Associated 8600 1/2 HP Operation And Maintenance Manual

Starter tester

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ASSOCIATED
Operation AND MAINTENANCE MANUAL
SAVE THESE INSTRUCTIONS.
alternator/starter tester you have purchased. You may need to refer to these instructions at a later date.
CAUTION:
THE WEIGHT OF THE INDIVIDUAL COMPONENTS AND/OR THE ASSEMBLED UNIT MAY EXCEED
THE SAFE LIMIT THAT MAY BE LIFTED BY ONE INDIVIDUAL. EXTREME CARE SHOULD BE
EXERCISED WHEN HANDLING THIS MACHINE !
a) Always wear safety glasses while conducting tests. Foreign matter in the device being tested may fly out at high
speed and cause personal injury.
b) Keep fingers, loose clothing, ties, etc. away from the "V" belt drive components, rotating pulleys, fans, and starter drive
mechanisms.
c) Make sure the device under test is mechanically secure prior to the start of testing.
d) Keep one hand on the vise knob to stabilize the unit under test and the other hand on the test switch.
e) Use only a properly grounded, 20 AMP., 120 VAC, 60 Hz. dedicated receptacle. Wire supplying power to this
receptacle should be no smaller than 12AWG.
you are defeating a safety feature. Removing the ground prong could cause a harmful shock.
f)
Use of an extension cord is not recommended. Tester performance may be degraded and it may also cause serious
internal heating in the machine.
g) Do not use outdoors, near flammable materials, or with extension cords. Use good judgement whenever operating
any electrical appliance.
h) Replace frayed or worn power cords and operate only in dry areas.
I)
Keep away from children.
j)
It is of the utmost importance that this test equipment be used only by a qualified, trained operator.

INTRODUCTION

Your test bench is designed and manufactured to provide you with a state of the art, quality, accurate, sturdy piece of
equipment, and is intended to quickly and easily determine the condition of Starters and both internal and external
regulated Alternators.
The test bench is completely self contained and does not require the use of external automotive type batteries. This
feature alone results in customer convenience, safety, and overall reduced operating cost. The only requirement is that
the test bench be plugged into a dedicated 120 VAC, 60 Hz. receptacle. It is suggested that the wire to the receptacle be
no smaller than #12 AWG.
Some older buildings may require new wiring to be installed for your tester; consult a licensed electrician if you are unsure
of your wiring. It is also suggested that the tester be protected with a 20 amp. breaker or fuse. If your service is fused, it
should be of the slow blow type.
To prevent the possible ignition of fuel fumes found in some shops, and to aid in operator convenience and safety, the
tester must be operated at a minimum of 18 inches above the shop floor. The test bench can be conveniently operated on
a counter to demonstrate to the customer the conditions of his electrical device.
ALTERNATOR - STARTER TESTER
Model 8600 1/2 HP

IMPORTANT SAFETY INSTRUCTIONS

This manual contains important safety and operating instructions for the
8601 1 HP
CAUTION
- Do not remove the ground prong from the line cord as
1

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Summary of Contents for Associated 8600 1/2 HP

  • Page 1 ALTERNATOR - STARTER TESTER Model 8600 1/2 HP 8601 1 HP ASSOCIATED OPERATION AND MAINTENANCE MANUAL IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions for the alternator/starter tester you have purchased. You may need to refer to these instructions at a later date.
  • Page 2 SPECIFICATIONS Cabinet Dimensions: Additional Features: Height: 17 inches Width: 14 inches Depth: 28 inches a) A sturdy, oversized “V” block with an easily Shipping Weight ......108 Lbs.. adjustable cast aluminum vise holds both Line Under voltage Alarm Point .
  • Page 3 ASSEMBLY INSTRUCTIONS CAUTION: THE WEIGHT OF THE INDIVIDUAL COMPONENTS AND/OR THE ASSEMBLED UNIT MAY EXCEED THE SAFE LIMIT THAT MAY BE LIFTED BY ONE INDIVIDUAL. EXTREME CARE SHOULD BE EXERCISED WHEN HANDLING THIS MACHINE ! a) Attach the plastic handle to the outside of the upper belt guard with the self tapping screw. b) Thread the vise handle onto the vise.
  • Page 4 Connect the small Green lead (FIELD) to the terminal marked "F", "FLD", or "FIELD" on alternators so equipped. g) Connect the small Yellow lead wire (Stator-Relay) to the terminal marked “STA” or “R” on Alternators so equipped. h) Set the program switches for 12 volt or 24 volt depending upon the output voltage of the device under test. Grasp the vice handle with one hand to steady the alternator and apply additional tension to the drive belt.
  • Page 5 Hold the Starter Test Switch; the Starter should engage and spin up. Observe the meter reading. Check the no-load current draw against the published starter specifications. Do not over rev the Starter. Limit the test to 2 seconds to allow time for the meter to stabilize and indicate the condition of the Starter. The meter should initially read low and then ramp up to the current indicated in the specifications.
  • Page 6 Power Lamp is inoperative Motor switch is ON. 1. Unit is un-plugged or circuit is not energized. No meter reading Belt guard is down. Check the power source circuit breaker or fuse. Motor won't run 2. Outlet is defective. 3. Power cord is defective. 4.
  • Page 7 Power Semiconductor Assy..610442 Description Part# Safety Interlock Switch ... . . 610427 "V" Pulley - 2.5" ½ HP ....610454 Front Panel Assy.
  • Page 8 This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Associated Equipment does not recognize, nor will it reimburse the user for any third party labor or material charges required to repair this piece of equipment unless the user obtains written permission prior to having the work performed.

This manual is also suitable for:

8601 1 hp

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