Yale HOISTS YALELIFT 360 ATEX Operation Maintenance & Parts Manual
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Yale HOISTS YALELIFT 360 ATEX Operation Maintenance & Parts Manual

Hand chain hoist with integrated trolley
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OPERATION, MAINTENANCE
& PARTS MANUAL
HAND CHAIN HOIST
HAND CHAIN HOIST WITH
INTEGRATED TROLLEY
(GEARED & PLAIN)
Before installing hoist, fill in the information below.
Rated Load
Serial No.
Purchase Date
Rated Loads:
¼, ½, 1, 1½, 2, 3, 4, 5, 6, 8, 10 & 12 tonne
(250, 500, 1000, 1500, 2000, 3000, 4000, 5000,
6000, 8000, 10000 & 12000 kg)
Follow all instructions and warnings for inspecting, maintaining and
operating this hoist.
The use of any hoist presents some risk of personal injury or property damage.
That risk is greatly increased if proper instructions and warnings are not
followed. Before using this hoist, each operator should become thoroughly
familiar with all warnings, instructions and recommendations in this manual.
Retain this manual for future reference and use.
Forward this manual to operator. Failure to operate equipment as directed in
manual may cause injury.
ATEX RATING:
II 2 GD c IIC T4
P/N 10001646 Rev. AA
June 2015

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Summary of Contents for Yale HOISTS YALELIFT 360 ATEX

  • Page 1 OPERATION, MAINTENANCE & PARTS MANUAL HAND CHAIN HOIST HAND CHAIN HOIST WITH INTEGRATED TROLLEY (GEARED & PLAIN) Before installing hoist, fill in the information below. Rated Load Serial No. Purchase Date Rated Loads: ¼, ½, 1, 1½, 2, 3, 4, 5, 6, 8, 10 & 12 tonne (250, 500, 1000, 1500, 2000, 3000, 4000, 5000, 6000, 8000, 10000 &...
  • Page 2 HOIST PARTS AND SERVICES ARE AVAILABLE IN THE UNITED STATES AND IN CANADA As a Columbus McKinnon hoist and trolley user you are assured of reliable repair and parts services through a network of Master Parts Depots and Service Centers that are strategically located in the United States and Canada.

  • Page 3: Operator Service

    HOIST SAFETY IS UP TO YOU... DO NOT LIFT MORE THAN RATED LOAD. DO NOT PULL AT AN ANGLE. BE SURE HOIST AND LOAD ARE IN A STRAIGHT LINE. DO OPERATE WITH MANUAL POWER ONLY (ONE OPERATOR) DO NOT USE LOAD CHAIN AS A SLING. CHOOSE THE RIGHT HOIST FOR THE JOB...
  • Page 4 Improper operation of a hoist can create a potentially Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result hazardous situation which, if not avoided, could result in death, or serious injury. To avoid such a potentially in minor or moderate injury.

  • Page 5: General Safety Information

    GENERAL SAFETY INFORMATION IDENTIFICATION (CONTINUED) In order to exactly identify the product, you will find the identity plate with all pertinent data on the gear cover. In case of queries MOVING HAZARDOUS LOADS with regard to handling the product, which are not covered by The hoists are not recommended for lifting materials that could these operating instructions, please contact: cause widespread damage if dropped.
  • Page 6 DIMENSIONS & SPECIFICATIONS HOOK MOUNTED HOIST 1/4 to 2 ton 3 to 4 ton single fall models double fall models 5 to 6 ton 8 to 12 ton three fall models six fall models Figure 1a – Specifications Dimensions Capacity in.
  • Page 7 DIMENSIONS & SPECIFICATIONS HOIST WITH INTEGRATED TROLLEY PLAIN GEARED 1/4 to 2 ton 3 to 4 ton with integrated trolley (PLAIN) with integrated trolley (PLAIN & GEARED) single fall models double fall models 1/4 to 2 ton 5 to 6 ton with integrated trolley (GEARED) with integrated trolley (GEARED) single fall models...

  • Page 8: General Information

    GENERAL INFORMATION UNPACKING Yale Yalelift 360™ ATEX hand chain hoists are highly versatile materials handling equipment that can be used to After opening the carton, the hoist should be carefully inspected effectively lift loads. The frame and covers are made from steel for damage which may have occurred during shipment or handling.
  • Page 9 OPERATING INSTRUCTIONS After mounting and before placing in service, check the hoist Since these hand chain pulls can easily be applied by one person, for proper operation. To operate the hoist, pull on the hand chain under no circumstances should more than one person operate the as indicated below.
  • Page 10 HOIST & TROLLEY COMPONENT OVERVIEW Figure 2 – Main Parts of Yale Yalelift 360™ ATEX hand chain hoist and integrated trolley UPPER HOOK HOIST LATCH HOIST FRAME LOAD CHAIN LOOSE END CONNECTOR LOWER HOOK LOOSE END OF CHAIN TO LOWER HOOK, PULL ON THIS TO RAISE HOOK, PULL ON THIS PART OF CHAIN PART OF CHAIN...

  • Page 11: Maintenance

    MAINTENANCE INSPECTION Hooks shall swivel freely under no load conditions. If there is any binding, the hooks must be replaced. Also, replace hook if opening To maintain continuous and satisfactory operation, a regular is greater than “C” or if the thickness at “B”, “N”, “W”, or “V” is less inspection procedure must be initiated so that worn or damaged than the dimensions listed in the chart (see Figure 3).

  • Page 12: Disassembly And Assembly

    MAINTENANCE (CONTINUED) Also check chain for stretch and wear using a vernier caliper as shown in Figure 5. Select an unused, unstretched section of chain (usually at the loose end) and measure and record the length over 11 chain links (pitches). Measure and record the same length on a worn Using any grease or lubricant on the braking surfaces will cause section of chain.
  • Page 13 MAINTENANCE (CONTINUED) 2. To inspect or replace the liftwheel, chain guide or stripper, it is 4. To inspect or replace the pawl or pawl spring, it is necessary necessary to disassemble the hoist. Remove the load chain to partially disassemble the hoist. Remove the hand chain wheel (See “REPLACING LOAD CHAIN”...
  • Page 14 MAINTENANCE (CONTINUED) TROLLEY DISASSEMBLY AND ASSEMBLY Locking Sleeve YALELIFT 360™ ATEX ITP/ITG, UP TO 5 TON YALELIFT 360™ ATEX ITG 5 & 6 TON The trolleys are built to fit beam range A or B which is indicated on 1. Measure the flange width of the beam. the identity plate.

  • Page 15: Preventive Maintenance

    MAINTENANCE (CONTINUED) LUBRICATION the hand chain is released. A load test is not required. If hoist is disassembled for service, repair or inspection, remove LOAD TEST: In addition, hoists in which load sustaining parts have and clean existing grease from unit and replace with approximately been replaced must be tested with 125% of rated capacity by or 1 oz.

  • Page 16: Frequency Of Inspection

    MAINTENANCE (CONTINUED) INSPECTION AND MAINTENANCE CHECK LIST HAND OPERATED LEVER HOIST Type of Hoist ________________________________________________ Capacity (Tons) ________________________________________________ Location ____________________________________________________ Original Installation Date _______________________________________ Manufacturer _________________________________________________ Manufacturer’s Serial No. _______________________________________ Frequency of Inspection Frequent Periodic Action Item Possible Deficiencies Every 3 Months Required Daily to Annually as...

  • Page 17: Troubleshooting Chart

    TROUBLESHOOTING CHART Symptom Possible Cause(s) Corrective Action 1. Hoist is hard to operate in either direction. A. Load chain worn long to gauge, thus binding A. Check chain, (See pages 9 and 10) and replace between liftwheel and chain guide. if worn excessively.
  • Page 18 YALE YALELIFT 360 ATEX HAND CHAIN HOIST EXPLODED VIEW ® ™ ¼, ½, 1, 1½ & 2 TON 656-19 656-39 656-1 656-39A 656-12A 656-13 656-11B 656-15 656-14 656-5 656-12B 656-11A 656-11 656-8 656-2 656-9 656-18 656-18 656-4A 656-44 656-4 656-43 656-28 656-6 656-42...
  • Page 19 YALE YALELIFT 360 ATEX HAND CHAIN HOIST EXPLODED VIEW ® ™ 3 & 4 TON 656-39A 656-1 656-12A 656-11B 656-39 656-13 656-15 656-14 656-24 656-19 656-12B 656-5 656-11A 656-11 656-2 656-18 656-9 656-8 656-18 656-4A 656-4 656-44 656-6 656-43 656-7 656-28 656-42 656-17...
  • Page 20 YALE YALELIFT 360 ATEX HAND CHAIN HOIST EXPLODED VIEW ® ™ 5 & 6 TON 656-39A 656-13 656-1 656-15 656-12A 656-14 656-39 656-19 656-24 656-12B 656-5 656-11B 656-6 656-11A 656-11 656-2 656-18 656-4A 656-9 656-4 656-44 656-7 656-16 656-8 656-43 656-28 656-42 656-18...

  • Page 21: Repair Parts List

    YALE YALELIFT 360 ATEX HAND CHAIN HOIST ® ™ REPAIR PARTS LIST ¼ THROUGH 6 TON ORDERING INSTRUCTIONS: The following information must accompany all correspondence and orders for replacement parts. 1. Hoist rated load from nameplate. 2. Serial number of the hoist stamped on nameplate. 3.
  • Page 22 YALE YALELIFT 360 ATEX HAND CHAIN HOIST EXPLODED VIEW ® ™ 8, 10 & 12 TON 656-4 656-3 656-24 656-1 656-18 656-22 656-33 656-17 656-29 656-5 656-14 656-6 656-5 656-13 656-32 656-25 656-3 656-19 656-34 656-21 656-10 656-36 656-7 656-35 656-30 656-28 656-24...
  • Page 23 YALE YALELIFT 360 ATEX HAND CHAIN HOIST ® ™ REPAIR PARTS LIST 8, 10 & 12 TON ORDERING INSTRUCTIONS: The following information must accompany all correspondence and orders for replacement parts. 1. Hoist rated load from nameplate. 2. Serial number of the hoist stamped on nameplate. 3.
  • Page 24 YALE YALELIFT 360 ATEX HAND CHAIN HOIST ® ™ REPAIR PARTS LIST ¼ THROUGH 2 TON WITH INTEGRATED PLAIN TROLLEY Drawing Part Number Reference Description Qty. ¼, ½ & 1 ton 1½ & 2 ton Number Side plate (left) 00552036 00552038 Side plate (right) 00552041...
  • Page 25 YALE YALELIFT 360 ATEX HAND CHAIN HOIST ® ™ REPAIR PARTS LIST ¼ THROUGH 4 TON WITH INTEGRATED GEARED TROLLEY Drawing Part Number Reference Description Qty. ¼, ½ & 1 ton 1½ & 2 ton 3 & 4 ton Number Side plate (left) 00552036 00552038...
  • Page 26 YALE YALELIFT 360 ATEX HAND CHAIN HOIST ® ™ REPAIR PARTS LIST 5 & 6 TON WITH INTEGRATED GEARED TROLLEY Drawing Reference Description Qty. 5 & 6 ton Number Side plate (left) 00530074 Side plate (right) 00530075 Clevis load bar 00530076 Distance sleeve 00530010...
  • Page 27 YALE YALELIFT 360 ATEX HAND CHAIN HOIST ® ™ REPAIR PARTS LIST 8 THROUGH 12 TON WITH INTEGRATED GEARED TROLLEY Drawing Reference Description Qty. 8, 10 & 12 ton Number Side plate (left) 00530074 Side plate (right) 00530075 Clevis load bar 00530076 Distance sleeve 00530010...
  • Page 28 Note: When ordering parts, always furnish rated load and serial number of hoist on which the parts are to be used. For the location of the nearest Columbus McKinnon Master Parts Depot, vcall (800) 888-0985, fax (716) 689-5644 or visit www.cmworks.com. LIMITATION OF WARRANTIES, REMEDIES AND DAMAGES THE WARRANTY STATED BELOW IS prior to such damage, injury or loss, such goods are (1) damaged or misused following Seller’s GIVEN IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, OF MERCHANTABILITY,...

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