APV SPX Flow DELTA SWmini4 Instruction Manual
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APV SPX Flow DELTA SWmini4 Instruction Manual

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I N S T R U C T I O N M A N U A L
APV DELTA SWmini4
S I N G L E S E AT VA LV E D N 1 0 , 1 5 , 2 0
F O R M N O . : 2 0 7 9 0 9
R E V I S I O N : G B - 2
R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.

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Summary of Contents for APV SPX Flow APV DELTA SWmini4

  • Page 1 I N S T R U C T I O N M A N U A L APV DELTA SWmini4 S I N G L E S E AT VA LV E D N 1 0 , 1 5 , 2 0 F O R M N O .
  • Page 3 DN 25 - 150, ISO 1“ – 6“ and 1 Sh5 - 6 Sh5 APV butterfly valves of the series SV1 and SVS1F, SV2 and SVS2F, SVL and SVSL in the nominal diameters DN 25 - 100, DN 125 - 250 and ISO 1“ – 4“...

  • Page 5: Table Of Contents

    APV_SWmini4_GB-2_042020.indd Table of Content Page General Terms Safety Instructions 2–3 Intended Use Mode of Operation 4.1. General terms Auxiliary Equipment 5–6 5.1. Valve position indication 5.2. Control unit 5.3. Adapter for control unit 5.4. Single parts 5.5. Housing connections Cleaning 6.1.

  • Page 7: General Terms

    Descriptions and data given herein are subject to technical changes. Safety Instructions The valve must only be assembled, disassembled and reassembled by persons who have been trained in APV valves or by SPX FLOW service team members. If necessary, contact your local SPX FLOW representative. Danger! The technical safety symbol draws your attention to important directions for operating safety. You will find it wherever the activities...

  • Page 8: Safety Instructions

    APV_SWmini4_GB-2_042020.indd Safety Instructions Danger! Welded actuators are preloaded by spring force. Opening of the actuators is strictly forbidden. Danger to life! Actuators which are no longer used and / or defective must be disposed in professional manner. Defective actuators must be returned to your SPX FLOW contact for their professional disposal and free of charge for you. Please address to your local SPX FLOW representative. Intended Use The application of the DELTA SWmini4 single seat valve is the shut- off and change-over of line sections.

  • Page 9: Mode Of Operation

    APV_SWmini4_GB-2_042020.indd Mode of Operation 4.1. General terms shut-off valve The SWmini4 (DN10, 15, 20) shut-off and change-over valves have been developed for the use in the brewing and beverage industries, in dairy and food applications as well as for the chemical and pharmaceutical industries. The valves are designed for universal applications and stand out for their increased mechanical reliability and absolute ease of handling.

  • Page 10: Auxiliary Equipment

    Connection: moulded cable 5 m length Protective type: IP 67 Reference number: 08 - 60 - 011/93; H16223 If the operator decides to use valve position indicators other than APV type, we cannot take over any guarantee for a faultless function. 5.2. Control unit (fig. 5.2.) Units with feedback switch and solenoid valve for the pneumatic control of the valve to be installed at the actuator are available in fieldbus technology.

  • Page 11: Single Parts

    APV_SWmini4_GB-2_042020.indd Auxiliary Equipment 5.4. Einzelteile Single parts CU4-Smini – adapter ref.-No. Pos. Designation ID-No. 000 08-46-570/93 CU4 S-adapter H319874 cylinder screw M8X16 ISO 4762 000-65-05-120/13 with hexagon socket H79012 000-58-06-493/83 O-ring 101,27-2,62 H148389 000 08-60-900/93 CU4-solenoid cam complete H320479 CU guide rod prolongation 000 15-26-070/93 SWmini4 10-20 H208096 000 65-01-033/15 hexagon screw M5x12 H78737 000 08-48-355/93 CU3 adapter SWmini4 H207570 000 08-46-569/93...

  • Page 12: Cleaning

    APV_SWmini4_GB-2_042020.indd Cleaning 6.1. Cleaning recommendation The valve passage is cleaned by the cleaning liquid during the cleaning of the connected pipeline. The valve design with actuator is especially suited for CIP-cleaning (Cleaning-In-Place). Optimum cleaning is guaranteed if, during the cleaning process, the valve seat is driven through the actuator into the open position or opened in intervals.

  • Page 13: Installation

    APV_SWmini4_GB-2_042020.indd Installation shut-offf valve 7.1. General terms Installation has to be done in such a way that fluids can drain off the valve housing and is preferably to be realized in vertical position. 7.2. Shut-off valve SWmini41 / 42 The valve housings can be welded direct into the pipeline (completely dismantable valve insert with actuator). 7.3.

  • Page 14: Shut-Off Valve Swmini

    APV_SWmini4_GB-2_042020.indd Installation 7.4. Welding Instructions 7.4.1. Shut-off valve SWmini 41/42 Before welding of the valves, remove the valve insert from the housing (see chapter 12.1. 3. - 4.). See to a careful handling of the parts to avoid damage. 7.4.2. Change-over valve SWmini 43/44 The lower housing part (1), only, can be welded direct into the pipe system.
  • Page 15 APV_SWmini4_GB-2_042020.indd Dimensions / Weights 8.1. SWmini4 shut-off valve SWmini 41, 42 change-over valve SWmini 43, 44 proximity switch holder Ø 53 Ø 53 CU4 control unit SWmini – with clamp port SWEmini4 design Dimensions in mm ∅ D ∅ I Inch 1/2"...
  • Page 16 APV_SWmini4_GB-2_042020.indd Dimensions / Weights Weights in kg SWmini 41, 42 SWmini 43, 44 SWmini 41, 42 SWmini 43, 44 with weld end with weld end with clamp port with clamp port 1,55 1,65 8.2. Housing variants SWmini 41 SWmini 42 SWmini 43 SWmini 44 SWEmini 41...

  • Page 17: Shut-Off Valve Swmini

    APV_SWmini4_GB-2_042020.indd Technical Data 9.1. General data max. line pressure: 5 bar max. operating temperature: 135 °C EPDM, HNBR *FPM, *VMQ 140 °C EPDM, HNBR short-term load: *FPM, *VMQ *(no steam) actuator min. pneumatic pressure: 6 bar max. pneumatic pressure: 10 bar air connection (for hose): 6x1 mm standard ¼"...

  • Page 18: Flow Rates

    APV_SWmini4_GB-2_042020.indd Technical Data 9.4. Flow rates kvs in m³/h shut-off valve change-over valve 2,7 m³/h 2,5 m³/h 7,0 m³/h 5,0 m³/h 9,0 m³/h 7,5 m³/h 10. Materials product-wetted parts housing, upper housing, yoke, valve shaft: 1.4404 (DIN EN 10088) other parts actuator, actuator screw, centering washer, screws, guide rod, nut: 1.4301 (DIN EN 10088) cover, lid,...

  • Page 19: Maintenance

    Slightly grease all seals before their installation. Attention! Use only those greases being suited for the respective seal material ! Recommendation: APV assembly grease for EPDM, FPM, HNBR and NBR (0,75 kg/tin - ref.-No. 000 70-01-019/93; H147382) (60 g/tube - ref.-No. 000 70-01-018/93; H147381) APV assembly grease for VMQ (silicone) (0,6 kg/tin - ref.-No. 000 70-01-017/93; H147380)

  • Page 20: Service Instructions - Shut-Off Valve

    APV_SWmini4_GB-2_042020.indd 12. Service Instructions - Shut-off valve The item numbers refer to the corresponding spare parts lists SWmini4 shut-off valve SWmini 41–44, SWEmini 41–44 FS/FH-VSM, CU RN 01.054.815 / RN 01.054.816 12.1. Dismantling from the line system 1. Shut off line pressure and discharge lines if possible. 2. Valve design with steam chamber: Shut off steam supply. Separate connection only afterwards. Attention! Risk of injury by hot components.

  • Page 21: Dismantling Of Wear Parts

    APV_SWmini4_GB-2_042020.indd 12. Service Instructions - Shut-off valve 12.2. Dismantling of wear parts 1. Remove the covering cap (17). Valve design with proximity switch holder: Remove proximity switch holder (18) and actuator screw (19). Valve design with control unit: Remove cover, actuator screw and guide rod extension (24). Remove the control unit.

  • Page 22: Installation Of Wear Parts

    APV_SWmini4_GB-2_042020.indd 12. Service Instructions - Shut-off valve yoke 12.3. Installation of wear parts 1. Insert the guide bush (8) into the yoke (9). Insert the shaft seal (6) and press in the slightly greased seat seal (7). See to the correct mounting direction. 2. Slightly grease the housing seal (5) and insert it into the groove of the yoke.

  • Page 23: Service Instructions - Change-Over Valve

    APV_SWmini4_GB-2_042020.indd 13. Service Instructions - Change-over valve The item numbers refer to the corresponding spare parts lists SWmini 41–44, SWEmini 41–44 FS/FH-VSM, CU RN 01.054.815 / RN 01.054.816 SWmini4 13.1. Disassembly from line system change-over valve 1. Shut off line pressure and discharge lines if possible. 2. Valve design with steam chamber: Shut off steam supply.

  • Page 24: Dismantling Of Wear Parts

    APV_SWmini4_GB-2_042020.indd 13. Service Instructions - Change-over valve 13.2. Dismantling of wear parts 1. Remove the covering cap (17). Valve design with proximity switch holder: Remove proximity switch holder (18) and actuator screw (19). Valve design with control unit: Remove cover, actuator screw and guide rod extension (24). Remove the control unit.

  • Page 25: Installation Of Wear Parts

    APV_SWmini4_GB-2_042020.indd 13. Service Instructions - Change-over valve 13.3. Installation of wear parts yoke 1. Insert the guide bush (8) into the yoke (9). Insert the shaft seal (6) and press in the slightly greased seat seal (7). See to the correct mounting direction.

  • Page 26: Service Instructions - Actuator

    APV_SWmini4_GB-2_042020.indd 14. Service Instructions - Actuator The item numbers refer to the actuator spare parts lists: RN 01.054.88 actuator lid 14.1. Disassembly Attention! Before starting the disassembly, see to the valve design NC or NO. 1. Release hex. screws (5) and remove actuator cover (2) or adapter SWmini4 (21) from actuator (13). 2.

  • Page 27: Assembly Tool - Seat Seal

    3. Installation housing Provide the seat seal with a thin layer of APV assembly grease. Place the seal on the ring with venting nose until it stops. Introduce the ring with the installed seat seal in the housing and press it down to a sensible stop.

  • Page 28: Instructions For Replacement Of Guide Rod

    APV_SWmini4_GB-2_042020.indd 16. Instructions for Replacement of Guide Rod guide rod (12) 1. Unscrew the guide rod (12) from the lower valve shaft (4). 2. Clean the valve shaft (remove grease and impurities). reception for guide rod 3. Apply a drop of a screw locker (e.g. type: Loctite-semi-solid) in the apply screw locker in the area of the threaded bore of the lower valve shaft (see sketch 1).

  • Page 29: Trouble Shooting

    APV_SWmini4_GB-2_042020.indd 17. Trouble Shooting Trouble Remedy Leakage between yoke and housing Replace upper housing seal (5). Leakage between upper and lower housing Replace lower housing seal (5). Replace guide bush (8), shaft seal (6) and seat seal (7). Leakage out of the lower yoke bore Attention! Check surface of valve shaft, replace valve shaft if damaged (see instructions for replacement of guide rod).
  • Page 31 Datum: 30.10.13 14.10.14 Name: Trytko Trytko Geprüft: Ersatzteilliste: spare parts list SPX FLOW SWmini41 - 44, SWEmini41 - 44 FS-CU und VSM / and PSH Germany DN 10,15,20 Schweißenden und Klemmverbindung / weld end and clamp connection Blatt 1/2", 3/4", 1" zoll -Klemmverbindung / inch -clamp connection RN 01.054.815...
  • Page 37 Datum: 13.10.14 Name: Trytko Geprüft: Ersatzteilliste: spare parts list SPX FLOW SWmini41-44, SWEmini41-44 mit Handbetätigung / with manual actuation Germany DN 10,15,20 Schweißenden und Klemmverbindung / weld end and clamp connection Blatt 1/2", 3/4", 1" zoll -Klemmverbindung / inch -clamp connection RN 01.054.815-1...
  • Page 43 Datum: 04.11.13 Name: Trytko Geprüft: Ersatzteilliste: spare parts list SPX FLOW Steuerkopf SWmini4 ø50 / Actuator SWmini4 ø50 Germany Blatt Luftanschluss / air connection: 6mm und / and 1/4" OD RN 01.054.88...
  • Page 46 APV DELTA SWmini4 S I N G L E S E AT VA LV E D N 1 0 , 1 5 , 2 0 S P X F L O W S P X F L O W Design Center Production Gottlieb-Daimler-Straße 13...

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