRO 2403730 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
Startup without SD FLASH 2GB AXC EASY SAFE PRO web interface ..................29 5.1.2 Startup with SD FLASH 2GB AXC EASY SAFE PRO web interface ..30 Validation......................35 SD FLASH 2GB AXC EASY SAFE PRO web interface ............36 Scope of functions without password protection..........37 6.1.1...
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SD FLASH 2GB AXC EASY SAFE PRO 6.1.2 Main view ..................... 39 6.1.3 Project information ................43 6.1.4 External signals ..................45 6.1.5 Overview of module data ..............46 Scope of functions with password protection............49 6.2.1 Communication settings ..............49 6.2.2...
The persons must be able to recognize dangers. Knowledge of the following is also required: – The target system (PROFINET) – The components used in your application – The SAFECONF software used ® – The Microsoft Windows operating system 5 / 94 107447_en_02 PHOENIX CONTACT...
1.3.1 Intended use The SD FLASH 2GB AXC EASY SAFE PRO SD card is a licensed memory card for the easy, web-based configuration and startup of a SafetyBridge Technology V3 system. The SD card is intended for operation with an AXC 1050 controller and at least one logic...
“Axioline F safety module with safe digital out- puts” The documentation for Phoenix Contact devices is available on the Internet at phoenixcontact.net/products. Safety hotline Should you have any technical questions, please contact the Phoenix Contact Safety ho- tline. Phone: +49 5281 9462777 E-mail: safety-service@phoenixcontact.com...
Description of the SD card General description of the SD card The SD FLASH 2GB AXC EASY SAFE PRO SD card is a licensed memory card which con- tains a preconfigured software application. Operated with a modular small-scale AXC 1050 controller (with extension modules, if nec- essary), the SD card enables easy web-based configuration and startup of your SafetyBridge solution.
In order to be able to program and start up the safe system described in this user manual, the following software is required: – Software on the SD FLASH 2GB AXC EASY SAFE PRO SD card – SAFECONF from Phoenix Contact (software for configuring the safety logic and pa- rameterizing the channels), Version 2.92 or later...
SD FLASH 2GB AXC EASY SAFE PRO safe system to the standard external signals of the SAFECONF program in sequence. For example, if you have aligned four digital input modules with eight inputs each, their inputs will be linked one after the other to external signals 0_EI1 to 0_EI32. The same applies to connected digital output modules and external signals 0_EQ1 to 0_EQ32.
• Specify the name (“Diag_Visu” in the example in Figure 3-1) and storage location for the project. • Do not use spaces, dashes or special characters. Figure 3-1 Creating the project name and path 11 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Selecting the master de- • Select the logic module SafetyBridge AXL F LPSDO8/3 1F as the master device. vice Figure 3-2 Selecting AXL F LPSDO8/3 1F Selecting a file format • Select “Binary file” as the file format in which the configuration and parameter data re- cord is to be output.
SafetyBridge island whose project you created in the Proj- ect Wizard. • From the drop-down list, select an island number (1 in the example). Figure 3-6 Selecting an island number 13 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Specifying a project pass- • Specify a password of at least six characters for access to the project. word Figure 3-7 Specifying a project password Configuring the hardware structure • Configure the hardware structure of the safe system.
In the Hardware Editor, double-click on a terminal point. This opens the window for pa- rameterizing the selected terminal point. • Parameterize the output channels of the logic module SafetyBridge AXL F LPSDO8/3 1F as shown in Figure 3-10. 15 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Figure 3-10 Parameterization of AXL F LPSDO8/3 1F: output 00, channel 1/channel 2 (here: parameterization by double-clicking on the module) Values F_Source_Add and F_Dest_Add are automatically entered. F_Source_Add is de- rived from the island number, while F_Dest_Add is derived from the island and satellite numbers.
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In the event of a change to the watchdog time of a safety module, adjust the total watchdog time of the safe system. • Double-click on the module to set the clock configuration for the channels. Figure 3-12 Automatically entered values and clock configuration 17 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Configuring the safety function • Configure the safety function. Drag and drop the desired elements from individual toolbox areas to the connection ed- itor. Various sources are available for safe and standard signals. In the example, the following...
When you use drag and drop to place the safety module terminal point directly onto a function block input or output, the connecting line is created automatically. Inserting external signals Figure 3-16 Inserting external signals from the “External signals” toolbox 19 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Move your mouse over an external signal to display the corresponding tooltip. Figure 3-17 Tooltip Inserting safe functions Figure 3-18 Inserting a safe function from the “Safe Functions” toolbox Inserting comments If required, you can add comments to function blocks and external signals.
Once the check is complete, the amount of program memory used by the program is dis- played. Figure 3-21 Program memory used Creating a *.BIN file If the check is completed without errors, the configuration and parameter data record is cre- ated as a *.BIN binary file. 21 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO External signals External input and output signals are available in the safe system which are intended for data exchange and communication between the AXC 1050 controller and the logic module SafetyBridge AXL F LPSDO8/3 1F. From the perspective of the safe system, these are al- ways standard input and output signals which can be linked and processed accordingly in SAFECONF.
0_EI1 to 0_EI32. The same applies to connected digital output modules and ex- ternal signals 0_EQ1 to 0_EQ32. You can use a maximum of 32 bits of standard inputs and a maximum of 32 bits of standard outputs in the safe system. 23 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Preparing the safe system for startup Before starting up the safe system, complete the following steps: Set the DIP switches of the SafetyBridge modules. Mount the controller, the SafetyBridge modules, and standard Axioline F modules.
“Axioline F: System and installation” user manual and the corresponding user manuals for the devices used. The documents can be downloaded at phoenixcontact.net/products. Please also refer to Section “Documentation” on page 25 / 94 107447_en_02 PHOENIX CONTACT...
4-4), you can view online values in SAFECONF. • Click on the “Show Online Values” button to switch to the online display in SAFECONF. The online values are now displayed in the connection editor. 27 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Startup and validation WARNING: Unintentional machine startup – risk of personal injury and/or damage to equipment • Take appropriate measures to ensure that your safe system does not present any danger during startup and validation.
Startup and validation 5.1.1 Startup without SD FLASH 2GB AXC EASY SAFE PRO web interface Startup without web interface is only possible if a type AXL F DI8/1 DO8/1 1H module is connected to the AXC 1050 controller as the first Axioline F module.
5.1.2 Startup with SD FLASH 2GB AXC EASY SAFE PRO web in- terface You can access the web interface via a SD FLASH 2GB AXC EASY SAFE PRO web browser. • Switch on the supply voltage of the safe system.
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Click on the “Read the bus again” button (B in Figure 5-2) in order to read in the local bus again. • Click on the “Application config” button to switch to the “Application's configuration” page. 31 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Figure 5-3 Application's configuration: new Safety project available If you have already transferred a new configuration and parameter data record (BIN- FILE.BIN file) to the controller via FTP, the “New safety project available” message is dis- played.
You can now access the safe system online using the SAFECONF software (see Section “Displaying online values” Section 4.4). • Click on the “Main view” button to switch to the “Main view” page. On the “Main view” page, the SafetyBridge modules in the safe system are displayed. 33 / 94 107447_en_02 PHOENIX CONTACT...
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For additional information on the diagnostic details, please refer to Section “Diagnostics” on page For more detailed information on the SD FLASH 2GB AXC EASY SAFE PRO web inter- face, please refer to Section NOTE: Carry out a validation immediately •...
Depending on the application, systematic errors can lead to hazardous situations. • Verify and validate the SAFECONF program including the connection of all formal pa- rameters. 35 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO SD FLASH 2GB AXC EASY SAFE PRO web interface The following sections describe the individual pages of the web interface. Figure 6-1 shows the scope of functions of the web interface when accessed with or without password.
Start page Figure 6-2 Start page Product description Description of the scope of functions of the SD FLASH 2GB AXC EASY SAFE PRO soft- ware. Password/login/logout After the password was entered, additional buttons are displayed on the left-hand side of the web interface.
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• “Integration and startup of SafetyBridge and non-safety-related Axioline F modules on an AXC 1050 controller using the SD FLASH 2GB AXC EASY SAFE PRO SD card” user manual available for download. The user manual is available in German and English.
SD FLASH 2GB AXC EASY SAFE PRO web interface 6.1.2 Main view The main view provides an overview of the safe system. All SafetyBridge modules of your safe system are displayed. Standard Axioline F modules are not displayed. Figure 6-3...
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SD FLASH 2GB AXC EASY SAFE PRO Element Indicator Description The safe system is not expecting an acknowledgment. “Acknowledgment re- quest” LED The safe system is expecting an acknowledgment. • Click on the “Acknowledge” button if the “Acknowledgment request” “Acknowledge” button –...
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SD FLASH 2GB AXC EASY SAFE PRO web interface Device overview In the device overview, all SafetyBridge modules of your safe system are displayed. Clicking on a module displays the detailed view of the module (see Section “Overview of module data” on page 46).
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SD FLASH 2GB AXC EASY SAFE PRO Element Indicator Description Code for the diagnostic message Four-digit hexa- Diagnostic code For additional information, please refer to Section “Diagnostics” on decimal value page Plain text Module for which the diagnostic code is displayed...
SD FLASH 2GB AXC EASY SAFE PRO web interface 6.1.3 Project information Figure 6-5 Project information Binary file data Description of the configuration and parameter data record which was transferred as *.BIN binary file to the controller SD card. LSPDO data Description of the configuration and parameter data record on the logic module SafetyBridge AXL F LPSDO8/3 1F.
SD FLASH 2GB AXC EASY SAFE PRO Element Description Project description Project description you entered in the SAFECONF software (see Figure 3-4 on page Project name Name of the project you entered in the SAFECONF soft- ware (see Figure 3-1 on page...
SD FLASH 2GB AXC EASY SAFE PRO web interface 6.1.4 External signals External signals are non-safety-related input and output signals. These signals are available to the non-safety-related Axioline F modules connected in the safe system so that display options can be implemented and status messages can be evaluated, for example.
Module type Name of the SafetyBridge module which indicates the module type and which was specified by Phoenix Contact. Transmission time Current transmission time of the safe module. Indicates the time for the exchange of safe process data.
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SD FLASH 2GB AXC EASY SAFE PRO web interface Element Description Max. TX time Maximum transmission time calculated by the software. F_WD_Time Monitoring time of every SafetyBridge module in the safe system which is involved in the safety function. Diagnostic code Hexadecimal code of the module error that occurred.
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SD FLASH 2GB AXC EASY SAFE PRO Figure 6-8 Detail view for the selected module 48 / 94 PHOENIX CONTACT 107447_en_02...
SD FLASH 2GB AXC EASY SAFE PRO web interface Scope of functions with password protection 6.2.1 Communication settings On the “Communication settings” page, you can activate and deactivate the PROFINET and Modbus function of the safe system. You therefore have the option of exchanging data with a higher-level controller using the PROFINET and/or Modbus protocol.
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SD FLASH 2GB AXC EASY SAFE PRO Modbus Element Indicator Description • Click on this button to enable or disable communication via the Mod- “Modbus ON” button – bus protocol (TCP or UDP). “Partner IP Address” • Enter the IP address of the Modbus device with which you wish to...
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SD FLASH 2GB AXC EASY SAFE PRO web interface Element Indicator Description No PROFINET communication errors. “Error” LED Error during PROFINET communication. Code for the diagnostic message Four-digit hexa- Diagnostic code For additional information, please refer to Section “Diagnostics” on...
SD FLASH 2GB AXC EASY SAFE PRO Element Indicator Description Diagnostic code Code for the diagnostic message Four-digit hexa- For additional information, please refer to Section “Diagnostics” on decimal value page Add. diagnostic code Additional diagnostic code Four-digit hexa- For additional information, please refer to Section “Diagnostics”...
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SD FLASH 2GB AXC EASY SAFE PRO web interface Outgoing server Element Description “SMTP Server” • Enter the address of the SMTP server. input field “Sender name” • Enter the name of the sender. input field “Password” • Enter the password for accessing your e-mail account.
SD FLASH 2GB AXC EASY SAFE PRO 6.2.2 Basic settings Figure 6-11 Basic settings Local bus Element Indicator Description The LED is displayed after a communication error. After clicking on the “Read the bus again” button, the Axioline F local bus “Bus is being read”...
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SD FLASH 2GB AXC EASY SAFE PRO web interface Element Indicator Description Restarts the Axioline F local bus. “Restart the bus” button – • Click on this button to restart the Axioline F local bus. Reads the Axioline F local bus again.
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SD FLASH 2GB AXC EASY SAFE PRO Element Indicator Description Change the current subnet mask “New Subnet Mask” Plain text input field • Enter the desired subnet mask. Change the current gateway “New Gateway” Plain text input field • Enter the desired gateway.
SD FLASH 2GB AXC EASY SAFE PRO web interface 6.2.3 Application's configuration The “Application's configuration” page shows whether a new configuration and parameter data record (new *.BIN binary file) exists for the safe system. If a data record exists, you can transfer it to the controller SD card.
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SD FLASH 2GB AXC EASY SAFE PRO Download Element Indicator Description “Island number” input field 1 ... X • Enter the desired SafetyBridge island number. • Enter the file name for the configuration and parameter data record (of the *.BIN binary file).
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SD FLASH 2GB AXC EASY SAFE PRO web interface Save data Element Description • Enter a file name with the extension “.csv”. • Click on “Save data”. The following data is stored in the file specified in the input “File name for download field: and activation”...
SD FLASH 2GB AXC EASY SAFE PRO Ordering data Hardware and software Description Type Order No. Pcs./Pkt. Program and configuration memory, pluggable, 2 GB, with SD FLASH 2GB AXC EASY S 2403730 license key and application program for easy web-based...
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Axioline F, digital in/output, digital inputs: 16, 24 V DC, AXL F DI16/1 DO8/2-2A 2H 2702291 1-conductor, digital outputs: 8, 24 V DC, 2 A, 2-conductor, transmission speed on local bus: 100 Mbps, IP20 protection, including bus base module and Axioline F connectors 61 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Documentation Description Type Order No. Pcs./Pkt. User manual: UM EN AXC 1050 (XC) – “Installing and operating the AXC 1050 and AXC 1050 XC controllers” User manual: UM EN AXL F SYS INST –...
“Communication OK” LED: green System running continuously. Depending on the application, LED page Function block messages: 13 (output 4) may flash or light up continuously. “SBT logic is running” LED: green Figure A-1 Flow chart 63 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO Functions of the inputs and outputs of the Axioline F module AXL F DI8/1 DO8/1 1H Inputs Table A-1 Inputs Input Function The current Axioline F local bus is read again. The default IP address settings are assigned to the AXC 1050 controller.
EI24 External input signal AppAck EI25 External input signal AppAck EI26 External input signal AppAck EI27 External input signal AppAck EI28 External input signal AppAck EI29 External input signal AppAck EI30 External input signal 65 / 94 107447_en_02 PHOENIX CONTACT...
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SD FLASH 2GB AXC EASY SAFE PRO Table A-3 Output data from the perspective of the PLC PROFINET Modbus address SafetyBridge SAFECONF SAFECONF address process data, input Process data, Process data, Assignment Assignment Description Note output output Byte Word AppAck...
Error acknowledgment of AckLPSDO LPSDO the LPSDO Acknowledge Error acknowledgment of AckDev1 device 1 satellite 1 Acknowledge Error acknowledgment of AckDev2 device 2 satellite 2 Acknowledge Error acknowledgment of AckDev3 device 3 satellite 3 67 / 94 107447_en_02 PHOENIX CONTACT...
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SD FLASH 2GB AXC EASY SAFE PRO Table A-3 Output data from the perspective of the PLC PROFINET Modbus address SafetyBridge SAFECONF SAFECONF address process data, input Process data, Process data, Assignment Assignment Description Note output output Byte Word Acknowledge...
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Description Note output output Byte Word Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Abbreviations: LPSDO AXL F LPSDO8/3 1F SafetyBridge technology 69 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO A 3.2 Input data from the perspective of the PLC Table A-4 Input data from the perspective of the PLC PROFINET Modbus address SafetyBridge SAFECONF SAFECONF address process data, output Process data, Process data,...
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AppDiag EQ26 output signal External AppDiag EQ27 output signal External AppDiag EQ28 output signal External AppDiag EQ29 output signal External AppDiag EQ30 output signal External AppDiag EQ31 output signal External AppDiag EQ32 output signal 71 / 94 107447_en_02 PHOENIX CONTACT...
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SD FLASH 2GB AXC EASY SAFE PRO Table A-4 Input data from the perspective of the PLC PROFINET Modbus address SafetyBridge SAFECONF SAFECONF address process data, output Process data, Process data, Assignment Assignment Description Note input input Byte Word Status of LPSDO,...
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If satellites 2 ... 16 9 ... 38 4 ... 18 InData2 ... 16 2 ... 16, inputs are used as an 00 ... 03(07) SSDI! wDiagCodeLPSDO LPSDO diagnostic code Diagnostic code of wDiagCodeDev1 satellite 1 73 / 94 107447_en_02 PHOENIX CONTACT...
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SD FLASH 2GB AXC EASY SAFE PRO Table A-4 Input data from the perspective of the PLC PROFINET Modbus address SafetyBridge SAFECONF SAFECONF address process data, output Process data, Process data, Assignment Assignment Description Note input input Byte Word Diagnostic code of...
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Status of satellite 1, FeedBackData1 output 02, channel 2 Status of satellite 1, FeedBackData1 output 03, channel 1 Status of satellite 1, FeedBackData1 output 03, channel 2 Not used Not used Not used Not used Not used 75 / 94 107447_en_02 PHOENIX CONTACT...
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SD FLASH 2GB AXC EASY SAFE PRO Table A-4 Input data from the perspective of the PLC PROFINET Modbus address SafetyBridge SAFECONF SAFECONF address process data, output Process data, Process data, Assignment Assignment Description Note input input Byte Word Not used...
Acknowledgement by OPAckReq operator requested Reset in the ResetRequest safety program requested Safety function in the SafetyDemand safety program requested Not used Not used Not used Not used Not used Not used Not used 77 / 94 107447_en_02 PHOENIX CONTACT...
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SD FLASH 2GB AXC EASY SAFE PRO Abbreviations: LPSDO AXL F LPSDO8/3 1F SSDI AXL F SSDI8/4 1F SSDO AXL F SSDO8/3 1F SafetyBridge technology 78 / 94 PHOENIX CONTACT 107447_en_02...
At least one of the modules used does not correspond to the approved hardware. “x” indicates the slot for the module. x090 – The Axioline F local bus has not been read. 8000 – The Axioline F local bus is running without errors. 79 / 94 107447_en_02 PHOENIX CONTACT...
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SD FLASH 2GB AXC EASY SAFE PRO A 4.2 Modbus diagnostic codes Table A-6 Modbus diagnostic code DiagCode AddDiagCode Description [hex] [hex] 0000 The block is not active. 8000 The block is active. C010 Incorrect block parameterization. 0010 An invalid value has been specified at the RegOffsetIn- puts parameter (>...
Another block instance is already using this connection. A 4.3 IP address errors Table A-7 IP address errors DiagCode Description [hex] x010 IP address could not be set/changed. x020 IP address could not be read. 81 / 94 107447_en_02 PHOENIX CONTACT...
SD FLASH 2GB AXC EASY SAFE PRO A 4.4 PROFINET diagnostic codes Table A-8 PROFINET diagnostic codes DiagCode AddDiagCode Description [hex] [hex] 8000 function block in normal operating mode xxxx currently active step of state machine C100 unexpected response code of cpu control...
01C2 Requested e-mail action not executed: mailbox cannot be reached (e.g., mailbox is active) 01C3 Requested action aborted: local error during processing. 83 / 94 107447_en_02 PHOENIX CONTACT...
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SD FLASH 2GB AXC EASY SAFE PRO Table A-9 Errors for e-mail functions DiagCode AddDiagCode Description [hex] [hex] 01C4 Requested action not executed: insufficient system memory. 01F4 Syntax error, command not recognized. (This also in- cludes the error where a command line is too long.) 01F5 Syntax error in parameters or arguments.
16 DI / 16 DO 56 ms AXL F LPSDO8/3 1F + 16 satellites 16 DI / 16 DO 75 ms * All time values are approximate values and might differ. Abbreviations: Digital input modules Digital output modules 85 / 94 107447_en_02 PHOENIX CONTACT...
Line 6 removed from table Appendix A Line 3 in Table A-1 revised Appendix C Table title deleted 2019-09-17 Revised: – Editorial revision Appendix A Table A-3 Table A-4 altered Section A 5 added 91 / 94 107447_en_02 PHOENIX CONTACT...
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The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
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Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany 94 / 94 phoenixcontact.com...
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