Related Manuals for TBI TRU-THERM
Summary of Contents for TBI TRU-THERM
- Page 1 PROJECT/CLIENT: PACKED BY: DATE: CHECKED BY: DATE: INSTALLED BY: DATE: COMMISIONED BY: DATE: (THIS MANUAL MUST REMAIN WITH DOOR FOR SERVICING AND MAINTENANCE AT ALL TIMES)
- Page 2 TRU-THERM™ INSTALLATION & OWNERS MANUAL Packing List Despatch Despatch Delivery Part Name Quantity Per Door check 1 check 2 check • • Free Phone Australia: 1800 144 888 Free Phone New Zealand: 0800 144 999 Website: www.tru-bilt.co.nz...
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Page 3: Table Of Contents
Maintenance & Repair ..….……………………..……………….…………………………….……..………… 27 Warranty …………………………………….…………………………………………………….………….…..……… 28 Preface • The installation of TRU-THERM™ Sectional Doors is for experienced installers only and this manual must be followed carefully. • All warnings and safety precautions must be followed at all times. -
Page 4: Installation Pre-Check
TRU-THERM™ INSTALLATION & OWNERS MANUAL Installation Pre-check Before starting installation, read the following instructions IMPORTANT SAFETY NOTICE 1. Operate door only when properly adjusted and free of obstructions. 2. Door is constantly under extreme spring tension. Repairs and adjustments, especially to cables and spring assembly, can be hazardous and should be performed by qualified door service people only. -
Page 5: Commissioning Instructions
• It is recommended that the seal is attached in one continuous length to finish 100mm above the lintel to ensure the best possible seal is obtained. • TRU-THERM™ Doors are manufactured with a standard overlap of 50mm on each side. - Page 6 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 2- Prepare Bottom Panel • Locate the bottom door panel with the weather seal and bottom brackets already attached. See figure D below. • Two rollers should be fitted to the bottom brackets along with the axle spacers provided.
- Page 7 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 3- Set up Bottom Panel and Tracks • Centre and level the Bottom door panel in the opening as shown in figure E below. The panel will overlap the opening by 50mm each side.
- Page 8 TRU-THERM™ INSTALLATION & OWNERS MANUAL • It is very important that the top of each track is at the same level (shim if necessary). See table below. Door Type Lintel to top of lower/vertical track 180-190mm below lintel Standard Lift...
- Page 9 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 4- Install Remaining Panels • Install the door panels as shown below in Figure H. • The top panel may be installed now or may wait until step 10 (installer preference). There should be 20mm clearance between the top panel and the lintel.
- Page 10 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 5- Fit Intermediate Hinges FIGURE I • Intermediate hinges should now be fitted to the door with a maximum spacing of 1000mm. See Figure I above. The hinge screws will penetrate the continuous reinforcing strips as shown in figure I (Detail A).
- Page 11 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 6- Fit Top/Horizontal Tracks If your Door Configuration is to be: • Standard Lift, Go to Step 7A, Page 12 • High lift, Go to step 7B, Page 14 • Vertical Lift, Go to step 7C, Page 15 WHEN COMPLETED PROCEED TO STEP 8.
- Page 12 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 6A- Standard Lift Tracks FIGURE J • Fit the TL900 bracket to the wall, 335mm above the top TL190 bracket and then bolt the alloy curve to the holes at the top of the vertical track. See Figure K below.
- Page 13 TRU-THERM™ INSTALLATION & OWNERS MANUAL FIGURE L • Locate the Left and Right Horizontal tracks and lift into place. Insert the bolts through the holes at the front of the track, the TL900 bracket and the alloy curve, and wind the nuts on to the bolts.
- Page 14 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 6B- High Lift Tracks FIGURE N • High Lift tracks and hardware are designed to raise the horizontal tracks higher off the floor than Standard Lift tracks where needed to clear obstructions. • Standard High Lift doors require up to 1700mm of headroom which will give the door 1400mm of lift.
- Page 15 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 6C- Vertical Lift Tracks FIGURE O • Vertical Lift tracks and hardware are designed to lift the door up the wall above the door opening as shown below. This is only possible when there is adequate headroom available.
- Page 16 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 7- Set up Shaft and Springs • Identify the appropriate spring configuration for your door shown in Figure P below and Figure Q on next page. • It is very important to ensure RED cable drums are always on the LEFT side of the door and BLACK cable drums on the RIGHT.
- Page 17 TRU-THERM™ INSTALLATION & OWNERS MANUAL FIGURE Q...
- Page 18 TRU-THERM™ INSTALLATION & OWNERS MANUAL • Mount CD150 Cable Drum brackets and shaft support brackets (if required) to wall. The shaft support bracket is mounted above the centre of the doorway, or to suit available strong timber fixing. (Remember to allow 120-170mm for the springs to grow when tensioning.)
- Page 19 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 8- Attach Cables to Drums • Feed cables (attached to bottom bracket; see figure D on page 6) up behind the vertical tracks and attach to the drums. Tighten the set screws on one drum, and then rotate drum and shaft until cable is tight.
- Page 20 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 10- Tension Springs WARNING! Spring Mechanism is under extreme tension. It is recommended that a qualified door agency be contacted for installation or adjustments. • Before tensioning springs clamp a locking plier on to the door track as shown on next page in figure T.
- Page 21 TRU-THERM™ INSTALLATION & OWNERS MANUAL • Use only good quality, snug fitting, winding rods (NOT screwdrivers, etc.). These can be obtained from the door factory. • Be sure you are on a secure working platform, and keep slightly to side of winding rods.
- Page 22 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 12- Bottom Track Final Adjustment • Vertical tracks can now receive final adjustment. Run door up and down a few times, checking and (if necessary) adjusting for side clearances between door and track. Permanently tighten bolts or tek screws into jambs. Loosen the track bolts and push in, so the door is compressing the opening seal by approximately 5- 10mm.
- Page 23 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 13- Top Track Final Adjustment • Standard lift and high lift horizontal track hangers and lateral braces, as fitted in step 7 (figure K and L on page 13) must be adjusted with door in the open position.
- Page 24 TRU-THERM™ INSTALLATION & OWNERS MANUAL Step 14- Electric Motor Fitment • Once the door is properly operating and tracks are permanently fastened, you can fit the motor (if required). Use the mounting bracket and the installation instructions supplied with the motor to fit it to the door.
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Page 25: Operation Instructions
TRU-THERM™ INSTALLATION & OWNERS MANUAL Operating Safety Notice Overhead type doors are heavy. Many of the components are under extreme tension and can exert strong forces. Improper use or maintenance of this door could lead to severe injury or death. However, by adhering to the precautions given below, you should enjoy many years of safe and reliable operations. -
Page 26: Troubleshooting
TRU-THERM™ INSTALLATION & OWNERS MANUAL Troubleshooting • If your door does not operate correctly, please refer to the following troubleshooting guide and contact your door installer or TRU-BILT Industries Ltd. Problem Solution Door going up out of level Adjust wire ropes with torsion coupling... -
Page 27: Maintenance & Repair
Like any piece of mechanical equipment, TRU-THERM™ doors do require some maintenance and periodic service. Unless the user is experienced in the maintenance and repair of TRU-THERM™ doors, the maximum amount of maintenance undertaken at that level should be the lubrication of moving parts such as hinges, rollers, pulleys, movable lock parts, springs and bearings. -
Page 28: Warranty
If a warranty issue should arise, a Warranty Claim Form is available from TRU-BILT and must be completed along with the serial number from the nameplate on the inside of the TRU-THERM™ Sectional Door. Photos are also required to support the claim. Travelling costs and labour are not claimable.