Caution Indication - Hitachi SAMURAI Series Service Manual

Condenserless water chillers
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4. Troubleshooting

Caution indication

4.5 Caution indication
In case of occurrence of sensor abnormalities while the chiller unit is stopped, or of abnormalities that would not trigger an 
alarm stop, a warning is output to the outside and warning display is conducted. The mark 
during warning external output. 
The content of warning is shown in the table below.
Warning indication
Freeze prevention
Inlet water temperature thermistor 
abnormality (CN4)
Outlet water temperature thermistor 
abnormality (CN5)
Cooler inlet thermistor abnormality (CN29)
Discharge gas thermistor abnormality 
(CN26)
Liquid temp thermistor abnormality (CN24)
Outlet rear side thermistor abnormality 
(CN25)
Suction gas thermistor abnormality (CN27)
Discharge pressure sensor abnormality 
(CN31)
Suction pressure sensor abnormality
(CN32)
Water supply header thermistor 
abnormality (CN13)
Water return header thermistor 
abnormality (CN14)
CPU-I/O Transmission
COMP Run/Stop Frequency
Transmission of Control of Master/Slave
group
Incorrect Setting of Control of Master/
Slave group
Insufficient number of operable units
Overhaul Period
I/O internal transmission
*1. It becomes an alarm when compressor is in operation.
*2. It becomes an alarm when the chiller unit is put to
operation while in alarm output status.
93
SMGB0097 rev.0 - 07/2015
Warning icon is
shown
Caution is
illuminated
Contents of warning
Water temperature is 1ºC or below
Disconnection or short-circuit of the inlet water 
temperature thermistor
Disconnection or short-circuit of the outlet water 
temperature thermistor
Disconnection or short-circuit of the cooler inlet 
(evaporating temperature) thermistor
Disconnection or short-circuit of the discharge gas 
thermistor
Disconnection or short-circuit of the liquid 
temperature thermistor
Disconnection or short-circuit of the (rear side) 
outlet water temperature thermistor
Disconnection or short-circuit of the suction gas 
thermistor
Disconnection or short-circuit of the high pressure 
sensor
Disconnection or short-circuit of the low pressure 
sensor
Disconnection or short-circuit of the water supply 
header thermistor
Disconnection or short-circuit of the water return 
header thermistor
Transmission abnormality between CPU-I/O PCBs When the chiller unit is stopped *2
Frequency of compressor run/stop higher than 6 
times/hour
Transmission abnormality between Unit No.1 and 
Unit No.2 and the following
Incorrect setting of DIP Switch / Rotary Switch
Number of operable chiller units < Setting value of 
minimum number of operating units
Operating time period of compressor higher than 
40000 hours *3
CO072 (I/O PCB) Abnormality
*3. The spanner mark disappears when operating time
period of the compressor is changed to less than 40000
hours. Warning display is automatically released when the 
abnormal condition is cleared.
 is shown on the LCD Screen 
Spanner mark
Warning
contents display
Yellow during 
occurrence of warning
Notes
When compressor is stopped while 
the chiller unit is in operation *1
When the chiller unit is stopped *2
When the chiller unit is stopped *2
When the chiller unit is stopped *2
When the chiller unit is stopped *2
When the chiller unit is stopped *2
When the chiller unit is stopped *2
When the chiller unit is stopped *2
When the chiller unit is stopped *2
When the chiller unit is stopped *2
When using the function to control 
the number of units / When system 
is stopped (in 2-pump system I or II)
When using the function to control 
the number of units / When system 
is stopped *2
When using the function to control 
the number of units / When system 
is stopped *2
When using the function to control 
the number of units
Warning mark is not displayed.
Spanner mark is displayed
When chiller unit is stopped *2
4

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