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joke ENESKArecoat 85 Operating Instructions Manual

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Operating
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ENESKArecoat 85

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Summary of Contents for joke ENESKArecoat 85

  • Page 1 Operating instructions ENESKArecoat 85...

  • Page 3: Table Of Contents

    2 Product overview ........... . 5 3 Scope of delivery of ENESKArecoat 85 (order no. 0 700 300) ....6 4 Technical specifi...
  • Page 4 19 Firmware update ........... . 25 Doing a fi...

  • Page 5: Notes About These Instructions

    These operating instructions enable the operator to correctly use, take care of and maintain the ENESKArecoat 85 carbide coating system. These operating instructions are part of the system and must always be kept at hand at the place of use. If the system is passed on to a third party then this operating manual must be passed on too.

  • Page 6: Scope Of Delivery Of Eneskarecoat 85 (Order No. 0 700 300)

    Scope of delivery of ENESKArecoat 85 (order no. 0 700 300) • 1 x control unit with mains cable set for Germany, Switzerland, United Kingdom and Europe (order no. 0 700 301) • 1 x Vib85 handpiece with cable package (order no. 0 700 302) •...

  • Page 7: Safety

    (I_rated), the rated power (P_rated) and the frequency (F_ultrasonic). It also indicates that the device is grounded and must not be disposed of in household waste. Accessories and the spare parts list are available online at www.joke-technology.de. Safety Intended use The system is intended exclusively for applying carbide coatings to metallic surfaces.

  • Page 8: Controls And Indicators

    of faults, rectify them immediately as described in these instructions or arrange for them to be rectifi ed. • Do not make any changes, additions or modifi cations to the individual components of the system. • Refrain from any operation that could compromise safety. •...

  • Page 9: The Function Of The Signal Sounds

    The function of the signal sounds • After calibration: Device is ready to use • Settings accepted e.g. after saving 2 brief sounds • Device error or faulty operation Troubleshooting or device restart required 1 long sound Function of the LED display strip Fig.

  • Page 10: Functions Of The Signal Led On The Handpiece

    Functions of the signal LED on the handpiece • LED does not light up: The handpiece is not connected or a menu has been called up on the control unit’s display. • LED fl ashes green: The handpiece is activated and waiting. •...

  • Page 11: Calling Up The Menu And Navigating

    Calling up the menu and navigating When the menu is opened, the handpiece automatically switches off . = ESC = MENU = ----------------------------------- - __________________ Press the rotary - __________________ control knob twice: - __________________ - __________________ • Open main menu - __________________ [C]=ESC Fig.

  • Page 12: Connecting The Ground Cable

    Fig. 10 Connecting the ground cable Attention! During coating, very high currents fl ow between the electrode and the workpiece. To keep parasitic inductance as low as possible, lay all cables as parallel as possible and do not coil the cables.

  • Page 13: Fitting/Changing The Electrode

    Fitting/changing the electrode The choice of electrode depends on the size and shape of the surface to be coated. Workpieces with simple shapes can be coated with a 1.6 or 2.1 mm square electrode. Dies with complicated internal shapes or small holes are coated with the appropriate round, 3-sided or 4-sided elec- trode.

  • Page 14: Connecting The Mains Cable

    Connecting the mains cable Lay the mains cable so that it is not under tension and does not obstruct anyone. Do not place anything on the cable. Fig. 13 Switching the unit on CHARGE START PAR 1 START PAR 1 START Energie PAR 1...

  • Page 15: Connecting The Foot Pedal (Optional)

    Connecting the foot pedal (optional) Attention! To avoid serious damage to the system, only connect the foot pedal to the control unit or remove it from the control unit when the system is switched off ! With a foot pedal, you can switch the handpiece on and off using your foot during operation. The foot pedal performs the same function as the button on the handpiece.

  • Page 16: Switching The Unit On

    Switching the unit on Attention! To avoid damage to the device, • before switching on, equip the handpiece with an electrode and do not work with the tool until the automatic calibration has been completed and the upper LED bar pulses blue. CHARGE Energie START...
  • Page 17 The following parameters can be set with the “PAR2” button: » Operating mode Operation with 1 cylinder or with 2 cylinders; the setting depends on the electrode thickness and the desired coating strength. » Application type SMOOTH/ROUGH With the “ROUGH” selection, the ignition point for the discharge current occurs before or while the electrode is touching the workpiece.

  • Page 18: Calibration

    Calibration The mechanical zero point depends on various factors and varies according to energy and vibration intensity, diameter and length of the electrode as well as pressure of the electrode and guide angle to the workpiece. Always adjust the mechanical zero point at the start of work, after changing settings, and as needed.
  • Page 19 Fig. 21 20° Fig. 22 Hold the handpiece with one hand and support your hand as much as possible. Press the electrode lightly against the workpiece at an angle of 15–20° to the surface to be coated. If the electrode touches the opposite edge in this inclined position in the case of small holes or profi...

  • Page 20: Stopping The Handpiece

    Wet the applied coating with abrasive fi le oil. Then smooth the applied coating with a dia- mond-tipped tool in rotating movements. Next, clean the coating with a cleaning agent (JOKE X 73016 ). To obtain a very fi ne surface, polish the coating further with a wooden stick and a 20 μm diamond lapping paste.

  • Page 21: Using The Memory Function (Mem)

    Using the memory function (MEM) The memory function allows settings to be saved so that the settings are retained even after the control unit is switched off and on again. If the memory function is activated (MEM button illumi- nated), the settings on the control unit cannot be changed. Saving settings CHARGE Energy...

  • Page 22: Calling Up Device Information

    15 15 16 Calling up device information Step 1 Step 2 Step 3 Step 4 Open main menu Select “G-Info” Displaying version Back to the standard information and oper- display ating hours = ESC = MENU = = ESC = G-Info = ----------------------------------- ----------------------------------- - Sprache/Language...

  • Page 23: Bending And Pressing

    • Treatment of cutting plates with very small holes: To avoid damaging the cutting edge when driving the electrode into the hole, use the foot pedal and proceed as follows: For holes smaller than Ø 1.5 mm, grind back the Ø 1.2 mm electrode by approx. 3/10 mm smaller than the hole to be coated.

  • Page 24: Processing Of Wood And Synthetic Fi Bre Boards

    Processing of wood and synthetic fi bre boards • Wear of cutting edges on fi llet and profi le knives, routers, circular saws or milling chains of chain mortising machines: Coat the cutting angle and, if necessary, rake angle. Rework the coating with silicon stone (except for milling chains and circular saws).

  • Page 25: Firmware Update

    Firmware update Doing a fi rmware update Fig. 27 Step 1 Step 2 Step 3 Step 4 Open main menu Select “Firmware Start update and wait Back to the standard Update” display = ESC = MENU = ----------------------------------- - Sprache/Language - G-Info - Summer+LED - Firmware Update...

  • Page 26: Possible Errors During A Fi Rmware Update

    Update not possible (e.g. due to wrong software version) Maintenance, care and disposal The control unit should be serviced once a year by JOKE Service. In the process, the fi lter mat behind the ENESKArecoat lettering is also replaced. The handpiece requires no service.

  • Page 27: Troubleshooting And Fi Xing Faults

    • Check handpiece for damage. • Calibrate handpiece. • If the error cannot be corrected, contact JOKE service. Error 102 • The operating point could not be • Calibrate handpiece. tracked. Error 103 •...

  • Page 28: Faults

    • The fuse in the control unit is faulty. • Replace the fuse. • Control unit, cables, connections, • Send unit and accessories to contacts, mains switch or sockets are JOKE service for inspection or faulty. repair. Handpiece doesn’t • Contacts are faulty.

  • Page 29: Declaration Of Conformity

    • DIN EN 61010-1 VDE 0411-1 (2011-07): Safety requirements for electrical equipment for meas- urement, control, and laboratory use – Part 1: General requirements The authorised representative for the document is: Kerstin Otto joke Technology GmbH, Asselborner Weg 14-16, 51429 Bergisch Gladbach, Germany Bergisch Gladbach, 15 December 2021 Udo Fielenbach (Managing Director) ___________________...
  • Page 30 Mail sales@joke.de Shop www.joke-technology.com Order number for operating manual: BA2143GB © Copyright joke Technology GmbH • December 2021 • Subject to changes due to technical progress, errors and misprints • Reproduction, in whole or in part, only with prior written permission.

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