Trane 2MCC05-C Installation Manual
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Trane 2MCC05-C Installation Manual

Trane 2MCC05-C Installation Manual

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Installation Manual
U-Match Systems (R410A)
18,000 to 60,000 BTU/h - 60 Hz
Cooling only:
2MCC05-C / 4TTK05-D
2MCXO5-C / 4TTK05-D
2MZD05-C / 4TTK05-D
Only qualified personnel should install and service the equipment. The installation, starting up and
servicing of heating, ventilating and air-conditioning equipment can be hazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could
result in death or serious injury. When working on the equipment, observe all precautions in the literature
and on the tags, stickers, and labels that are attached to the equipment.
February 2018
Heat Pump: 2MWC05-C / 4TWK05-D
SAFETY WARNING
MS-SVN056C-EN
2MX05-C / 4TWK05-D
2MZD05-C / 4TWK05-D

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Summary of Contents for Trane 2MCC05-C

  • Page 1 Installation Manual U-Match Systems (R410A) 18,000 to 60,000 BTU/h - 60 Hz Cooling only: 2MCC05-C / 4TTK05-D Heat Pump: 2MWC05-C / 4TWK05-D 2MCXO5-C / 4TTK05-D 2MX05-C / 4TWK05-D 2MZD05-C / 4TTK05-D 2MZD05-C / 4TWK05-D SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up and servicing of heating, ventilating and air-conditioning equipment can be hazardous and requires specific knowledge and training.
  • Page 2 Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants including industry replacements for CFCs and HCFCs such as saturated or unsaturated CFCs and HCFCs.
  • Page 3 Warnings, Precautions, Notices WARNING Proper Field Wiring and Grounding Required Failure to follow code could result in death or serious injury. All field wiring must be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state/national electrical codes.

  • Page 4: Table Of Contents

    Content Warnings, Precautions y Notices ....... .2 General Information ......... .8 Model Numbers .
  • Page 5 Wired Controller ..........49 Installation procedure .

  • Page 6: General Information

    These instructions do not cover all variations in the system, nor do they foresee all possible contingency. If further information were to be required or if problems should arise which are not covered sufficiently in this manual, the matter should be turned over to the local Trane Sales Office. MS-SVN056C-EN...

  • Page 7: Model Numbers

    Model Numbers Model Numbers U-Match Systems R410-A - 60 Hz 18,000 to 60,000 BTU/Hr Single split system, cooling only, fixed speed Indoor Unit Outdoor Unit Cassette 2MCC05-C 4TTK05-D Concealed 2MCZ05-C 4TTK05-D Convertible 2MCX05-C 4TTK05-D Heat pump, fixed speed Indoor Unit...

  • Page 8: Security Recommendations

    Security Recommendations Security Recommendations NOTICE: Air Flow Restriction Ascertain that system incoming air flow and outgoing air flow is free of all obstructions. Otherwise, it could prevent the unit’s good performance and could provoke damages to the equipment. The following recommendations will help to obtain the best performance of your air-conditioning unit: •...

  • Page 9: System Appearance

    System Appearance System Appearance Indoor Unit (Cassette) UN. INTERIOR UN. EXTERIOR Indoor Unit Outdoor Unit (1) Air flow louver (outgoing air) (7) Incoming air vents (2) Drain pump (condensing water) (8) Panel (3) Drain pipe (9) Remote controller (4) Outgoing air (10) Refrigerant piping (5) Air filter (incoming air louvers) (11) Incoming air...

  • Page 10: System Appearance

    System Appearance System Appearance Indoor Unit (Concealed) UN. INTERIOR UN. EXTERIOR Indoor Unit Outdoor Unit (A, B, C) (1) Outgoing air (7) Connecting piping (2) Incoming air (8) Incoming air (3) Air filter (9) Incoming air (sideways) (4) Electric control cabinet (10) Outgoing air (5) Wired controller (in some models) (6) Drain pipe...

  • Page 11: System Appearance

    System Appearance System Appearance Indoor Unit (Convertible) Indoor Unit Outdoor Unit (A, B, C) (1) Outgoing air (7) Connecting piping (2) Mesh filter (nylon) (8) Incoming air (3) Unit support (9) Outgoing air (4) Electrical control cabinet (5) Wired controller (in some models) (6) Drain pipe Note: All pictures in this manual are merely representative of their image since they may differ from the actual unit acquired by the customer.

  • Page 12: Cassette Unit Installation

    Cassette Unit Installation Cassette Unit Installation Location The unit must be installed in a place that complies with the following requirements: • Full clearance for installation and maintenance procedures • Unobstructed inlets and outlets and also free of outdoor air currents •...
  • Page 13 Cassette Unit Installation Drilling a hole in existing ceiling (horizontal) 1. Drill a 880 x 880mm hole following the outline indicated on the mounting template. • The center of the hole must be placed in the same position corresponding to the body of the air-conditioning unit.
  • Page 14 Cassette Unit Installation Panel Installation Body Ceiling Body Center hole Carton template Note: Never place the panel face down on the floor or against a wall or heavy object. Protect it from being hit or being scratched. 1. Air grill removal •...
  • Page 15 Cassette Unit Installation 3. Panel placement • Align panel’s swing motor with the refrigerant connections on the body of the unit. • Insert panel hooks into the swing motor and the opposite sides to the hooks of the corresponding water deposit. Hang the other two panel hooks to the corresponding sections on the body of the unit.
  • Page 16 Cassette Unit Installation body foam rubber on the outlet ceiling sponge seal (insulation) panel foam rubber on panel 2 foam rubber outgoing air on panel 1 Leak Ceiling Contamination Condensation leaking Loosen top screw Spacing forbidden Adjust lower screw Tapping screw on Slide all four bars in the corner cover panel corresponding channel...
  • Page 17 Cassette Unit Installation Drain test Verify the integrity of the drain pipe. In cases of new construction, we recommend testing the drain before cementing the ceiling. Units with water pump 1. Remove the testing port cover and pour 2000ml of water in the drain pan. 2.
  • Page 18 Cassette Unit Installation Distribution ductwork installation MODLE (18-60) Ø75mm Fresh air intake Distribution duct 80mm Distribution Distribution duct duct Fresh air Distribution duct Model 18 to 24 Series A = 160mm; Series B = 75mm Model 36 to 60 Series A = 160mm; Series B = 95mm Single duct connection Ductwork air volume is approximately 300-360m3/h - Model 18 to 24 Ductwork air volume is approximately 400-640m3/h - Model 36 to 60...

  • Page 19: Concealed Unit Installation

    Concealed Unit Installation Concealed Unit Installation Location The unit must be installed in a place that complies with the following requirements: • Full clearance for installation and maintenance procedures • Unobstructed inlets and outlets and also free of outdoor air currents •...
  • Page 20 Concealed Unit Installation Wooden construction ceilings Place a wooden cross-member over the plafond ceiling support. Insert hanging rods as is shown below. Wooden cross-member over the support beam/rafter Ceiling beam Plafond ceiling Anchor bolt New concrete brick ceilings Insertion or embedding of threaded hanging rods (with butterfly type rawl plugs) Sliding insertion Vertical insertion Original concrete brick ceilings...
  • Page 21 Concealed Unit Installation Ductwork and accesories installation 1. Install filter (optional) conforming to the size of the air inlet. 2. Install the canvas section between the body of the unit and the duct. 3. Ductwork for Incoming air and outgoing air must count with sufficient separation in order to prevent any short circuit from happening within the air passage.
  • Page 22 Concealed Unit Installation Unit placement Dimensions and size of outgoing air outlet Size of incoming air inlet Filtro de Aire Size for vertical discharge Opening size for Opening size for air Unit size Profile dimension (in/mm) outgoing air return Size of mounting tab 880/34.6 210/8.3 674/26.5...
  • Page 23 Concealed Unit Installation Air direction adjustment (back section/bottom section) 1. Remove ventilation panel and flanges and cut the clamps Paste the foam rubber protector in the place as shown in the diagram from the side rail. and switch return air panel and return air flange mounting positions. Return air flange Side rail Ventilation panel...
  • Page 24 Concealed Unit Installation Performance Curves MS-SVN056C-EN...
  • Page 25 Concealed Unit Installation MS-SVN056C-EN...

  • Page 26: Convertible Unt Installation

    Convertible Unit Installation Convertible Unit Installation Location The unit must be installed in a place that complies with the following requirements: • Full clearance for installation and maintenance procedures • Unobstructed inlets and outlets and also free of outdoor air currents •...
  • Page 27 Convertible Unit Installation Hanging rods installation (4) • Consult the following diagrams to determine the distance in between hanging rods. Use threaded rods of 10mm dia. / 0.394 in. • Hanging ceiling rods/supports will vary according to each individual construction. Always maintain supports/rods perfectly leveled and reinforce them with wedges in order to prevent vibrations.
  • Page 28 Convertible Unit Installation Steel beam ceilings Install using a steel support rafter/beam. Anchor bolt Steel support rafter Hanging rods Unit installation • Remove side panels and grille Hanging anchors Carriage bolt Side panel Grille • Place hanging anchors over the hanging rods. Washer Hanging rod Hanging anchor...
  • Page 29 Convertible Unit Installation Ceiling installation D. Refrigerant line connection (D. gas side) E. Refrigerant line connection (E. liquid side) Draining point Downward pitch between (1-2)/100 Wall installation Unit dimensions unit mm MODEL 1068 1285 235 1200 1650 235 1565 36-60 MS-SVN056C-EN...

  • Page 30: Outdoor Unit Installation

    Outdoor Unit Installation Outdoor Unit Installation Location The unit must be installed in a place that complies with the following requirements: • Full clearance for installation and maintenance procedures • Unobstructed inlets and outlets and also free of outdoor air currents •...
  • Page 31 Outdoor Unit Installation Unit sizes Installation and service clearance Length specifications Outdoor unit dimensions Mounting dimensions (mm) (mm) (inch) Capacity H x W x D Distance A Distance B 770 x 555 x 300 487 (19.17) 298 (11.73) 18K - 24K 845 x 702 x 363 540 (21.26) 350 (13.8)
  • Page 32 Outdoor Unit Installation Rigging and installation (Wall) Air inlet >30cm /11.81in Control section Incoming >60cm /23.62in Outgoing air • Inasmuch as the center of gravity of the unit is not precisely its physical center, take care when lifting the unit with the use of slings •...
  • Page 33 Outdoor Unit Installation Concrete base • Mounting base should be 100-300mm/3.94- 11.81 in height above the ground. • Install a draining opening around the mounting base. • Install the unit to the base with M10 anchor bolts. • In installations on the roof or balcony, avoid draining the unit towards areas of human crossing. 3.94in Description Outdoor unit...
  • Page 34 Outdoor Unit Installation Connecting piping installation Preparation Before installing all piping, ensure that refrigerant lines report the height, the length and the amount of turns specified between the indoor unit and the outdoor unit to comply with the following pipe diameter requirements: Condensing unit Liquid line (mm/inch) Gas line (mm(inch)

  • Page 35: Piping Connection

    Outdoor Unit Installation Piping connection Note: • Do no allow the entry of air, dust or other pollutants into the pipe lines during installation. • The connecting pipe must not be installed until both indoor and outdoor units have been properly installed.
  • Page 36 Outdoor Unit Installation Tube Flare dimension (A) Tightening Torque Diameter (mm/inch) Flaring Min. Max. 14.2 + 17.2 N.m. 8.3/0.3 8.3/0.3 φ 6.4 (144-176 kgf.cm) 32.7 + 39.9 N.M 12.4/0.48 12.4/0.48 φ 9.5 90 ° ± 4 (333-407 kgf.cm) 49.5 + 60.3 N.M 15.4/0.6 15.8/0.6 φ...
  • Page 37 Outdoor Unit Installation Note: – Folding angle should not exceed 90ª. – It is preferable to fold the pipe in its middle section. – Do not fold pipe more than three times. – Ensure you use the same insulation material when you acquire piping (thickness to be more than 9mm/0.35 in).
  • Page 38 Outdoor Unit Installation Flared nut Shutoff port Valve body Valve stem 5. Leak detection Check all couplings with leak detector or with soapy water. See next graphic. A ..Low pressure valve B ..High pressure valve C, D..Connecting pipe coupling to indoor unit Point of detection (indoor unit) Point of detection...

  • Page 39: Drain Pipe Connection

    Outdoor Unit Installation Drain pipe connection 1. Drain pipe installation in indoor unit • For the drain line, use PVC piping of outside dia. 37-39mm and indoor dia. int. 32mm. • Join the drain pipe connector to the pipe coming from the condensate pump; join the drain pipe to the outgoing pipe and firmly apply insulation material around both tubes to prevent the formation of condensation caused by incoming air.

  • Page 40: Maintenance Recommendations

    Outdoor Unit Installation Maintenance recommendations All technical personnel must be duly qualified and trained for all maintenance tasks. Before starting maintenance procedures, cancel all power supply to the system. In some sections of these procedures, control of the unit will be carried out with the equipment in operation. It is therefore important that all technical personnel be properly qualified for these functions.

  • Page 41: Electrical Wiring

    Electrical Wiring Electrical Wiring WARNING Danger of High Voltage Failure to comply with this warning code could result in death or serious injury. Disconnect all electrical supply, including remote disconnects, before servicing the unit. Follow all lockout and labeling procedures to ensure that power supply cannot be applied inadvertently. •...

  • Page 42: Operation Test

    Electrical Wiring Power sepcifications Refer to following pages for electrical specifications of the entire system. Note: Any wrong wiring may cause malfunction of some electrical parts. Operating test Once the installation has finalized, and before perfoming the operating test, verify the following aspects of the installation: •...

  • Page 43: Power Specificationsa

    Power Specifications Power Specifications Cassette unit Power specification (power supply to indoor unit) 36Model Phase 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase Voltage Voltage 208 - 240V 208 - 240V 208 - 240V 208 - 240V 208 - 240V Circuit breaker/fuse 20/16 40/25...

  • Page 44: Concealed Unit

    Power Specifications Concealed unit Power specification (power supply to indoor unit) Model Phase 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase Voltage Voltage 208 - 240V 208 - 240V 208 - 240V 208 - 240V 208 - 240V Circuit breaker/fuse 25/20 32/25...

  • Page 45: Convertible Unit

    Power Specifications Convertible unit Power specification (power supply to indoor unit) Model Phase 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase Voltage Voltage 208 - 240V 208 - 240V 208 - 240V 208 - 240V 208 - 240V Circuit breaker/fuse 20/16 40/25...

  • Page 46: Wired Controller

    Wired Controller Wired Controller WARNING Note: Read these instructions carefully before operating the remote controller. • Remote controller should be installed by authorized technicians. Omitting this warning could lead to electrocution or fire. • Do not spray flammable liquids on the remote control unit •...

  • Page 47: Installation Procedure

    Wired Controller Installation procedure Wiring technique: Wired Remote Control Terminal board This board accepts 5-wire cable which length should match actual conditions. Installation instructions To use the remote control unit, install a 5-wire terminal block and adhere an infrarred emitter close to the switch receiver.
  • Page 48 Wired Controller 1. Wiring diagram between wired controller and cassette indoor unit Cover of indoor unit Indoor unit electric junction box Electric box with 10 connecting poles Main board Terminal block Group of connecting 10-wire cables Signal receptor Terminal block Group of connecting 5-wire cables Ground signal receptor...

  • Page 49: Accessories Provided For Installation

    Accessories provided for installation Accessories provided for installation Cassette unit NAME DRAWING QUANTITY 1. Monting template (in some models) 2. Tubular insulation (in some models) 3. Protector for external piping (in some models) 4. Support ring for external pipe (in some models) 5.

  • Page 50: Concealed Unit

    Accessories provided for installation Concealed unit NAME DRAWING QUANTITY 1. Tubular insulation 2. Insulating tape 3. Protective sponge 4. Orifice plate (some models) 5. Drain cap 6. Grommet 7. Remote control unit (in some models) 8. Remote control housing (some models) 9.Mounting screws (ST2.9×10-C-H) 10.Battery AAA 1.5V 11.

  • Page 51: Convertible Unit

    Accessories provided for installation Convertible unit NAME DRAWING QUANTITY Remote control unit (in some models) 2. Remote control housing (in some models) 3.Mounting screw (ST2.9×10-C-H) 4. Battery AAA 1.5V 5. User Manual 6. Installation Manual 7. Remote Control Manual MS-SVN056C-EN...

  • Page 52: Wiring Diagrams

    Wiring Diagrams Wiring Diagrams Cassette Indoor Unit - Cooling Only- 2MCC05-C (18, 24, 36, 48K) To CCM Comm.Bus CN23 MS-SVN056C-EN...
  • Page 53 Wiring Diagrams Cassette Indoor Unit - Cooling Only - 2MCC05-C (60K) To CCM Comm.Bus CN23 CN13 DC MOTOR DRIVER MODLE (FOR POWER) ENC1 SWITCH MS-SVN056C-EN...
  • Page 54 Wiring Diagrams Cassette Indoor Unit - Cooling Only/Heat Pump - 2MCC05-C (18, 24K) To CCM Comm.Bus CN23 MS-SVN056C-EN...
  • Page 55 Wiring Diagrams Cassette Indoor Unit - Cooling Only/Heat Pump - 2MCC05-C (36, 48K) To CCM Comm.Bus CN23 MS-SVN056C-EN...
  • Page 56 Wiring Diagrams Cassette Indoor Unit - Cooling Only/Heat Pump - 2MCC05-C (60K) To CCM Comm.Bus CN23 CN13 DC MOTOR DRIVER MODLE (FOR POWER) ENC1 SWITCH MS-SVN056C-EN...
  • Page 57 Wiring Diagrams Concealed Indoor Unit - 4MZD05-C (18, 24, 48, 60K) FAN FOR THE FRESH AIR NOTE: Alarm Remote OR ANION 1.The parts with dotted line indicates Output GENERATOR Control optional features. 2.Remove the short connector of J7 when you use the "on-off" function. ALARM ON/OFF CN43...
  • Page 58 Wiring Diagrams Concealed Indoor Unit - 4MZD05-C (36K) FAN FOR THE FRESH AIR NOTE: Alarm Remote OR ANION 1.The parts with dotted line indicates Output GENERATOR Control optional features. 2.Remove the short connector of J7 when you use the "on-off" function. ALARM ON/OFF CN43...
  • Page 59 Wiring Diagrams Convertible Indoor Unit - Cooling Only - 2MCX05-C MS-SVN056C-EN...
  • Page 60 Wiring Diagrams Convertible Indoor Unit - Cooling Only/Heat Pump - 2MCX05-C MS-SVN056C-EN...
  • Page 61 Wiring Diagrams Outdoor Unit - Cooling Only - 4TTK05-D (12K) - 1 Phase TO INDOOR UNIT 2(N) Pressure switch T4/T3 OUTDOOR UNIT Pressure switch port CAPACITOR BLACK OVERLOAD RELAY (INTERNAL/ EXTERNAL DEPENDING ON MODELS) R(M) COMP CAPACITOR MOTOR BLUE This symbol indicates the element is optional , the actual shape shall be prevail.
  • Page 62 Wiring Diagrams Outdoor Unit - Cooling Only - 4TTK05-D (18, 24K) - 1 Phase PTCR BLACK BLACK CAP1 BLACK(WHITE) BLACK BLUE COMP BLACK BLUE BLACK BLACK OVERLOAD CAP2 RELAY(internal or external component) BLUE BLUE CODE PART NAME COMP COMPRESSOR CAP1 COMPRESSOR CAPACITOR OUTDOOR FAN CAP2...
  • Page 63 Wiring Diagrams Outdoor Unit - Cooling Only - 4TTK05-D (36K) - 1 Phase BLACK CAP1 BLACK WHITE BLUE BLUE CAP2 BLACK OUTDOOR WIRING DIAGRAM BLACK BLUE BLUE TO INDOOR UNIT POWER This symbol indicates the element is optional,the actual shape shall prevail. MS-SVN056C-EN...
  • Page 64 Wiring Diagrams Outdoor Unit - Cooling Only - 4TTK05-D (48K) - 1 Phase H-RPO WIRING DIAGRAM (OUTDOOR UNIT) CODE PART NAME MAIN CONTROL BOARD COMP COMPRESSOR FAN UP OUTDOOR FAN FAN DOWN CN201 CN100 CN200 CAP3 CAP4 FAN CAP. BLACK AC CONTACTOR CONNECTOR XT5-6...
  • Page 65 Wiring Diagrams Outdoor Unit - Cooling Only - 4TTK05-D (60K) - 1 Phase BLACK BLACK BLACK WHITE BLACK DOWN CAP1 BLACK POWER MS-SVN056C-EN...
  • Page 66 Wiring Diagrams Outdoor Unit - Cooling Only/Heat Pump - 4TWK05-D (12K) - 1 Phase BLUE RESISTANCE CAP2 2(N) MS-SVN056C-EN...
  • Page 67 Wiring Diagrams Outdoor Unit - Cooling Only/Heat Pump - 4TWK05-D (18, 24K) - 1 Phase BLUE WHITE (or BLACK) BLACK BLUE T4 T3 BLUE BLACK BLACK BLACK BLACK C1 N1 V1 F1 L N POWER SUPPLY TO INDOOR UNIT 24V〜 MS-SVN056C-EN...
  • Page 68 Wiring Diagrams Outdoor Unit - Cooling Only/Heat Pump - 4TWK05-D (36K) - 1 Phase BLUE BLACK (WHITE) LOW PRESS SWITCH/SHORTING STUB BLACK BLUE RED RED BLUE BLACK BLACK BLACK RED RED BLACK NOTICE:FACTORY SETTING MS-SVN056C-EN...
  • Page 69 Wiring Diagrams Outdoor Unit - Cooling Only/Heat Pummp - 4TWK05-D (48K) - 1 Phase H-RPO WIRING DIAGRAM (OUTDOOR UNIT) MAIN CONTROL BOARD CODE PART NAME COMP COMPRESSOR FAN UP CN201 CN100 CN200 OUTDOOR FAN FAN DOWN CAP3 CAP4 FAN CAP. BLACK AC CONTACTOR CONNECTOR...
  • Page 70 Wiring Diagrams Outdoor Unit - Cooling Only/Heat Pump - 4TWK05-D (60K) - 1 Phase BLACK BLACK BLACK WHITE BLACK DOWN CAP1 C1 N1 V1 BLACK POWER MS-SVN056C-EN...
  • Page 71 Wiring Diagrams Outdoor Unit - Cooling Only - 4TTK05-D (36K) - 3 Phase MS-SVN056C-EN...
  • Page 72 Wiring Diagrams Outdoor Unit - Cooling Only - 4TTK05-D (48K) - 3 Phase MS-SVN056C-EN...
  • Page 73 Wiring Diagrams Outdoor Unit - Cooling Only - 4TTK05-D (60K) - 3 Phase MS-SVN056C-EN...
  • Page 74 Wiring Diagrams Outdoor Unit - Cooling Only/Heat Pump - 4TWK05-D (36K) - 3 Phase MS-SVN056C-EN...
  • Page 75 Wiring Diagrams Outdoor Unit - Cooling Only/Heat Pump - 4TWK05-D (48K) - 3 Phase MS-SVN056C-EN...
  • Page 76 Wiring Diagrams Outdoor Unit - Cooling Only/Heat Pump - 4TWK05-D (60K) - 3 Phase MS-SVN056C-EN...
  • Page 77 Wiring Diagrams Interconnecting U-Match Systems U -M a t c h H P I n t e r c o n e x ió n Descripción Bornes C1: Compresor N1: Cómun de 24 VAC V1: Válvula de 4 vías F1: Señal para ven dor exterior Puesta a erra Unidad Interior...
  • Page 80 - work together to enhance the quality and confort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a global business committed to a world of sustainable progress and enduring results. © 2018 Trane All rights reserved We are committed to using environmentally MS-SVN056C-EN February 20, 2018 conscious printing practices that reduce waste.

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