Genie GR-12 Operators Manual With Maintenance Information
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Genie GR-12 Operators Manual With Maintenance Information

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Operator's Manual
with Maintenance Information
Third Edition
Second Printing
Part No. 97773

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Summary of Contents for Genie GR-12

  • Page 1 Operator’s Manual Third Edition Second Printing with Maintenance Information Part No. 97773...

  • Page 2: Table Of Contents

    Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety Rules .............. 1 Legend ...............

  • Page 3: Safety Rules

    You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 4 Weight in trays and in each bike rack is part of the total platform load. Maximum capacity - GR-12 and GR-15 Standard platform Platform without extension 500 lbs 227 kg...
  • Page 5 Maximum slope rating, stowed position 30% (17°) Maximum side slope rating, stowed position 30% (17°) Note: Slope rating is subject to ground conditions and adequate traction. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 6 Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed. GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 7 No stunt driving or horseplay while operating a machine. Do not climb down from the platform when raised. Keep the platform floor clear of debris. Lower the platform mid-rail bar or close the platform entry gate before operating. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 8 Only trained maintenance personnel should access compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation. GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 9 The battery tray should remain open during the entire charging cycle. Do not contact the battery terminals or the cable clamps with tools that may cause sparks. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 10 Operator's Manual Third Edition • Second Printing SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 11: Legend

    17 Lanyard anchorage 9 Hydraulic oil level indicator 27 Platform extension entry gate 18 Parcel tray 10 Power to platform/battery (if equipped) charger connection for 19 Bike rack (if equipped) optional inverter Part No. 97773 GR-12 • GR-15 • GR-20...

  • Page 12: Controls

    2 LED diagnostic readout / Battery charge indicator 6 Thumb rocker switch for steer functions 3 Lift function select button 7 Drive speed button 4 Horn button (if equipped) 8 Drive function select button GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 13 Third Edition • Second Printing CONTROLS 00009.9 STOP Ground Control Panel 7 amp breaker for electrical circuits Key switch for platform/off/ground selection Hour meter Platform up/down toggle switch Red Emergency Stop button Part No. 97773 GR-12 • GR-15 • GR-20...

  • Page 14: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 15 Platform entry mid-rail bar or gate o Sequencing cables and pulleys o Platform extension (if equipped) o Work trays and bike racks (if equipped) o Mast columns and counterweight o Platform controls o Brake release components Part No. 97773 GR-12 • GR-15 • GR-20...

  • Page 16: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 17 Crushing hazard. Keep hands clear of the battery cover when lowering the platform. 5 Turn the key switch to the off position. 6 Be sure that the battery cable connections are tight and free of corrosion. Part No. 97773 GR-12 • GR-15 • GR-20...

  • Page 18: Function Tests

    3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 19 11 Pull the manual lowering knob located at the base of the machine below the mast. Result: The platform should lower. The descent alarm will not sound. 12 Turn the key switch to platform control. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 20 33 Press the drive function select button. 34 Drive the machine up onto both pieces of wood. 35 Press the lift function select button. GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 21 0.7 feet / 20 cm per second. If the drive speed with the platform raised exceeds 0.7 feet / 20 cm per second, immediately tag and remove the machine from service. Part No. 97773 GR-12 • GR-15 • GR-20...

  • Page 22: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. GR-12 • GR-15 • GR-20 Part No. 97773...

  • Page 23: Operating Instructions

    3 Always perform function tests prior to use. every new operator should perform a pre-operation inspection, function tests, and a workplace 4 Inspect the workplace. inspection before using the machine. 5 Only use the machine as it was intended. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 24 Use the color-coded direction arrows on the operating the machine. platform controls and on the platform to identify the direction the machine will travel. Machine travel speed is restricted when the platform is raised. GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 25 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% If the slope exceeds the maximum slope or side slope rating, the machine must be winched or transported up or down the slope. See Transport and Lifting section. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 26 5 Charge the batteries. Be aware of the direction the machine will travel when using the controller. Battery Level Indicator Full Use the LED diagnostic readout to determine the battery level. GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 27 7 Remove the battery vent caps and check the battery acid level. If necessary, add only enough Use only a Genie authorized battery and distilled water to cover the plates. Do not overfill charger. prior to the charge cycle.

  • Page 28: Transport And Lifting Instructions

    Driving on a Slope in the Operating Instructions section. If the slope of the transport vehicle bed exceeds the maximum slope rating, the machine must be loaded and unloaded using a winch as described. GR-12 • GR-15 • GR-20 Part No. 97773...
  • Page 29 Use the tie-down points on the chassis for anchoring down to the transport surface. Use chains or straps of ample load capacity. Use a minimum of 4 chains. Adjust the rigging to prevent damage to the chains. Truck bed Part No. 97773 GR-12 • GR-15 • GR-20...

  • Page 30: Decals

    28235 Label - Power to Platform, 115 V 72850 Danger - Work Tray Capacity 28373 Label - Forklift Pocket 50 lbs / 22 kg, GR-12, GR-15 31071 Warning - Failure to Read Manual 72970 Notice - Battery Charger Instructions 31508...
  • Page 31 Operator's Manual Third Edition • Second Printing DECALS Shading indicates decal is hidden from view, i.e., under covers. Note: Platform decals may be in diffferent locations on optional AWP and fiberglass platforms. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 32 82366 Label - Chevron Rykon 28373 Label - Forklift Pocket 82863 Danger - Parcel Tray Capacity 150 lbs / 68 kg, GR-12, GR-15 31071 Warning - Failure to Read Manual 82864 Danger - Max Capacity, Bike Racks 31508 Notice - Power to Battery Charger...
  • Page 33 Operator's Manual Third Edition • Second Printing DECALS Shading indicates decal is hidden from view, i.e., under covers. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 34 Danger - Max Capacity, Work Station Tray, 82495 Danger - Brake Release Safety & 22 kg, GR-12, GR-15 Operating Instructions 97882 Label - Wheel Load, GR-12 82614 Danger - Collision Hazard 97883 Label - Wheel Load, GR-15 82666 Label - Forklift Pocket...
  • Page 35 Operator's Manual Third Edition • Second Printing DECALS Shading indicates decal is hidden from view, i.e., under covers. Note: Platform decals may be in diffferent locations on optional AWP and fiberglass platform. Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 36 Danger - Max Capacity, Bike Rack, 82487 Label - Read the Manual GR-20 82495 Danger - Brake Release Safety & 97882 Label - Wheel Load, GR-12 Operating Instructions 97883 Label - Wheel Load, GR-15 82614 Danger - Collision Hazard 97898...
  • Page 37 Operator's Manual Third Edition • Second Printing DECALS Shading indicates decal is hidden from view, i.e., under covers. Part No. 97773 GR-12 • GR-15 • GR-20...

  • Page 38: Specifications

    0 in 0 cm Turning radius (outside) 31 in 78.7 cm Continuous improvement of our products is a Genie Weight See Serial Label policy. Product specifications are subject to change (Machine weights vary with option configurations) without notice or obligation.
  • Page 39 0 in 0 cm Turning radius (outside) 31 in 78.7 cm Continuous improvement of our products is a Genie Weight See Serial Label policy. Product specifications are subject to change (Machine weights vary with option configurations) without notice or obligation.
  • Page 40 (Machine weights vary with option configurations) It should be used only with adequate safety factors. Power source 4 Batteries, 6V 225AH Continuous improvement of our products is a Genie Controls Proportional policy. Product specifications are subject to change without notice or obligation.
  • Page 41 Narrow AWP platform 26 x 20 in 66 cm x 51 cm Standard fiberglass 29 x 26.5 in 74 x 67 cm platform Narrow fiberglass platform 26 x 22 in 66 x 56 cm Part No. 97773 GR-12 • GR-15 • GR-20...
  • Page 42 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Genie Scandinavia Phone + 86 21 53852570 Phone + 46 31 575100...

This manual is also suitable for:

Gr-15Gr-20

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