Schmidt ServoPress 605-660 Translation Of The Original Assembly Instruction
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Schmidt ServoPress 605-660 Translation Of The Original Assembly Instruction

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Translation of the Original-Assembly Instructions
®
SCHMIDT
ServoPress
605-660

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Summary of Contents for Schmidt ServoPress 605-660

  • Page 1 Translation of the Original-Assembly Instructions ® SCHMIDT ServoPress 605-660...
  • Page 2 Operation and functions of the press  Maintenance and servicing of the press Information describing the press system used, its design, operation and maintenance is contained in separate instructions. For further information, refer to the "Instructions for Use - SCHMIDT Manual workstation" respectively "Assembly Instructions SCHMIDT Components for automation".

  • Page 3: Table Of Contents

    Filling the grease reservoir ..............16 Troubleshooting .................. 20 Customer service ................21 Decommissioning and disposal ..... 22 Decommissioning ................22 Disposal ....................22 Appendix ............24 Technical data ..................24 Life limit ....................25 Dimensions ..................26 ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 4: Safety

     As part of a press system together with SCHMIDT components for automation. In this case, the press system/tool has to be designed in such a way that is not possible to reach into the hazard zone.

  • Page 5: Residual Risks

    Press operations can heat up tools and workpieces. There is a risk of coming into contact with the heated parts. This can result in burns to the body. Heated parts can also cause fires.  Wear protective clothing.  Install an appropriate protective device. ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 6: Noise Emission Of The Press

    Measures for noise reduction The stroke speed of the press has a significant influence on the noise level value. Reducing the speed reduces the noise emission. For further information, refer to the "Instructions for Use - SCHMIDT Manual workstation" respectively "Assembly...

  • Page 7: Servopress

    The "force" signal is detected via an integrated force sensor. These signals are processed and evaluated in process data acquisition. The results are then transmitted to the connected control unit. ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 8: Assembly And Start-Up

    Improper transport, installation and commissioning is prone to accidents and can cause damage or malfunctions to the delivered components for which SCHMIDT Technology does not grant any liability or guarantee. Delivery  Check the delivered components for visible transport damage.

  • Page 9: Installation Of The Press

     If necessary, take the optionally delivered accessories out of the frame.  Mount the lifting screws at the frame.  Attach the transport equipment at the lifting screws.  Carefully lift the frame. The frame may swing out. ServoPress 605-660 – V1.1 ® SCHMIDT...
  • Page 10  Screw the lifting screw(s) into the threaded hole(s) provided for this purpose. This is/are located on the top of the press.  Fasten the lifting gear to the lifting screw(s). Figure 3: Top view of a press Lifting screws ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 11: Mounting Tools

    CAUTION Dimension of frame system not suitable If you ordered a press without the standard frame from SCHMIDT Technology, you must install the press onto a suitable frame system. If the frame system is not adequately dimensioned, problems such as the production of defective parts or even damage to the press system can occur.
  • Page 12  Screw the lower tool down to the table plate. Figure 6: Frame with table plate (example) Table bore T-Slot For frames with a screwed fixture mounting plate, the fixture mounting plate is aligned with the ram but not pinned. ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 13: Adjusting The Working Area

    * If the reference run is not started from the home position but lower, the ram moves in negative direction. Adjusting the working stroke The individual parameters of the working stroke are defined in the control unit. For further information, refer to the "Instructions for Use - SCHMIDT Manual workstation" respectively "Assembly Instructions SCHMIDT Components for automation".

  • Page 14: Connecting The Press

    A10/X1 power (orange) A10/X2 encoder (green) Process data All connections of the process data acquisition are labeled. acquisition  Observe the enclosed circuit diagram. Figure 9: Connections (example) X1 EtherCAT-P In X3 Data X2 EtherCAT Out ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 15: Maintenance And Servicing

     All spare parts must comply with the technical requirements specified by SCHMIDT Technology. This is always guaranteed in the case of original spare parts. Unless expressly described otherwise, do not start with the maintenance and servicing work until ...

  • Page 16: Adjusting The Force Measurement

    ISO 9001 (Quality management systems - Requirements) makes a calibration of the system mandatory at regular intervals. Calibration is also offered as a service by the SCHMIDT Customer Service. Lubricating the spindle The lubrication of the spindle is stroke-dependent. Depending on the configured operating profile, the point in time for the next lubrication is calculated.
  • Page 17 KLÜBERPLEX BEM 34-131N 554906 (grease cartridge)* 69 cm KLÜBERPLEX BEM 34-131N 554906 (grease cartridge)* * A maintenance set (material no. 564524), which includes a grease gun, a grease cartridge and a hose, is optionally available. ServoPress 605-660 – V1.1 ® SCHMIDT...
  • Page 18  Mount the cover of the used grease reservoir.  Mount the inspection cover.  Remove the back cover of the press. Replacing the grease cartridge  Loosen the grease gun mounting screw. ServoPress 605-660 – V1.1 ® SCHMIDT...
  • Page 19 Figure 12: Replacing the grease cartridge (example) Back cover Grease gun Plunger rod Bleed screw Unlocking lever Mounting screw Press type Amount of Grease Material no. grease required 650-660 400 cm KLÜBERPLEX BEM 34-131N 554906 (grease cartridge) ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 20: Troubleshooting

    INIT / No LINK INIT / LINK OK & No ACT INIT / LINK OK & ACT OK Pre-Operational Safe-Operational Press ready Process data acquisition RangeCalc Press not referenced FW-Update (Bootloader active) FW-Update (FoE in FW active) ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 21: Customer Service

    = off Figure 16: Flashing signals X3 Customer service Contact the SCHMIDT Technology Customer Service department when you encounter difficulties with the press system or the software. For prompt processing, keep the material no. and serial no. of the components of the press system at hand. This data can be found on the type plate of the ...

  • Page 22: Decommissioning And Disposal

     Disassemble the components according to common practices in mechanical engineering. Disposal  Separate all components according to recycling requirements: Metal recycling (steel, iron, aluminium …) Plastics recycling Cables and lines Electronics waste (electronic components) Hazardous waste (oil, grease, battery ...) ServoPress 605-660 – V1.1 ® SCHMIDT...
  • Page 23  Dispose of the separated components according to local regulations or with the help of a specialized waste management company. Information on environmentally compatible disposal is available from the local authorities or specialized waste management companies. ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 24: Appendix

    * in the idle run (without tool at the maximum speed) at the operator’s place (at a height of 1,6 m and approx. 1 m from the press). For measures to reduce noise, please refer to chapter "1.4 Noise emission of the press". Frame Working height [mm] Frame height [mm] 1080 ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 25: Life Limit

    100% of v Pressing movement F [mm/s] 50% of v Return stroke [mm/s] 100% of v Stroke Advancing movement [mm] 56,2 87,0 112,5 150,0 200,0 131,2 Pressing movement F [mm] 18,8 13,0 37,5 50,0 50,0 43,8 ServoPress 605-660 – V1.1 ® SCHMIDT...

  • Page 26: Dimensions

    32 x 32 42 x 42 55 x 55 65 x 65 ø 90 ø [mm] 10H7 20H7 20H7 20H7 20H7 [mm] ø [mm] [mm] [mm] W (pin bore) [mm] ± 0,02 X (thread) [mm] ServoPress 605-660 – V1.1 ® SCHMIDT...
  • Page 27 370 x 230 370 x 230 370 x 230 SB2 x SL5 [mm] 370 x 600 370 x 600 390 x 725 390 x 725 ø [mm] 12,5 12,5 12,5 12,5 [mm] [mm] [mm] [mm] [mm] ServoPress 605-660 – V1.1 ® SCHMIDT...
  • Page 28 6 Appendix Frame for ServoPress Frame 450-500 450-600 660-500 660-600 [mm] [mm] 1050 1150 1097 1197 [mm] 2012 2112 2036 2136 [mm] [mm] ServoPress 605-660 – V1.1 ® SCHMIDT...
  • Page 29 United Kingdom SCHMIDT Technology Ltd United Kingdom (UK) Tel. +44 (0) 118930 5464 sales@schmidttechnology.co.uk www.schmidttechnology.co.uk SCHMIDT Technology Corp. Cranberry Corporate Center 280 Executive Drive USA-Cranberry Twp., PA 16066 Tel. +1 (724) 772-46 00 info@schmidtpresses.com www.schmidtpresses.com ServoPress 605-660 – V1.1 ® SCHMIDT...
  • Page 30 Contact ServoPress 605-660 – V1.1 ® SCHMIDT...

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