Chapter 1 Introduction and Start Up In this chapter Introduction General Precautions Views of Models 571 and 572 Controls and Indicators Loading the IV Infusion Set Starting the Pump Programming Operating on Battery Power Secondary Infusion (Model 572) Flow Sensor Pole Clamp Accessories...
Introduction and Start Up Introduction The IVAC® Volumetric Pump - Models 571 and 572 automatically regulates the infusion rate of IV solutions using a linear peristaltic, volume displacement mechanism to regulate fluid flow at the prescribed rate. The pump can be operated with a Flow Sensor and is compact and robust enough for most patient situations.
Introduction and Start Up General Precautions Prior to using this pump, carefully read the Operating Precautions described in the Directions for Use (DFU). This pump contains static-sensitive components. Observe strict precautions for the protection of static sensitive components when attempting to repair and service the pump. An explosion hazard exists if the pump is used in the presence of flammable anaesthetics.
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Introduction and Start Up Views of Models 571 and 572 (continued) Open Door View Vacuum Plunger Upper Tubing Retainer Pumping Mechanism Tubing Pincher Pressure Sensing Disc Retainer Pressure Transducer Lower Tubing Guide Posts Air-In-Line Detector Rear View Flow Sensor Storage Flow Sensor Connector Pressure Unit...
Introduction and Start Up Controls and Indicators Front Panel The English switch panel controls and indicators are described below. For information on overlays in other languages, refer to the relevant DFU. See also Appendix B, 'Spare Parts Listing' for switch panel part numbers. Increases or decreases infusion rate and pressure and volume values.
Introduction and Start Up Loading the IV Infusion Set Follow the Directions for Use supplied with the individual IV infusion set Only use IVAC® "52" Series IV infusion sets 1. Prime the IV infusion set slowly ensuring all air is removed from the pressure disc then close the roller clamp. 2.
Introduction and Start Up Programming Adjusting the maximum pressure limit Changing the infusion rate (Occlusion pressure alarm level) 1. Press the switch to place the pump on hold. RUN/HOLD 1. Simultaneously press and hold the LIMIT PRES 2. Press the RATE switch. switch whilst using the JK switches to adjust 3.
Introduction and Start Up Secondary Infusion (Model 572) Introduction This mode of operation supports automatic secondary infusions ("piggybacking") in the same pump channel. When the secondary VTBI reaches zero, a transition tone will sound and the primary settings will automatically take effect. Secondary mode can be used where a second, independent VTBI is required, and also when an automatic rate change is required.
Introduction and Start Up Secondary Infusion (Model 572) continued Additional Programming during Secondary Infusion Verifying a value in one mode while operating in another 1. Press and release the appropriate (current) mode switch. For example, SEC. 2. Within two seconds press the switch representing the information to be displayed. For example, PRI. Changing the infusion manually to primary mode 1.
Configuration & Calibration Self-Test Mode Self-test mode is used to access a number of configuration and test routines which are designed to test and verify many of the pump functions, defaults and calibrations without requiring internal inspection. Configuration settings are also accessed via self-test mode.
Configuration & Calibration Mode Select Jumper In order to perform certain tests and to change any pump settings, a mode select jumper must be installed. Procedure: 1. With the pump off, remove the test connector cover from the back of the rear case. 2.
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Configuration & Calibration Configuration Settings (continued) Test ID Setting Action/Data Displayed Display and/or set the default pressure limit. Pressure values are displayed in MMHG or CMH 2 0 depending on the pressure units selected. See 'Selecting Pressure Units' for further information. Default Occlusion This setting determines the occlusion pressure limit at power up.
Configuration & Calibration Selecting Pressure Units The pressure units can be configured to be displayed as millimetres of mercury (mmHg) or as centimeters of water (cmH 2 0). To select the pressure units: Pressure Unit Set the Pressure Unit Selector switch on the rear panel to the required position. Selector Switch ...
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Configuration & Calibration Calibration Procedures (continued) Dry Set Pressure Calibration (Test 13) Equipment required: Test jumper cable (142109) Pressure gauge "52" Series IV infusion set (dry set) Procedure: 1. Remove the chassis from the body. See Chapter 6, 'Spare Parts Procedures' for instructions. 2.
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Configuration & Calibration Calibration Procedures (continued) Dry Set Pressure Calibration (Test 13) continued 12. Press the unit and RATE switches simultaneously for a minimum of one second to set the 000 mmHg (000 cmH 2 O) calibration point. 13. Reload the IV infusion set and apply test pressure until the meter reads 400 mmHg (544 cmH 2 O). When the pressure reading is stable, press the TOT VOL INF and the 100 switches simultaneously for a minimum of one second to set the 400 mmHg (544 cmH 2 O) calibration point.
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Configuration & Calibration Calibration Procedures (continued) Rate Accuracy Calibration (Test 8) There are two types of rate accuracy associated with the pump, these are System Rate Accuracy and Pump Rate Accuracy. System Rate Accuracy is the rate accuracy of the pump when used with a standard "52" Series infusion set. Due to slight variations in between sets, the system accuracy of the pump is ±...
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Configuration & Calibration Calibration Procedures (continued) Procedure: 1. Enter self-test mode, press the RUN/HOLD switch and select test 8. Press the RUN/HOLD switch again to display CAL RATE. 2. Press and hold the PRI switch then use the JK switches to enter an initial rate calibration of 37. Press the ON/OFF switch to turn the pump off.
Routine Maintenance Routine Maintenance For routine maintenance, the following tests and procedures should be performed in addition to the tasks described in the section 'Physical Inspection and Clean' . Refer to the relevant DFU for the recommended routine maintenance period. Self-Test Functions The self-test functions are a series of test routines which are designed to test and verify many of the pump functions and defaults without requiring internal inspection.
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Routine Maintenance Self-Test Functions (continued) Test Test Action/Description Verify the eight A/D channels (0 through 7) as follows, using the switches to select each channel. Note: The Information Display shows the Channel number being tested (0 through 7) and the Numeric Display shows a value representing the analog input to the A/D convertor.
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Routine Maintenance Self-Test Functions (continued) Test Test Action/Description Information Display: Initially shows SWCH TEST. Press each switch and verify the corresponding code is displayed: Switch: Display code: Switch: Display code: TOT VOL INF TL V INF CRIS CRIS UP 100 RATE RATE DN 100...
Routine Maintenance Self-Test Functions (continued) Test Test Action/Description Enter Operational The pump exits self-test mode and starts operational set up mode. Setup Mode Allows pump to run (burn-in) without setting up an IV solution bag, fluid and drain. Warning: This test must only be run in a workshop environment for verification that internal failures have been corrected.
Routine Maintenance Dry Set Pressure Verification (Test 12) When servicing the pump perform the following pressure calibration verification procedure. Note: If the pump fails this test, perform the 'Dry Set Pressure Calibration' procedure. See Chapter 2. for instructions. Procedure: 1. Connect the pump to the AC mains and set up the equipment as shown below.. Note: Set the pressure unit selector switch (on the back panel of the pump) to mmHg.
Routine Maintenance Functionality Checks Alarms Alarm Action Without an IV infusion set loaded, turn the pump ON, set rate to 125 ml/h then press the RUN/HOLD switch. LOAD SET Verify that the LOAD SET message is displayed. With the pump running, open the door. Verify that the pump stops, alarms and the message DOOR is DOOR displayed.
Routine Maintenance Auto-Pinch-Off (APO) Test Procedure: 1. Set up equipment as shown below. 2. Prepare a modified set as follows: Take an IV infusion set and cut the tubing a couple of inches below the drip chamber, discarding the drip chamber. ...
Routine Maintenance Mechanism Leak Test When servicing the pump, the Mechanism Leak Test must be performed to verify the integrity of the pumping mechanism. Misalignment of the pumping mechanism can result in the pressure plate and the mechanism's cam followers failing to pinch the IV infusion set tubing sufficiently, thereby allowing the pump to leak fluid at low rates or when stopped.
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Routine Maintenance Mechanism Leak Test continued 5. Verify that the pressure (that the transducer is seeing) is not greater than 300 mmHg when set is fully pressurised. To do this read the pressure using test 12 (Enter self-test mode, press the RUN/HOLD switch and select test 12). Warning: A pressure reading greater than 499 mmHg may result in damage to the transducer.
Routine Maintenance Rate Accuracy Verification There are two types of rate accuracy associated with the pump, these are System Rate Accuracy and Pump Rate Accuracy. System Rate Accuracy is the rate accuracy of the pump when used with a standard "52" Series infusion set. Due to slight variations in between sets, the system accuracy of the pump is ±...
Routine Maintenance Rate Accuracy Verification (continued) Procedure: 1. Set the pump to Primary rate = 800 ml/h, VTBI = OFF, TOT VOL INF = 000.0 (or, if not using a flow sensor, set the pump to Primary rate = 800 ml/h, VTBI = 100 ml, TOT VOL INF = 000.0). 2.
Routine Maintenance Physical Inspection and Clean To ensure the pump remains in good operating condition, it is important to keep it clean and carry out the routine procedures described below. Routinely clean the pump, especially if spillage has occurred. Before cleaning always switch OFF and disconnect from the AC power supply.
Routine Maintenance Physical Inspection and Clean (continued) Inspecting and Cleaning the Mechanism Open the door and inspect/clean the exposed cam followers, the pressure plate and tubing pincher. Clean any surfaces where fluid spill residue is noted, referring to the cleaning instructions above for appropriate cleaning method.
Routine Maintenance Performance Verification Procedure Model / Serial Number: Service Order / Inventory Number: Hospital Name / Reference: Software Version: INSPECTION Physical inspection and clean Lubricate pincher cavity as required UPDATES Recommended when serviced UPDATE REF: Not fitted / Not Fitted ...
Chapter 4 Troubleshooting In this chapter Introduction Error Messages General Faults...
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Troubleshooting Introduction Use this troubleshooting guide to help identify the cause of errors and faults which may occur as a result of damage to the pump or failure of an internal component. The following tables list the error messages and general faults and describe what action to take to resolve the problem.
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Troubleshooting Error Messages (continued) Message Failure Action/Replace FIX ME 0 Microprocessor execution error. Replace U28, U29 on Logic Board; Replace U1 on Logic Board. FIX ME 1 Logic Board component failure (CRC check error). Replace U13 on Logic Board; Replace U1 on Logic Board;...
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Troubleshooting Error Messages (continued) Message Failure Action/Replace FIX ME B U14 on Logic Board failed power-up test Replace U14 on Logic Board; Replace U1, U13 on (Counter timer failure). Logic Board. Replace Logic Board. FIX ME C Watchdog circuit failure at power-up. Replace U7, Y1 on Power Regulator Board;...
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Troubleshooting Error Messages (continued) Message Failure Action/Replace FIX ME R Vacuum detect circuit failure. Replace Accessory Interface Board. FIX ME S Pump was operating in Secondary or CRIS mode Replace U1 on Logic Board. yet configured as PRI ONLY in test 031. (Infusion Replace U28, U29 on Logic Board.
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Troubleshooting General Faults Fault Failure Action/Replace Circuit breaker Line voltage fluctuation. Reset circuit breaker once. If it trips again, tripped Short circuit in power supply or wiring. disconnect from AC power then: Fluid ingress. Check mains inlet for fluid ingress. Power Regulator Board component failure.
Chapter 5 Circuit Descriptions In this chapter Functional Module Block Diagram Module Overview Functional Description...
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Circuit Descriptions Functional Module Block Diagram IVAC ® Volumetric Pump (Models 571 and 572) CHASSIS ASSEMBLY Mains Inlet Line Filter Power PCB Logic PCB Circuit Breaker Flow Sensor (optional) Power Motor Transformer Regulator Control Converter Analog PCB Power Up Circuit Drop Discriminator Battery...
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Display PCB, Accessory Interface PCB, Analog PCB and a switch panel. Cardinal Health will make available, on request, circuit diagrams which will assist appropriately qualified technical personnel to repair those parts of the device which are designated by the manufacturer as repairable.
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Circuit Descriptions Module Overview Functional Description (continued) Analog PCB Transducer/Vacuum Assembly Consists of two separate circuits, the drop discriminator The pressure transducer and the vacuum unit make up which monitors the flow status and the pressure amplifier this assembly. which amplifies the output of the pressure transducer. Pressure measurement is detected by the pressure Drop Discriminator sensor.
Chapter 6 Spare Parts Replacement Procedures In this chapter Introduction Separating the Chassis and the Body Chassis Assembly Body Assembly Door Assembly Labels Pole Clamp Assembly...
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Batteries should be disposed of as outlined by the local country regulations: do not send back to the manufacturer Only use Cardinal Health recommended spare parts Following all spare part replacement and repair activities, testing must be performed in accordance ...
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Spare Parts Replacement Procedures Separating the Chassis and the Body Spare Parts Item Description Part Number BATT PACK,26X/56X/57X 132412 SHIELD,BATT COVER,571/572 136730 (Model XCX) COVER,CONN ACCESS,56X/57X 137715 SCREW,MACH 6-32X1/4 PNH PHH 300330 SCREW,MACH 6-32X3/8 PNH PHH 300034 WSHR,FL,.4BA T2 ST/STA2 0000ME00310 COVER,ACCESS,BATT,571/572 137503...
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Spare Parts Replacement Procedures Chassis Assembly (continued) Logic Board, Analog Board Power Regulator Board Replacement Procedure Replacement Procedure 1. Remove the three screws (A) & (D) which secure the Logic 1. Remove the three screws (I) and (A). and Analog boards to the chassis. 2.
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Spare Parts Replacement Procedures Chassis Assembly (continued) Transformer Refitting note: When refitting the transformer, circuit breaker and AC line filter, it is important Replacement Procedure to ensure that the transformer wires are placed 1. Remove the four screws and washers securing the under the Power Regulator Board retainer (D) transformer assembly.
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Spare Parts Replacement Procedures Chassis Assembly (continued) Circuit Breaker, AC Line Filter Replacement Procedure 1. Remove the knurled nut which secures the circuit breaker button to the rear panel. 2. Desolder and remove the black and white wires, cutting away heat shrink as required. Disconnect the crimp connectors.
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Spare Parts Replacement Procedures Chassis Assembly (continued) PE Connector Replacement Procedure 1. Remove the three hex nuts and washers from inside the rear panel. 2. Cut the tie strap securing the ground wires. 3. Remove the PE stud connector and washer from the rear panel. 4.
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Spare Parts Replacement Procedures Chassis Assembly (continued) Battery Housing, Speaker, Rear Panel Replacement Procedure 1. Disconnect the speaker harness from the Power Regulator Board (J2). 2. Remove the speaker assembly by breaking it loose from the battery housing. 3. Remove the two nuts securing the battery housing to the rear panel assembly. 4.
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Cover Assembly, Handle, Bumpers, Fastener Clips Important note: The Front Panel and the Door are not serviceable. If replacement of these components is required, contact your local Cardinal Health Affiliate Office or Distributor for advice. Y-Clip, Pressure Transducer/Vacuum Assembly Replacement Procedure 1.
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To provide a clear view of the fitting area, the illustration below shows the door removed. The door is not serviceable. If a replacement door is required, contact your local Cardinal Health Affiliate Office or Distributor for advice. Cable Tie (A) Fastener Clip (B) Door Sensor Assembly...
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To provide a clear view of the fitting area, the illustration below shows the door removed. The door is not serviceable. If a replacement door is required, contact your local Cardinal Health Affiliate Office or Distributor for advice. (B) Air-In-Line Receiver Refitting note: (A) Screw (x2)
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To provide a clear view of the fitting area, the illustration below shows the door removed. The door is not serviceable. If a replacement door is required, contact your local Cardinal Health Affiliate Office or Distributor for advice. (E) Pincher (D) Spring (C) Cover...
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Do not attempt to disassemble the Front Panel Assembly any further. If repair of any other mechanism components is necessary, contact your local Cardinal Health Affiliate Office or Distributor for advice.
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Spare Parts Replacement Procedures Body Assembly (continued) Mechanism Assembly (continued) Motor Timing Pulleys, Belt Replacement Procedure Replacement Procedure 1. Disconnect the motor connector (J14) from the Accessory 1. Loosen the set screw securing the large pulley Interface Board, removing cable ties as required. timing assembly then pull up to remove it from the cam shaft.
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Spare Parts Replacement Procedures Body Assembly (continued) Mechanism Assembly (continued) Motor, Timing Pulleys, Belt (continued) Refitting notes: 1) When refitting the motor, align the two diagonal motor mounting holes with the motor mounting plate before securing the motor in place with the two screws. Use Loctite 243 on the two screws. 2) When refitting timing pulley (small) onto a replacement motor, install it at the same height as recorded from the old motor.
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Spare Parts Replacement Procedures Body Assembly (continued) Accessory Interface Board Replacement Procedure 1. Unplug all cables connected to the Accessory Interface Board, including the flex cable (J12). 2. Using a right-angled Phillips screwdriver, remove the 3 screws and 1 washer securing the Accessory Interface Board to the case.
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Spare Parts Replacement Procedures Body Assembly (continued) Accessory Interface Board (continued) Refitting notes: 1) When refitting the flex cable, first carefully route the cable through the front panel and door grommets then connect it to J12 connector. It is important to firmly seat each pin into the connector using a birch stick (or equivalent tool or method), otherwise intermittent contact may occur resulting in Display errors 2) When refitting the Accessory Interface Board take care not to loosen the flex cable connection at J12 or to move the strain relief pad from its position between the standoffs.
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To provide a clear view of the fitting area, the illustration below shows the door removed. The door is not serviceable. If a replacement door is required, contact your local Cardinal Health Affiliate Office or Distributor for advice. (A) Fastener Clip (x6) Ground Strap (B) Kep Nut (x2)
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Spare Parts Replacement Procedures Body Assembly (continued) Cover Assembly, Handle, Bumpers, Fastener Clips Replacement Procedure 1. Using a right-angled Phillips screwdriver, remove the two screws securing the handle to the case. Remove the handle. 2. Remove the four screws which secure the bumpers to the bottom of the case. Remove the bumpers. 3.
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Pincher Cam Block Important note: The Door and the Front Panel are not serviceable. If replacement of these components is required, contact your local Cardinal Health Affiliate Office or Distributor for advice. Bezel/Switch Panel, Display Board Replacement Procedure 1.
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To provide a clear view of the fitting area, the door is shown below removed from its hinges. Important: Do not remove the door from its hinges for servicing or replacement purposes. If the door is damaged or a replacement is required, contact your local Cardinal Health Affiliate Office or Distributor for advice.
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Spare Parts Replacement Procedures Door Assembly (continued) Bezel/Switch Panel, Display Board (continued) Refitting notes: 1) When refitting the Display Board, fold the interconnect cable as shown in the 'Far Side View' illustration (see previous page). 2) Use Loctite 243 on the four screws (D) which secure the bezel/switch panel and Display Board to the door assembly. 3) Adhere the mylar shield on the solder side of the Display Board, centered on, and against the edge of the interconnect cable connector, J3.
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Each pressure plate is mated to the cam followers during manufacture burn-in. If the pressure plate is damaged or a replacement is required, contact your local Cardinal Health Affiliate Office or Distributor for advice. Correct top-side-up orientation of the pressure plate must be observed when it is refitted.
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Spare Parts Replacement Procedures Door Assembly (continued) Door Latch Replacement Procedure 1. Drive out the groove pin using a pin punch. 2. Remove the two curved spring washers and the door latch. 3. Remove the magnet cover and magnet as required. 4.
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Spare Parts Replacement Procedures Door Assembly (continued) Door Latch Pin 1. Pull out the old pin with pliers. 2. Reassemble in reverse order. 0.25 inches ± 0.15 (6.35 ± 3.81 mm) Front Panel Refitting the Door Latch Pin (A) Pin Air-In-Line Transmitter Assembly Replacement Procedure 1.
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Spare Parts Replacement Procedures Door Assembly (continued) Set Sensor, Pressure Disc Plunger Replacement Procedure 1. Disconnect the set sensor assembly harness connector (J1) from the Display Board. 2. Grasp the body of the set sensor with pliers and turn anti-clockwise. 3.
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Spare Parts Replacement Procedures Door Assembly (continued) Pincher Cam Block Replacement Procedure 1. Break loose and remove the one screw and two washers securing the pincher cam block, they are glued in place. 2. Remove the pincher cam block. 3. Reassemble in reverse order. (C) Pincher Cam Block (B) Washer (x2) (A) Screw...
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Spare Parts Replacement Procedures Labels (continued) Note: English text is printed on the rear panel therefore labels (Q) and (R) are only required for other languages. IVAC® Volumetric Pump (Models 571 & 572) 77/104 1000SM00018 Issue 2...
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Spare Parts Replacement Procedures Labels (continued) Spare Parts Item Description Part Number LBL,FLOW SNSR,GER 125406.01 LBL,FLOW SNSR,FREN 125406.02 LBL,FLOW SNSR,DUT 125406.03 LBL FLOW SNSR SWED 125406.04 LBL FLOW SNSR SPAN 125406.05 LBL FLOW SNSR ITAL 125406.06 LBL PUSH TO RESET GER 571 137476 LBL,PUSH TO RESET,FREN,571 137475...
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Spare Parts Replacement Procedures Pole Clamp Assembly Replacement Procedure 1. Referring to the 'Mounting steps' 1 and 2 on the next page, unlock the catch, levering it open with a blunt object such as a coin if necessary. 2. Push the adapter bracket away from the backstop to release it then lift the pole clamp adapter up and off the screw to remove it.
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Spare Parts Replacement Procedures Pole Clamp Assembly (continued) Mounting steps: 1) Push bracket forward to backstop. Catch Rivet Lever Zone 2) Push catch in direction shown LEVER to lock position. ZONE Lock Note: If necessary, lever catch open Lock using blunt object such as a coin.
Appendix A Specifications In this chapter Infusion Electrical Physical Environmental Electromagnetic Compatibility...
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Specifications The following information is for reference purposes only. For more detailed specifications refer to relevant DFU. Infusion Rate range 1 to 999 ml/h STANDARD RATE range 0.1 to 999.9 ml/h ALL RATE range, with user selectable maximum rate Volume infused range 0.1 to 9999.9 ml/h KVO rate 5.0 ml/h or at current set rate whichever is less...
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Specifications Electromagnetic Compatibility Warning: • The use of any accessory, transducer, or cable with the IVAC® Volumetric Pump other than those specified may result in increased emissions or decreased immunity of the pump. • The IVAC® Volumetric Pump should not be used adjacent to or stacked with other equipment, however if adjacent or stacked use is necessary, the IVAC®...
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Note 3—Performed at the Minimum and Maximum Rated Input Voltage. Note 4—Cardinal Health recommends using signal cables of less than 3 meters in length and this requirement is applicable only if signal cables are 3 meters or more in length. (EN 60601-1-2:2002, Clause 36.202.4) IVAC®...
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Specifications Electromagnetic Compatibility (continued) Guidance and Manufacturer’s Declaration—Electromagnetic Immunity LIFE SUPPORT Equipment ® The IVAC Volumetric Pump is intended for use in the electromagnetic environment specified below. ® The customer or the user of the IVAC Volumetric Pump should ensure that it is used in such an environment. EN 60601-1-2 Compliance Immunity Test...
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Specifications Electromagnetic Compatibility (continued) Recommended Separation Distances for LIFE SUPPORT Equipment between ® portable and mobile RF communications equipment and the IVAC Volumetric Pump ® The IVAC Volumetric Pump is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. ®...
Appendix B Spare Parts Listing In this chapter Chassis Assembly Parts Body Assembly Parts Door Assembly Parts Software Labels Test Equipment & Accessories...
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Configured Options Configured Options Record Sheet IVAC ® Volumetric Pump (Models 571 & 572) Enter the pump-specific information for your records Hospital Test ID Setting Range/Options Default Setting STANDARD = 001 - 999 ml/h Rate Configuration STANDARD ALL RATE = 0.1 - 999.9 ml/h STANDARD RATE CONFIG = 999 ml/h Maximum Rate ALL RATE CONFIG = 0.1 - 999.9 ml/h...
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If you wish to discard electrical and electronic equipment, please contact your Cardinal Health affiliate office or distributor for further information.
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Service Contacts Service Contacts For service, contact your local Cardinal Health Affiliate Office or Distributor. Cardinal Health, Cardinal Health, Cardinal Health, Cardinal Health, PO Box 5527, Pascalstr. 2, Döbrentei tér 1, Hammarbacken 4B, Dubai, United Arab Emirates. 52499 Baesweiler, H-1013 Budapest,...
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