Moto Morini X-Cape 650 Owner's Manual
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Moto Morini X-Cape 650 Owner's Manual

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OWNER MANUAL
Rev. 01 | Ed. 01 | 10/2021
Cod. X4544081

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Do you have a question about the X-Cape 650 and is the answer not in the manual?

Questions and answers

Hector Alberto Cevinelli
June 6, 2025

Es normal que una ola de calor venga dese el motor hacia las piernas del conductor. Si no es normal cuál es la falla?

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1 comments:
Mr. Anderson
August 15, 2025

It is not normal for excessive heat to reach the rider's legs on a Moto Morini X-Cape 650. The motorcycle's design, including a large tank, tall seat, and rear-set footpegs, helps keep the rider’s legs away from engine heat. If significant heat is felt, it could indicate an issue such as high coolant temperature or a fault in the cooling system. The engine should be turned off if the coolant temperature reaches 118°C (244°F), and the coolant level and system should be checked after cooling.

This answer is automatically generated

0
Robert Anderson
May 1, 2025

Motor break in

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Summary of Contents for Moto Morini X-Cape 650

  • Page 1 OWNER MANUAL Rev. 01 | Ed. 01 | 10/2021 Cod. X4544081...
  • Page 3 • All information reported in this manual is up-to-date as of printing date. • Moto Morini reserves the right to apply all changes required by the evolution and development of its motorcycles without notice obligation.

  • Page 4: Motorcycle Identification Data

    Accompanying documentation of the motorcycle • User Manual (Including Warranty booklet). Motorcycle identification data A = VIN ZLMPMVAB… B = homologation tag NOTE Falsification of identification data is punishable by law. Do not remove the tag (B) reporting homolo- gation data. EN - 2...

  • Page 5: Table Of Contents

    General Information �������������������������������������������������18 CATALOG Dear Customer, ..............1 Main component location (Headside) ......18 Accompanying documentation of the motorcycle ���2 (Left-Head side) ............18 (Right-hand side) ............19 Motorcycle identification data �����������������������������������2 Supplied equipment ............19 Consultation Notes ������������������������������������������������������5 Provided keys .............22 Symbols ................5 Ignition Switch .............23 Basic rules ..............6 Fuel Tank Cap .............24 Clothing ...............10...
  • Page 6 Terms of use �������������������������������������������������������������73 1. "Overtaking(passing) lights" button- .......56 2. Horn button- ............56 Run-in (1,000 km) ............74 3. Turn signal button- ..........56 Check items before use ..........75 4. Light switch button- ..........56 Riding skills ..............76 5. Instrument operation buttons- .........56 Safety precautions for the first use of motorcycles ..77 Right hand switch ............56 Maintenance ��������������������������������������������������������������87...

  • Page 7: Consultation Notes

    Consultation Notes DESCRIPTION SYMBOL WARNING! Symbols • Symbols highlighting situations of maximum at- Dangerous situations with grievous bodily harm or tention, practical advice or information have been even death. used in order to ensure a quick and practical reading. IMPORTANT •...

  • Page 8: Basic Rules

    Basic rules • It is necessary to have all the requirements provided for by law in order to ride the motorcycle: minimum age, psychophysical eligibility, etc. in addition to the country-specific required documentation: driving license, registration, road tax, insurance, number plate etc.. •...
  • Page 9 • Adjust your riding style according to the additional load carried on the motorcycle, especially in pres- ence of a passenger. • It is forbidden to challenge other vehicles’ drivers on public roads. • Avoid riding the motorcycle off-road as much as possible. •...
  • Page 10 • Before every trip, always check: tire wear and pressure, efficiency of the lighting and braking systems, engine oil and coolant levels. • Only use the products recommended by Moto Morini. In case of any top-ups, avoid mixing different, incompatible oils with one another.
  • Page 11 WARNING! Do not ride in the stream of the vehicles ahead� Do not ride paired up to other riders� Do not tow or get towed by other vehicles� Do not sit on the motorcycle while it is parked on the kickstand� Do not put the motorcycle on the kickstand when the travel direction goes downhill�...

  • Page 12: Clothing

    Clothing • Appropriate clothing consists of protective garments in light or refractive colors in order to always be perfectly visible even in poor visibility conditions. Avoid any loose-hanging tails, unbuttoned jackets, excessively heavy or tight gloves and inappropriate shoes. Riding with a passenger •...

  • Page 13: Accessories

    Do not carry children on the motorcycle tank� Accessories • Moto Morini shall not be liable for any kind of damage resulting from the use of unexpected, non-ho- mologated or in any way incompatible accessories according to the structural features of the motorcy- cle or accessories that have not been installed following the technical specifications of said accessory's manufacturer or Moto Morini or accessories that are not officially approved by Moto Morini’s technical...

  • Page 14: Load (Baggage)

    Load (Baggage) • Baggage must be loaded so that its total weight is equally distributed on both sides of the vehicle, as close to its barycenter as possible. Baggage must be securely attached to the vehicle and it is good practice to check its correct anchoring during stops.

  • Page 15: Technical Features

    Technical features Engine Twin-cylinder ....................4-stroke, DOHC, Twin Cylinders Total displacement .........................649 cm Bore by stroke ......................... 83 x 60 mm Compression ratio ..........................11.3:1 Power (E5) ........................44 kW - 8,250 rpm. Engine torque (E5) ...................... 54 Nm at 7000 rpm Power A2 vehicles (E5) .....................

  • Page 16: Valve Clearance

    Valve clearance Intake ............................0.08-0.13mm Exhaust............................0.2-0.26 mm Lubrication Oil: ..........................Power Synt 10W40 Capacity*: draining ..........................2.6L; with filter replacement..........................2.2L; without filter replacement.........................2L Cooling system Liquid. Thermostat starts opening: ......................73-77°C EN - 14...

  • Page 17: Transmission

    Transmission • 6-Speed gearbox. • Final drive ............................15/46 • Gear ratio: Beginning - (2.095),1 -2.353, 2 -1.714, 3 -1.333, 4 -1.111, 5 -0.966, 6 -0.852. • Primary drive: spur gears. • Final drive: chain. • Clutch: multi-disks wet type. EN - 15...

  • Page 18: Homologation

    Homologation Euro 5 vehicle • Frame: steel tube structure Swing-arm: Aluminum die-casting Wheelbase: 1482mm-Rake angle: 25° Track: 122mm-Steering angle: 39° • Front suspension: adjustable inverted fork Ø50mm.–Stroke: 175mm • Front wheel (standard): A356 aluminum wheel — 2.50x19” – tire: 110/80-R19” •...
  • Page 19 EN - 17...

  • Page 20: Overall Dimensions

    Overall dimensions Electrical System • Battery: 12V - 11Ah • Instrumentation: Multi-function LCD Display. • Spark plugs: CR8EI Fluids/Lubricants • Fuel: Unleaded petrol R.O.N. 95# • Coolant: COOLANT G40 • Engine oil: 10W40-SN • Brake and clutch fluid: BRAKE FLUID DOT 4 EN - 18...

  • Page 21: General Information

    General Information Main component location (Headside) No� Instruction Rearview mirror Clutch handle Left handle switch Handlebar press block (adjustable 3 levels) Right handle switch Handgrip Throttle Front brake lever Front brake fluid reservoir Ignition switch/steering lock Windshield Dashboard EN - 19...

  • Page 22: (Left-Head Side)

    (Left-Hand side) No� Instruction Left front brake caliper Auxiliary water tank engine coolant Exhaust pipe Shift lever Side stand Left pedal Drive chain Passenger seat Rider seat Radiator-engine coolant EN - 20...

  • Page 23: (Right-Hand Side)

    (Right-hand side) No� Instruction Rear brake caliper Right pedal Rear brake pedal Front catalytic converter Right front brake caliper Headlamp Fuel tank cap Rear brake fluid reservoir Silencer EN - 21...

  • Page 24: Supplied Equipment

    Supplied equipment The vehicle comes with on-board tools: • Allen wrench (1): Allen wrench. • Replaceable screwdriver (1): flat head- cross head. • Wrench (2): size 8-10; size 14-17. The vehicle tool is located under the passenger seat EN - 22...

  • Page 25: Provided Keys

    Provided keys • The motorcycle is delivered with 2 pcs of identical keys. NOTE • Separate the two keys and store one of them in a safe place. • It is recommended to save the key picture for copy after loss(the picture is real key). IMPORTANT It is advised to use a keyring made out of soft material that will not mark the exterior of the motorcycle.

  • Page 26: Ignition Switch

    Ignition Switch • Located between the handlebar and the fuel tank, there are three lock positions, which are operated by keys. Location instruction: A. No power, the circuit is disconnected; B. Ignition power supply, all electrical equipment can be used; C.

  • Page 27: Fuel Tank Cap

    Fuel Tank Cap Opening Before opening the fuel tank cap, pull up the key- hole cover; insert the ignition key(A) into the fuel tank cover, push it into place, turn the key clock- wise, and then tilt the cap(B) back; Close To close the fuel tank cap(B), turn the key(A) clock- wise and push the fuel tank cap until it makes a...

  • Page 28: Passenger Seat Lock

    Passenger Seat lock Assemble the passenger seat Insert the hook on the front of the passenger seat Open the passenger seat under the frame bracket, insert the bayonet into the Insert the ignition key and turn it clockwise until the slot of the frame, and push down the rear end of the lock clicks into place.

  • Page 29: Main Seat

    Main seat Open the main seat After opening the rear-seat, use a wrench to remove the two bolts, pull up the back of the main seat, and move it backwards to remove it. Assemble the main seat Put the left and right hooks of the main seat into the frame bracket, put the front hook into the fuel tank bracket, push forward the rear part of the main seat, and use a wrench to install 2 bolts;...

  • Page 30: Dashboard

    Dashboard No� Instruction Indicator light Vertical menu Tachometer Time Gear indication Total mileage Fuel gauge Horizontal menu Coolant temperature Speedometer Prompt display area NOTE When the ignition switch is turned on, all indicator lights will perform self-checking, and then enter the startup animation, immediately after, the instrument displays the func- tion operation mode.

  • Page 31: Indicator Light(Specific Function)

    ABS indicator The ABS is malfunctioning� Except for the traditional brake light (yellow) Turn on function, ABS does not work� Ask an authorized Moto Morini dealer to check the ABS� This model is equipped with an ABS turn-off system, which Flashing means that the ABS system has been turned off by the cus- tomer�...
  • Page 32 (red) check the engine oil level� If the amount of oil is insufficient, add oil� If the amount of oil is sufficient, please check the en- gine with an authorized Moto Morini dealer� EN - 30...
  • Page 33 3. If this happens, please turn off the ignition-switch first, then turn it on again, and drive the motorcycle at a speed of 5km/h (3.1mph) or higher. The ABS indicator light should go out. If not, please go to an authorized Moto Morini dealer to check the ABS.

  • Page 34: Basic Information Of Vertical Menu

    Basic information of vertical menu The vertical menu has: 1. Setting function 2. Music function 3. Call function The lit icons can be used to set the corresponding functions, the relevant operation buttons are locat- ed on the left-hand switch combination. The dashboard is designed to use only 4 buttons, corresponding to 3 actions: 1.

  • Page 35: Setting Function Menu

    1. Setting function menu: contains vehicle information, device connection, screen display, and system information� Select the vehicle information and press the SET button to Press the SET check related information Vehicle Information: 1� Maintenance: The first mileage for a main- tenance intervention is 1000Km;the second maintenance will be carried out at 6000km maintenance will be carried out every 6000Km...
  • Page 36 3� Rear tire pressure: displays the current value of the rear tire pressure of the vehicle. 4� Single mileage: displays the single mileage of the current riding interface 5� Speed: Displays the current speed value. 6� Total mileage: displays the total mileage of the vehicle. 7�...

  • Page 37: Device Connection

    2. Device connection Select Earphone 1, Press to select devices’ Press the SET button press SET button connection Description: (a) The device connection function can only be used after the Blue- tooth connection between the mobile phone and the dashboard is complete;...

  • Page 38: Device Deletion

    Device deletion : To confirm the deletion, press the SET button : Keep it, press BACK EN - 36...

  • Page 39: Screen Display: Including Selection View, Brightness

    3. Screen display: including selection view, brightness Choose a view: There are three modes to choose from: Users can choose the view mode according to their driving habits. 1� Automatic mode: In this mode, the vehicle can switch between day mode and night mode according to the actual driving conditions.
  • Page 40 Brightness adjustment: equipped with automatic mode and manual mode. 1� Automatic mode: automatically adjust the screen brightness according to the brightness of the sur- rounding environment of the vehicle 2� Manual mode: Users can adjust the brightness according to their driving habits. Each time you press , the ratio will be adjusted by 5%.
  • Page 41 Background mode: Riding mode and off-road mode. In these two modes, different backgrounds of the night view can be switched. 1� Riding mode: There are four backgrounds: "ROAD", "PURE", "DIRT" and "NEXT". 2� Off-road mode: There are two backgrounds: "PURE" and "DIRT". Road background Pure Background Dirt backgroundNext background EN - 39...
  • Page 42 Press to select background mode Press to select riding mode or off-road mode, press SET button, take riding mode as an example. Press to select riding mode or off-road With " " for the currently selected state, press " mode, press SET button, take riding mode as an "...

  • Page 43: System Information: There Are Settings For Language, Unit, And Timefunctions

    4. System information: There are settings for language, unit, and timefunc- tions. Press the SET button Press to select system information Language: There are three languages: Chinese, English and Italian, and users can choose the language they need according to their needs. With "...
  • Page 44 Unit: There are two units : Metric Unit and British Unit. After selection, the main interface will display re- lated values according to the selected unit. Time: Here is an adjustment of time and date. EN - 42...
  • Page 45 Date: with year, month and day adjustments. Display format: day-month-year EN - 43...
  • Page 46 Music function menu: When appears, you can play music through the mobile phone by connecting via Bluetooth(name: X-CAPE-XXXX).Press the "SET" button in the music menu to play and pause, press " to go to the previous track or next track. Volume adjustment function: the volume will be mem- "or "...
  • Page 47 Call function menu: when appears, you can make a call or answer. Select in the call log to make a call Make a call directly from Press BACK the mobile phone to end the call After 5 seconds, Call ended the call floating win- dow appears on the main interface...
  • Page 48 The navigation menu (specially for China IV): dedicated APP, built-in navigation map, support back- ground operation. Use WIFI link mode. Scan the QR code for the first time to download and install the APP software.– not available in every country - Press the SET key to select...

  • Page 49: Basic Information Of Horizontal Menu

    Basic information of horizontal menu The horizontal menu is equipped with: single mileage setting main interface mode. Single mileage: There are two counts of TRIP1 and TRIP2, and the display range is 0-5999.9Km (3725.9MI). After activation according to the following operations, the single mileage can be reset and option settings can be set according to the user's needs.
  • Page 50 Interface mode: divided into riding mode (RIDE) and off-road mode (OFF-ROAD). After selecting After highlight- TRIP, press the ing, press the , RIDE be- SET button to comes the icon activate the op- to be selected tion and become and highlighted. the active icon.

  • Page 51: Basic Information Of Display Function

    Basic information of display function Time: The time display changes according to the setting of the unit, divided into 24-hour system and 12-hour system. For the setting method, please refer to the time setting under the system setting under the setting menu. Gear position indication: real-time display of the gear position, the gear position is dis- played as "-"...
  • Page 52 Tachometer: The tachometer shows the engine speed per minute (revolutions per minute, RPM). The tachometer will be lit up accordingly with the speed, and the corresponding number will become larger at the same time. When the speed is greater than 9000RPM, the display is in the red zone. Light up the corresponding NOTE number at the same time...
  • Page 53 Fuel warning light NOTE: When the fuel warning light is on, please refuel as soon as possible. Coolant temperature indication: display the temperature status of the engine coolant. When the tem- perature reaches the corresponding value, the display segment will be displayed (see the figure below), When the coolant temperature rises to between 110°C (230°F) and 118°C (244°F), a red warning appears in the display segmento warn the driver that the coolant temperature is too high.
  • Page 54 system is faulty. For detailed information about the coolant, please refer to the vehicle information in the setup menu. Red warning area EN - 52...

  • Page 55: Basic Information Of Warning Function

    Basic information of warning function Bluetooth: After the mobile phone is connected to the Bluetooth of the instrument, will display on the main inter- face of the instrument, indicating that the connection is normal, and the music and call functions can be performed by pressing the button.

  • Page 56: Abs Basic Information

    ferent driving conditions. This mileage is only for reference and remind users to pay attention to the fuel situation. ABS basic information Turn off ABS: Users can turn off ABS in the "OFF-ROAD" mode, but users need to use this feature with caution.

  • Page 57: Start Of Abs

    Press the BACK button to return to the setting menu or return to the setting menu automatically after 15s without any operation. Start of ABS In any of the following cases ABS reactivates: A. Turn off the engine and restart the vehicle; B.

  • Page 58: Overtaking(Passing) Lights" Button

    1. "Overtaking(passing) lights" button- The headlight high beam sends a signal to the driv- er ahead to warn that the vehicle is about to pass; Release the button and the signal light will be turned off; 2. Horn button- Press the button and the horn starts to work; 3.

  • Page 59: Right Hand Switch

    Right hand switch 1� Electric start switch (1). When the transmission device is in the neu- tral state, the start button can control the starter motor; (2). In the non-neutral state, retract the temple bracket, hold the clutch lever, and press the start button at the same time to control the starter motor 2�...

  • Page 60: Clutch Lever

    Clutch lever• The clutch lever is a switch that controls the clutch. • Pull the clutch lever (A) toward the handlebar, and the drive from the engine to the transmission (and rear wheels) will be interrupted. IMPORTANT To avoid premature damage to the clutch compo- nents, do not pull the clutch lever when the engine is accelerating.

  • Page 61: Front Brake Lever

    Front Brake lever • Pull the front brake lever (A) towards the handle- bar to activate the two front brake calipers; Distance adjustment The distance between the brake lever and the steer- ing handle can be adjusted by rotating the adjusting screw (B) according to the size of the driver's hand, the thickness of the glove or other special needs or riding habits;Turn the screw to the brake pump...

  • Page 62: Throttle Cable Control

    Throttle Cable control The clutch handle device is located on the left side of the handlebar to control the opening angle of the clutch stroke. Adjusting the throttle Cable The throttle cable can be adjusted through the ex- pansion and contraction of the cable. •...
  • Page 63 NOTE Adjust to the best condition of the vehicle according to personal driving habits. NOTE Do not over-stretch the throttle cable to avoid changing the idling speed of the engine. NOTE Excessive free clearance or no free clearance at all may cause the throttle control cable to loosen. EN - 61...

  • Page 64: Front Fork

    Front fork NOTE The front fork is set according to the driver's weight of 75 kg at the factory, and can be adjusted accord- ing to actual conditions or special riding require- ments during actual use. INTERVENTIONS Spring preload The spring preload (for the two front forks) is set by the adjuster (A).

  • Page 65: Compression Damping (Adjustment (B)-Left Fork)

    Compression damping (adjustment (B)-left fork) • The compression rate can be adjusted by the adjustment screw (B) on the left end.Turn counterclock- wise from the full initial position of the adjuster to adjust the damping. • The compression rate can be adjusted by the adjustment screw(B) on the left end. NOTE Turn the adjustment screw (B) clockwise to reduce the compression rate (the suspension becomes stiff- er).

  • Page 66: Rear Shock Absorber

    Rear shock absorber • The rear shock absorber is equipped with an ex- ternal regulator to set the shock absorption param- eters according to different load conditions. NOTE The factory default setting of the rear shock absorb- er is calibrated based on a riding weight of 75 kg. INTERVENTIONS Spring preload adjustment •...

  • Page 67: Rebound Adjustment

    Rebound adjustment • Use the adjusting screw(B) to adjust the rebound speed of the rear shock absorber. • Turn the screw clockwise to gradually reduce the rebound speed. • Turn the screw counterclockwise to gradually in- crease the rebound speed. •...

  • Page 68: Gear Shifting Lever

    Gear shifting lever • Every time the shift lever pedal (A) moves up and down corresponding to engaging different gears (one gear at a time). Start a. Check whether the side stand is in place; b. Pull the clutch handle; c.

  • Page 69: Position Adjustment

    Position adjustment • The shift pedal can be adjusted according to the requirements of the rider. The adjustment method is as follows: • Use a wrench to loosen the nut (c) and nut (d); • Operate the adjustment lever to decrease or in- crease the length according to actual needs;...

  • Page 70: Rear Brake Pedal

    Rear Brake Pedal The rear brake is activated by hydraulic pressure on the pedal. a. Loosen the throttle handle completely and step on the brake pedal (except when shifting gears) to reduce the speed of the motorcycle; b. When braking, the front brake handle and rear brake pedal should be used at the same time.

  • Page 71: Side Stand

    Side Stand IMPORTANT Before operating the side stand, check the consis- tency and uniformity of the inclined surface. Lawn, muddy or rugged terrain, softened asphalt and other ground can cause the motorcycle to tip over and cause serious damage; If it is a steep slope, park the motorcycle with the front wheel facing up;...

  • Page 72: Tires

    Tires Type: Tubeless tire • Front 110/80R19 M/C(59H) TL; • Rear 150/60 R17M/C(69V) TL. Tire pressure(bar) front rear Only driver With passenger NOTE Check and restore tire pressure with cold tires. EN - 70...
  • Page 73 IMPORTANT In terms of load (that is, the total weight of the mo- torcycle), sufficient tire pressure is an extremely important factor to ensure safe driving. Surface warning mark IMPORTANT Check the condition of the tires every time you drive. Whenever there are cuts, cracks, bulges, etc., the tires should be replaced immediately.

  • Page 74: Fuel Tank

    Fuel Tank Refueling • Only after stopping the engine and placing the motorcycle on the side stand can allow to open the fuel tank cap. • Do not smoke or start the engine when refueling. Fuel tank Liters Total volume Fuel reservoir IMPORTANT Immediately wipe off the fuel spilled from the fuel...

  • Page 75: Terms Of Use

    Terms of use WARNING! • The owner of the motorcycle is personally responsible for maintaining the best condition of the mo- torcycle. • Improper maintenance, long-term non usage and exposure to bad weather can cause serious dam- age and threaten the lifespan and performance of the motorcycle. •...

  • Page 76: Run-In (1,000 Km)

    Run-in (1,000 km) IMPORTANT Good running-in is essential to the service life of all moving parts to ensure their long-term normal oper- ation. During the running-in period, it is recommended not to drive with the throttle control lever always in the same position. WARNING! Remember to perform the first maintenance after driving 1000 kilometers.

  • Page 77: Check Items Before Use

    Check items before use Description Check Fuel Remaining quantity Engine oil Optimal liquid level and no leakage Coolant Optimal liquid level and no leakage Tires Pressure-wear-potential damage Steering Free rotation in both directions Suspension Adjustment and no leakage Brake Operation-wear-no leakage Chain Proper tension and lubrication Please control the throttle gently, without unnecessary operation, lubricate...

  • Page 78: Riding Skills

    Riding skills • Let the engine idle for a few minutes before riding; • Do not let the engine idle for a long time; • Do not start the engine indoors or in a poorly ventilated space. Exhaust gas is extremely toxic; •...

  • Page 79: Safety Precautions For The First Use Of Motorcycles

    Safety precautions for the first use of motorcycles Until the mileage does not exceed 800 kilometers-in all gears, do not exceed 5500 rpm. IMPORTANT It is recommended to change the engine speed frequently without exceeding the specified limit. It is also recommended to check the chain tension and lubrication frequently.
  • Page 80 WARNING! Never start the engine indoors. Exhaust gas is highly toxic and may cause coma and death. Start the engine • As long as the engine is in neutral gear and the clutch lever is pulled, the engine can be started with the side stand down;...
  • Page 81 A few seconds after the engine is started, the oil pressure warning light will automatically go out. If the indicator light is still on, immediately turn off the engine and check the oil level. If the oil level is correct, please contact MOTO MORINI Service Center EN - 79...
  • Page 82 If the light stays on, stop the engine immediately and restart the motorcycle. If the warning light does not turn off, please contact a Moto Morini Authorized Service Center. It is recommended to keep the ABS system on at all times. However, ABS (anti-lock braking system) can be disabled.
  • Page 83 Acceleration • As mentioned earlier, after starting the engine, run it at idle speed for a few minutes. To start, fully pull the clutch lever and step on the shift lever firmly to enter the first gear. • Slowly release the clutch handle while gradually accelerating; •...
  • Page 84 Deceleration and Braking • Except for sudden obstacles, the brakes must be used gently to avoid locking the wheels and prevent the motorcycle from losing control. • Decelerate by shifting gears and using engine brakes, and then adjust the braking force by using two brakes.
  • Page 85 IMPORTANT When the engine is off, do not leave the key in the vehicle to avoid damage to the electrical components. Parking the vehicle� • Put down the side stand of motorcycle; • Lock the steering lock; • Do not park the motorcycle near heat sources; •...
  • Page 86 General cleaning IMPORTANT • Do not wash the motorcycle immediately after use. Water that evaporates in close contact with hot surfaces may cause stains; • Do not wash the motorcycle under direct sunlight, especially in summer, because the wash liquid maydry out before rinsing, resulting in damage to the paint;...
  • Page 87 IMPORTANT If the engine parts are very dirty, please use a specific degreasing product. Avoid contact with painted parts, chains, sprockets, brake discs, etc. When cleaning plastic and rubber parts, never use solvents or diluents. NOTE In order to maintain the gloss of painted and metal parts, if the motorcycle is used under the following con- ditions or situations, it should be cleaned regularly: atmospheric pollution, high atmospheric salinity and humidity, contact with salt or deicing products used in winter.
  • Page 88 Long-term parking Before storing the motorcycle for a long time, such as in winter, do the following: • General cleaning • Raise the motorcycle so that the tires can be lifted from the ground and deflate. • Remove the battery, the battery must be charged periodically (check and recharge every month). Cover the motorcycle with a suitable cover to protect the vehicle paint and prevent moisture.

  • Page 89: Maintenance

    Whichever comes first Maintenance In order to keep the motorcycle in good running condition, regular maintenance must be carried out in accordance with the maintenance chart; 1� Periodic inspection * Total mileage display Whichever period Km/miles comes first 1000 6000 12000 18000 24000...
  • Page 90 Damage to radiator and pipeline-check. 1year Radiator and pipeline installation-check. 1year Intake system damage-check Clutch and drive chain Clutch operation (clearance, engagement, disen- gagement)-check Transmission chain lubrication-inspection# 600 km 100 mi Transmission chain tightness-check# 1000 km 600 mi Wear of transmission chain-inspection# Wear condition of transmission chain guard-check Wheel rim and tire, sprocket seat bearing Tire pressure-check...
  • Page 91 Brake fluid leakage-check 1year Damage to the brake fluid pipe-check 1year Brake pad wear-inspection# Brake fluid pipeline installation-check 1year Brake fluid volume-check 6 months Brake control (braking force, clearance, flexible ac- 1year tion)-check Brake light switch operation-check Damping Front fork/rear shock absorption (smooth cushion- ing)-check Front fork/rear shock absorber hydraulic oil leak- 1year...
  • Page 92 Engine flameout switch operation-check 1year Chassis Chassis Parts-Lubrication Bolt and nut torque-check EN - 90...

  • Page 93: Regular Replacement

    Regular replacement * Total mileage display Whichever period Km/miles comes first 1000 12000 24000 36000 48000 every Regular replacement items 7400 14800 22200 29600 Air filter element# Engine oil# 6 months Oil filter 6 months Fuel pipe 4 years Coolant 2 years Radiator, pipeline 2 years...

  • Page 94: Daily Maintenance

    Daily maintenance These maintenance tasks must be considered and must be strictly performed by the owner; the long life and performance of the motorcycle depend to a large extent on these operations. NOTE Routine maintenance operations are usually carried out by the owner, but often require sufficient tech- nical training and specific tools;...

  • Page 95: Engine Oil

    Engine oil Check liquid level per km: 1,000 • The oil level must be checked for cold or warm engines; if the engine is overheated, wait a few minutes for the oil to stabilize in the oil sump. Keep the motorcycle perpendicular to the ground. •...
  • Page 96 NOTE Check the oil level before a long trip. NOTE If you use a funnel or similar tool when filling engine oil, please check whether it is clean; foreign matter or water entering the engine may cause serious damage. • After the filling is completed, close the filling port cover, start the engine and let it run at idle speed for a few minutes, check whether there is no oil leakage, after a few seconds, whether the warning light on the dashboard is off.

  • Page 97: Brake Fluid

    Brake fluid Brake fluidDOT4.0 IMPORTANT Under normal braking conditions, check every 10,000km Brakes are the most important component to ensure driving safety, and they must always be in perfect condition. Both wheels of the motorcycle are equipped with hydraulic disc brakes. WARNING! Brake fluid and clutch fluid are extremely corrosive and may cause serious injury to the owner and dam- age the motorcycle.

  • Page 98: Liquid Level Check

    • Rear brake: Check whether the amount of brake fluid in the rear brake oil cup C is on the upper scale line (max). WARNING! If the brake fluid decreases, do not use the motorcycle, do not fill up the brake fluid, and immediately contact the Moto Morini Authorized Service Center. EN - 96...

  • Page 99: Coolant

    Coolant • The auxiliary water tank (A) is located on the side of the fuel tank. Liquid level check: • The coolant level in the auxiliary water tank must be checked when the engine and the motorcycle are perpendicular to the ground. NOTE Engine must be cold.
  • Page 100 WARNING! Unless there is an obvious emergency, don't add water. NOTE If the coolant temperature is too high, the fan is au- tomatically operated and it’s protected by a fuse. WARNING! If the coolant consumption is irregular or the cool- ing system leaks, please do not use the motorcy- cle and contact a MOTOMORINI authorized ser- vice center.

  • Page 101: Brake Pads

    Brake pads Wear check Inspection: every 5,000km IMPORTANT Used on dusty roads, wet roads, winding roads or mountain roads, the brake pads of motorcycles need more frequent wear inspections. • It is not necessary to remove the brake pads when performing the inspection. •...

  • Page 102: Transmission Chain

    Transmission Chain NOTE Users need to check the tension and lubrication of the transmission chain frequently. • Park the motorcycle on level ground; • Press the chain upward at the middle part of the lower chain; • Observe the displacement of the chain to judge the tightness;...

  • Page 103: Electrical Components

    Electrical components Fuses • Remove the passenger seat; • Open the fuse box cover; • Before replacing the fuse, try to solve the prob- lem that caused the fuse to "burn out"; • Find and remove the blown fuse, and then re- place it with a fuse of the same rating.
  • Page 104 No� Functions Headlamp and signal system ABS system Lambda sensor heating Fuel pump relay, main relay Fan relay/start auxiliary relay Spare fuse Spare fuse Spare fuse Spare fuse ABS system ABS system EN - 102...

  • Page 105: Battery

    Battery The battery installed on the motorcycle is a wet maintenance-free type, so there is no need to check the battery electrolyte level or add distilled water. NOTE Do not remove the sealing strip, otherwise the battery will be damaged. Do not install traditional batteries on the motorcycle, otherwise the electrical system will not work properly.

  • Page 106: Remove The Battery

    Remove the battery • Make sure the ignition switch is turned off • To remove the driver's seat, please refer to the section "Remove the driver's seat" in the section on basic information. • Disconnect the battery cable, first disconnect the negative (-) terminal, then the positive (+) terminal •...

  • Page 107: Re-Install The Battery

    Re-Install the battery • Place the battery on the battery box. • Connect the positive (+) cable to the positive (+) terminal, and then connect the negative (-) cable to the negative (-) terminal. • Place the battery vertically at the designated position. •...

  • Page 108: Headlamp

    Adjustment devices, following this scheme: INTERVENTIONS Regularly check the beam pattern of the head- lights at MOTO MORINI authorized service cen- ters or trusted service centers. • Adjusting the lights up and down by directly rotat- ing the inner screw under the headlight.

  • Page 109: Turn Signal

    Turn signal The direction indicator uses a set of non-replaceable LEDs. If the indicator does not work, the entire indi- cator must be replaced at a MOTOMORINI authorized service center. License plate light The license plate light uses a set of non-replaceable LEDs. If the lamp does not work even though the system is complete, the entire lamp body must be replaced at a MOTOMORINI authorized service center.

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