Related Manuals for APV FS660 Series
Summary of Contents for APV FS660 Series
- Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL 2 PIECE BODY BALL VALVES FS660 SERIES API6FA, API607 5th Edition API6FA, API607 5th Edition ISO 10497 Firesafe Certi ed www.australianpipelinevalve.com.au...
- Page 2 Valves - Cast Steel Valves - Forged Steel Sleeved & Lined Valves & Wellheads APV valves and pipeline products form the most APV FAMILY OF BRANDS RANGE - CATALOGUES competitive portfolio in the market.” Diamond Gear Flowturn Ball Valves Flowturn Gate, Globe...
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Page 3: Table Of Contents
2 PIECE BODY BALL VALVES - FS660 SERIES I N D E X Introduction Safety Information 1.0 Scope Environmental considerations Storage Preparation 2.0 Installation 6-10 Installation positions Preparation for installation End connections Valve installation by welding 3.0 Operation 9-10 Manual operation Lock device 4.0 Maintenance... -
Page 4: Introduction
RESPONSIBILITY FOR VALVE APPLICATION The User is responsible for ordering the correct valves. The user is responsible for ensuring APV Valves are selected and installed in conformance with the current pressure rating and design temperature requirements. - Page 5 2 PIECE BODY BALL VALVES - FS660 SERIES C O N S I D E R AT I O N S O F T E C H N I C A L R I S K / L I M I T O F L I A B I L I T Y T O C L I E N T F O R B A L L V A LV E S Australian Pipeline Valve don’t consider in our design the following factors of risk:...
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Page 6: Safety Information
This manual provides instructions for storing, general servicing, installation and removal of ball valves. APV and it’s resellers refuse any liability for damage to people, property or plant as well as loss of production and loss of income under any circumstances but especially if caused by: Incorrect installation or utilisation of the valve or if the valve installed is not fit for the intended purpose. -
Page 7: Scope
ANSI Class 150, Class 300 and Class 600 flanges or with buttweld ends. 1.1 ENVIRONMENTAL CONSIDERATIONS According to ISO 14000 regulations and the environmental policy of APV the recyclability of the components that form part of APV valves is as follows: Recyclable components - Metal parts, PTFE (hard), plastic plug (low-density polyethylene). -
Page 8: Storage
2 PIECE BODY BALL VALVES - FS660 SERIES 1.2 STORAGE 1.2.1 Temporary Storage If valves are to be stored before installation, the following should be observed: a) Keep the valves wrapped and protected as shipped from the manufacturer. b) Do not remove the protective end covering until the valve is ready for installation. This will reduce the possibility of foreign material damaging the internal valve components. -
Page 9: Installation Positions
2 PIECE BODY BALL VALVES - FS660 SERIES b) Body bolts and nuts on valve shall be checked and re tightened if necessary in case loosened during installation. c) Remove valve end protectors and ensure gasket faces are free from damage. Tighten all bolts between mating flanges and valve equally paying careful attention to properly tighten bolts. -
Page 10: Valve Installation By Welding
2 PIECE BODY BALL VALVES - FS660 SERIES Insert the pipe into the valve end connection until it bottoms out in the socket weld bore. Withdraw the pipe 1/16” so that a gap remains between the pipe and the bottom of the socket weld bore to prevent cracks (ASME B16.11). -
Page 11: Operation
160°C. Always leave valve in open position during welding but also at least 60 minutes after welding unit valve cools. c) Where required APV will supply spare body gaskets. Graphite body gaskets are brittle so great care should be taken not to damage. -
Page 12: Lock Device
2 PIECE BODY BALL VALVES - FS660 SERIES 3.2 LOCK DEVICE Where provided (optional) the valve has a locking lug that allows valve to be locked in full open or full closed position. 4 . 0 M A I N T E N A N C E Valves should be periodically checked at least once every 3 months, but depending on service, criticality and frequency of use, more regular checking may be required. - Page 13 Should replacement of packing fail to prevent the leakage, complete reconditioning of the valve may be required. Personal injury may result from sudden release of any process pressure. APV recommends the use of protective clothing, gloves and eye wear when performing any installation or maintenance.
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Page 14: Body Seal
In case of slight leakage check the threaded body joint is properly tightened up. If a gasket seal is disturbed while removing or adjusting gasketed parts, APV recommends installing a new gasket while reassembling. A proper seal is required to ensure optimum operation. -
Page 15: Troubleshooting
2 PIECE BODY BALL VALVES - FS660 SERIES 4.3 TROUBLESHOOTING MALFUNCTION POSSIBLE CAUSE REDIAL ACTION Valve does not rotate or operate 1. Packing is dropped too tightly. 1. Loosen packing and adjust again. 2. The stem is damaged or there is dirt. -
Page 16: Construction
2 PIECE BODY BALL VALVES - FS660 SERIES 5 . 0 C O N S T R U C T I O N 5.1 BILL OF MATERIALS - NON DIRECT MOUNT (EXAMPLE) MATERIALS LIST PARTS STAINLESS CARBON STEEL Body ASTM A351 CF8M... -
Page 17: Bill Of Materials - Direct Mount
2 PIECE BODY BALL VALVES - FS660 SERIES 5.2 BILL OF MATERIALS - DIRECT MOUNT (EXAMPLE) MATERIALS LIST PARTS STAINLESS CARBON STEEL Direct Mount Pad Body ASTM A351 CF8M ASTM A216 WCB End Cap ASTM A351 CF8M ASTM A216 WCB... -
Page 18: Appendix - Exploded B.o.m
2 PIECE BODY BALL VALVES - FS660 SERIES A P P E N D I X Sample Drawing 6000psi Example only, refer to as-built drawing Australian Pipeline Valve - Installation, Operation and Maintenance Manual... - Page 19 2 PIECE BODY BALL VALVES - FS660 SERIES A P P E N D I X - C O N T ’ D Sample Drawing 3705psi Example only, refer to as-built drawing Australian Pipeline Valve - Installation, Operation and Maintenance Manual...
- Page 20 2 PIECE BODY BALL VALVES - FS660 SERIES A P P E N D I X - C O N T ’ D Sample Drawing 2000psi Direct Mount Example only, refer to as-built drawing Australian Pipeline Valve - Installation, Operation and Maintenance Manual...
- Page 21 2 PIECE BODY BALL VALVES - FS660 SERIES A P P E N D I X - C O N T ’ D Sample Drawing 2000psi Non Direct Mount Example only, refer to as-built drawing Australian Pipeline Valve - Installation, Operation and Maintenance Manual...
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Page 22: Warranty
2 PIECE BODY BALL VALVES - FS660 SERIES W A R R A N T Y 1. LIMITED WARRANTY: Subject to the limitations expressed herein, Seller warrants that products manufactured by Seller shall be free from defects in design, material and workmanship under normal use for a period of one (1) year from installation but in no case shall the warranty period extend longer than eighteen months from the date of sale. - Page 23 NOTES © Copyright Australian Pipeline Valve 1990 - 2022 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice.
- Page 24 If you have any requirements in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process. Australian Pipeline Valve reserves the right to effect any such changes without prior notice. IOM APV Ball 2P FS660 ©...
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