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NitroGen
Series
NG CASTORE XL iQ
NGA CASTORE XL iQ
Operating manual
LNI Swissgas
LNI Swissgas srl
www.lni-swissgas.eu
info@lni-swissgas.eu
20
40
50
70
20.40
40.40
20.60
EVOQ
MP-AES
QSight SS
QSight DS
SCIEX
SCIEX 7500
03/2021
Registered office:
Via Sassoferrato 1, 20135 Milano MI
Logistics centre:
Via E. Mattei 9, 35038 Torreglia PD
V14
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Table of Contents
Related Manuals for LNI NitroGen Series
Summary of Contents for LNI NitroGen Series
- Page 1 NGA CASTORE XL iQ 20.40 40.40 20.60 EVOQ MP-AES QSight SS QSight DS SCIEX SCIEX 7500 Operating manual 03/2021 LNI Swissgas LNI Swissgas srl www.lni-swissgas.eu Registered office: Via Sassoferrato 1, 20135 Milano MI info@lni-swissgas.eu Logistics centre: Via E. Mattei 9, 35038 Torreglia PD...
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Page 2: Table Of Contents
Table of contents 1 General informations........................1 1.1 Symbols and terminology........................1 1.2 General warnings..........................2 1.3 Safety information...........................2 1.4 Intended use............................3 1.5 Improper use...........................3 1.6 Reference directives........................3 1.7 Disposal............................3 2 Description of the appliance.....................4 2.1 Operating principle..........................4 2.2 Identification of the models......................5 2.3 Technical specifications........................6 2.3.1 Operating and storage conditions.......................6 2.3.2 NG CASTORE XL iQ 20..........................6... - Page 3 7.5.7 Master flow controller..........................36 7.5.8 Configuration.............................37 8 Menu............................38 8.1 Adjust Set Pressure........................39 8.2 Setup.............................40 8.2.1 Parameter..............................40 8.2.2 List of user parameters..........................40 8.2.3 Auto Run..............................41 8.2.4 Pressure Unit.............................41 8.2.5 Temperature Unit............................42 8.2.6 Remote contact............................42 8.3 Date/Time Setting..........................43 8.4 Backlight Time..........................43 8.5 History............................43 8.6 Diagnostics............................44 8.7 Counters............................46...
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Page 4: General Informations
1 General informations Symbols and terminology In the unit and in this manual are used some symbols to signal to the user one or more information. Consult the user manual in all cases where the following symbols is marked on the equipment in order to find out the nature of the potential hazard and any actions which have to be taken to avoid them. -
Page 5: General Warnings
General warnings Before using the appliance, users must read and understand the contents of every section of this manual The descriptions, drawings and photographs contained in this manual are purely indicative and in some cases may not reflect the actual appliance purchased ... -
Page 6: Intended Use
Intended use The nitrogen generator is designed to produce nitrogen for laboratory use. The appliance must only be used for this purpose, in compliance with the specifications and instructions described in this manual. In particular, special attention must be paid to the following warnings: ... -
Page 7: Description Of The Appliance
2 Description of the appliance Operating principle NG(A) CASTORE XL iQ Inlet filter Membrane Filter Filter Filter dryer membrane Compressor OUTLET DryAir OUTLET Purge NG(A) CASTORE XL iQ with optional carbon filter column 6920.71.80 Inlet filter Membrane Option Filter Filter Filter dryer membrane... -
Page 8: Identification Of The Models
Identification of the models This manual refers to the following models of the appliance: 6920.70.20 NG CASTORE XL iQ 20 6920.70.40 NG CASTORE XL iQ 40 6920.70.70 NG CASTORE XL iQ 70 6920.70.21 NGA CASTORE XL iQ 20.40 6920.70.41 NGA CASTORE XL iQ 40.40 6920.70.22 NGA CASTORE XL iQ 20.60 220-240 VAC models... -
Page 9: Technical Specifications
Technical specifications 2.3.1 Operating and storage conditions Operating and storage conditions Operating temperature 5-35°C (41-95°F) Storage temperature 1-40°C (33.8-104°F) Humidity (max, non-condensing) 80% [5-35°C (41-95°F)] Noise < 50dB(A) Over-voltage category Pollution degree rating 2 (with no aromatic compounds) IP20 Altitude <... -
Page 10: Ng Castore Xl Iq 40
2.3.3 NG CASTORE XL iQ 40 NG CASTORE XL iQ 40 Models: 6920.70.40 N2 outlet Flow rate (Max) 40 l/min Outlet pressure (Max) 8 Bar (116 psi) Nitrogen purity LCMS grade (up to 99.9% Nitrogen for collision cell 200 cc/min @ 99.9999% with option 6920.71.90 Communication LCD with touch screen... -
Page 11: Ng Castore Xl Iq 50
2.3.4 NG CASTORE XL iQ 50 NG CASTORE XL iQ 50 Models: 6920.70.50 N2 outlet Flow rate (Max) 50 l/min Outlet pressure (Max) 8 Bar (116 psi) Nitrogen purity LCMS grade (up to 99.9% Nitrogen for collision cell 200 cc/min @ 99.9999% with option 6920.71.90 Communication LCD with touch screen... -
Page 12: Ng Castore Xl Iq 70
2.3.5 NG CASTORE XL iQ 70 NG CASTORE XL iQ 70 Models: 6920.70.70 N2 outlet Flow rate (Max) 70 l/min Outlet pressure (Max) 8 Bar Nitrogen purity LCMS grade (up to 99.9% Nitrogen for collision cell 200 cc/min @ 99.9999% with option 6920.71.90 Communication LCD with touch screen... -
Page 13: Nga Castore Xl Iq 20.40
20.40 2.3.6 NGA CASTORE XL iQ NGA CASTORE XL iQ 20.40 Models: 6920.70.21 N2 outlet Flow rate (Max) 20 l/min Outlet pressure (Max) 8 Bar (116 psi) Nitrogen purity LCMS grade (up to 99.9% Nitrogen for collision cell 200 cc/min @ 99.9999% with option 6920.71.90 Dry Air outlet Flow rate (Max) -
Page 14: Nga Castore Xl Iq 40.40
NGA CASTORE XL iQ 40.40 2.3.7 NGA CASTORE XL iQ 40.40 Models: 6920.70.41 N2 outlet Flow rate (Max) 40 l/min Outlet pressure (Max) 8 Bar (116 psi) Nitrogen purity LCMS grade (up to 99.9% Nitrogen for collision cell 200 cc/min @ 99.9999% with option 6920.71.90 Dry Air outlet Flow rate (Max) -
Page 15: Nga Castore Xl Iq 20.60
NGA CASTORE XL iQ 20.60 2.3.8 NGA CASTORE XL iQ 20.60 Models: 6920.70.22 N2 outlet Flow rate (Max) 20 l/min Outlet pressure (Max) 8 Bar (116 psi) Nitrogen purity LCMS grade (up to 99.9% Nitrogen for collision cell 200 cc/min @ 99.9999% with option 6920.71.90 Dry Air outlet Flow rate (Max) -
Page 16: Nga Castore Xl Iq Evoq
NGA CASTORE XL iQ EVOQ 2.3.9 NGA CASTORE XL iQ EVOQ Models: 6920.70.45 N2 outlet Flow rate (Max) 32 l/min Outlet pressure (Max) 6.5 Bar (94 psi) Nitrogen purity LCMS grade (up to 99.9% < 500ppm @ 10 l/min Residual <... -
Page 17: Nga Castore Xl Iq Mp Aes
NGA CASTORE XL iQ MP AES 2.3.10 NGA CASTORE XL iQ MP AES Models: 6920.70.42 N2 outlet Flow rate (Max) 25 l/min Outlet pressure (Max) 6.5 Bar (94 psi) Nitrogen purity LCMS grade (up to 99.9% < 500ppm @ 10 l/min Residual <... -
Page 18: Nga Castore Xl Iq Qsight Ss
NGA CASTORE XL iQ QSight SS 2.3.11 NGA CASTORE XL iQ QSight SS Models: 6920.70.23 N2 outlet Flow rate (Max) 16 l/min Outlet pressure (Max) 8 Bar (116 psi) Nitrogen purity LCMS grade (up to 99.9%) Dew point < -60°C (- 76°F) Dry Air outlet Flow rate (Max) 34 l/min... -
Page 19: Nga Castore Xl Iq Qsight Ds
NGA CASTORE XL iQ QSight DS 2.3.12 NGA CASTORE XL iQ QSight DS Models: 6920.70.24 N2 outlet Flow rate (Max) 16 l/min Outlet pressure (Max) 8 Bar (116 psi) Nitrogen purity LCMS grade (up to 99.9%) Dew point < -60°C (- 76°F) Dry Air outlet Flow rate (Max) 67 l/min... -
Page 20: Nga Castore Xl Iq Sciex
NGA CASTORE XL iQ SCIEX 2.3.13 NGA CASTORE XL iQ SCIEX Models: 6920.70.43 N2 outlet Flow rate (Max) 20 l/min Outlet pressure (Max) 8 Bar (116 psi) Nitrogen purity LCMS grade (up to 99.9%) Dew point < -60°C (- 76°F) Dry Air outlet 1 Flow rate (Max) 30 l/min... -
Page 21: Nga Castore Xl Iq Sciex 7500
NGA CASTORE XL iQ SCIEX 7500 2.3.14 NGA CASTORE XL iQ SCIEX 7500 Models: 6920.70.44 N2 outlet Flow rate (Max) 32 l/min Outlet pressure (Max) 4.5 Bar (65 psi) Nitrogen purity LCMS grade (up to 99.9%) Dew point < -60°C (- 76°F) Dry Air outlet 1 (Gas 1 / Gas 2 / Bath gas) Flow rate (Max) 26 l/min... -
Page 22: Weight And Dimensions
Weight and dimensions 2.4.1 Weight Model Net weight (kg) Gross weight (kg) 220-240 VAC only NG CASTORE XL iQ NGA CASTORE XL iQ Full range power supply voltage NG CASTORE XL iQ NGA CASTORE XL iQ Table 2: Weight of the various models 2.4.2 Dimensions A = 73 cm... -
Page 23: Overview Of The Appliance
Overview of the appliance NG(A) CASTORE XL iQ Figure 1: Overview of the appliance Description Green operating status LED Red alarm or pre-alarm signal LED 128x64 pixel LCD touch-screen with START/STOP button Power connector and switch I/O connector for remote control RS232 serial communication port RS485 #2 serial communication port RS485 #1 serial communication port (RESERVED) -
Page 24: Receiving The Appliance
3 Receiving the appliance On receiving the appliance, carefully check all the parts to ensure that no damage has occurred during transport. Any damage found must be reported to the carrier, specifying the type of damage on the delivery documents. Any claims must be received in writing within eight (8) days from the date of receipt of the goods. -
Page 25: Available Accessories (Not Included, To Be Requested Separately)
4 Available accessories (not included, to be requested separately) In this section will be described some accessories useful for a safety and convenient utilisation of NG(A)- CASTORE-XL-iQ. All these parts are not included by default They can be order and installed later by the operator when their function is considered more suitable and convenient. - Page 26 Overview 6920.71.30 6920.71.40 Description Dry-Air inlet N2 inlet Dry-Air Outlet 1 (GAS1 / GAS2) Dry-Air Outlet 2 (EXHAUST) N2 Outlet Dry-Air 1 pressure gauge (GAS1 / GAS2) Dry-Air 1 pressure regulator (GAS1 / GAS2) Dry-Air 2 pressure gauge (EXHAUST) Dry-Air 2 pressure regulator (EXHAUST) N2 pressure gauge N2 pressure regulator Holes to hang up the regulator box on hooks...
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Page 27: Installation
5 Installation Installation layout The generator has been designed to avoid excess pressure being created at the outlet; nonetheless, below there is a suggested installation layout. Basic installation Basic installation using Regulator Box 6920.71.30 (2 outlets) Basic installation using Regulator Box 6920.71.40 (3 outlets) Pressure regulators boxes are useful when the application is more than 5 meters farther from the gas source (NG(A)-CASTORE-XL-iQ). -
Page 28: Positioning
Positioning Nitrogen build-up may lead to a lack of oxygen and therefore create the risk of asphyxia. Always make sure all of the openings of the unit are kept clean and free of obstructions. Keep the generator away from heat and flames. ... -
Page 29: Pneumatic Connections
Pneumatic connections The pneumatic connections must be completed with suitable fittings, with the following characteristics: NG CASTORE XL iQ Description Type of fitting N2 outlet #1 N2 outlet #3 (with optional 6920.71.35) N2 outlet #2 1/4” BSPP male threaded fitting (with optional 6920.71.35) UHP N2 outlet (optional 6920.71.90 installed) -
Page 30: Electrical Connection
Electrical connection All operations involving the electrical parts must only be performed with the unit disconnected and electrically isolated from the power supply. These operations must only be carried out by trained personnel in full compliance with all safety standards. ... -
Page 31: Commissioning
6 Commissioning Starting the appliance the first time Make sure that all of the instructions regarding positioning, air and electrical connections have been followed. Figure 2: Start-up operations Operations list to start the nitrogen generator the first time: Connect the gas outlet(s) (3 and if featured 4 and 5) (for outlets overview see 5.3) ... -
Page 32: Shutting Down
UHP module starting The following function is only for units with Firmware from 1.70 and successive (Main-board and LCD) In units with N2 UHP outlet (option 6920.71.90), for the first starting the module works but do not produces Nitrogen for a defined time. This time allows the unit to clean the UHP pneumatic circuit to ensure the maximum purity of Nitrogen at the UHP outlet. -
Page 33: Operation
7 Operation The following descriptions may refer to just one or some of the models specified in this manual. In such cases, the applicable model/models are indicated in brackets. To identify your model of generator, see the identification label affixed to the rear of the appliance. User interface Users can interact with the system using the 128x64 pixel resistive touch-screen display. -
Page 34: Summary Screen
Summary screen Normally, the display shows the summary screen, where users can monitor the most important system values: system status, working pressure, current pressure Swiping to the right or left directly accesses the two diagnostics screens. Pressing any point on the screen for at least half a second accesses the main menu. NG CASTORE XL iQ NG CASTORE XL iQ NGA CASTORE XL iQ... -
Page 35: System Status
7.2.1 System status Signal Description The system is off and not producing N2 WORKING The system is generating nitrogen ALARM The system has detected an operating error and has stopped nitrogen generation The system has detected an error that does not affect gas generation, and the generator PRE-ALARM continues to produce nitrogen Table 4: System status... -
Page 36: Serial Communication And Connections
Serial communication and connections 7.4.1 Digital I/Os Attention, every external device connected to the generator must respect the SELV directives. The appliance can be managed and/or monitored via a remote connection. The appliance is fitted with several connectors, with the following functions: ... -
Page 37: Parallel Mode
Parallel Mode 7.5.1 Introduction Parallel Mode is a function used to combine the flow from multiple generators on a single line, in which each appliance contributes in proportion to its capacity. A maximum of 10 appliances can be connected together. 7.5.2 Kit Parallel system control box with LAN, kit (P/N: 6920.71.60) The kit 6920.71.60 includes following items:... -
Page 38: Electrical Connection
7.5.3 Electrical connection Power up the Parallel BOX controller with its power supply adapter. Connect the RS485 port on the spilt box for parallel box controller LAN with RS485 # 2. Perform this operation for each generator. NG-CASTORE-XL 6930.71.001 NG-CASTORE-XL NG-CASTORE-XL 6930.71.001 NG-CASTORE-XL... -
Page 39: System Id Setting
7.5.5 System ID setting In order for the a correct operation of the system, a unique number (ID) must be assigned to each generator. To do this, proceed as follows: Screen Procedure Manually set the unit ID for each Generator (every Generator must have a consecutive number). -
Page 40: Configuration
7.5.8 Configuration • Once connected the parallel Box to the generator, connect it to the PC via USB cable; • If necessary, install the driver to enable the communication vis USB, running the follow program. CDM v2.10.00 WHQL Certified.exe Start the program: PBOX.LAN-configuration-V10.exe Set in the table the same generators number as the ones setted before in the unit and press the button Write to confirm the operation.”1a”... -
Page 41: Menu
8 Menu The touch-screen offers the possibility to access some of the parameters that manage appliance operation via a series of menus. For a detailed description on how to use the touch-screen, see 7.1. To access the main menu, simply touch any point on the touch-screen for half a second when the summary screen is displayed. -
Page 42: Adjust Set Pressure
Adjust Set Pressure The generator is setted by default to produce Nitrogen at a pressure of 7bar (101.5psi). To change this setting set the N2 desired pressure value: The first item in the menu is Adjust Set Pressure. From this page is possible to adjust the needed pressure N2 or AIR. Press the button for at least half a second to enter in the setting screen. -
Page 43: Setup
Setup 8.2.1 Parameter From the Setup submenu, a series of system parameters can be accessed (swiping to the right or left). 8.2.2 List of user parameters Name Description Value 1 Default value Identifies the logical address if connecting the Identifier 1 : 255 unit via an RS485 communication bus Set to “Yes”, when power is restored after a... -
Page 44: Auto Run
8.2.3 Auto Run From the main menu, scroll the screens to the left or right until displaying the Setup submenu. Press the touch-screen for half a second. The Parameter submenu will be displayed. From the Parameter submenu, press the touch-screen for half a second to access the individual parameters (see Table 4: User parameters). -
Page 45: Temperature Unit
8.2.5 Temperature Unit From the main menu, scroll the screens to the left or right until displaying the Setup submenu. Press the touch-screen for half a second. The Parameter submenu will be displayed. From the Parameter submenu, press the touch-screen for half a second to access the individual parameters (see Table 4: User parameters). -
Page 46: Date/Time Setting
Date/Time Setting From the main menu, scroll the screens to the left or right until displaying the Setup submenu. Press the touch-screen for half a second. Scroll to the right or left until the Date/Time Setting submenu is displayed Touching this item for half a second accesses the screen for setting the system date/time Touch the required field for half a second to access the corresponding setting. -
Page 47: Diagnostics
Diagnostics From the main menu, scroll the screens to the left or right until displaying the Diagnostics submenu. Press the touch-screen for half a second to access the 3 diagnostics pages, showing all the values controlled/acquired by the system Cabinet: Cabinet internal temperature (°C, °F) Head comp: Internal compressor’s head temperature (°C, °F) Motor power: Compressor’s motor power consumption (W) Press. - Page 48 If this function has not been activated by the manufacturer or is not available, the display shows the message “Disabled” Operating manual NG(A) CASTORE XL iQ...
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Page 49: Counters
Counters From the main menu, scroll the screens to the left or right until displaying the Counters submenu. Press the touch-screen for half a second to access a page displaying the system counters Life Time: Generator life time Work Time: Total generator production timed Energy: Energy consumed Service 1: number of hours remaining until the next “7999”... -
Page 50: Maintenances
9 Maintenances All of the maintenance operations that involve handling parts of the unit must only be carried out by suitably trained personnel and in full compliance with all safety standards. Moreover, these operations must only be carried out with the unit off, unplugged and electrically isolated. -
Page 51: Ng(A) Castore Xl Iq (Working @ 80% Of Its Maximum Power)
Use only genuine spare parts indicated in this manual. The use of parts not mentioned in this manual will invalidate the warranty. NG(A) CASTORE XL iQ (working @ 80% of its maximum power) Message Type of Spare part Operation to be performed Interval displayed maintenance... -
Page 52: Access For Maintenances
Access for maintenances To assist maintenance, the generator is fitted with removable panels: • Two side panels (1) – (2) closed by locks (openable using the provided key) Once the required maintenance has been performed, close and secure the panels using the provided devices. -
Page 53: Replace The Compressor Air Intake Filter And N2 Stage Filters (Units Without Carbon Column Installed)
9.3.1 Replace the Compressor air intake filter and N2 stage filters (units without carbon column installed) All of the maintenance operations that involve handling parts of the unit must only be carried out by suitably trained personnel and in full compliance with all safety standards. Moreover, these operations must only be carried out with the unit off, unplugged and electrically isolated. -
Page 54: Replace The Compressor Air Intake Filter And N2 Stage Filters (Units With Carbon Column Installed)
9.3.2 Replace the Compressor air intake filter and N2 stage filters (units with carbon column installed) All of the maintenance operations that involve handling parts of the unit must only be carried out by suitably trained personnel and in full compliance with all safety standards. Moreover, these operations must only be carried out with the compressor off, unplugged and electrically isolated. -
Page 55: Replace The Carbon Filter Column
9.3.3 Replace the carbon filter column All of the maintenance operations that involve handling parts of the unit must only be carried out by suitably trained personnel and in full compliance with all safety standards. Moreover, these operations must only be carried out with the compressor off, unplugged and electrically isolated. -
Page 56: Alarms And Pre-Alarms
Alarms and pre-alarms During operation, the system carries out several automatic checks. In the event of serious anomalies, the display and the red LED flash quickly, the buzzer sounds rapidly and intermittently, an alarm message is displayed that identifies the problem, and nitrogen production is suspended. In the event of minor anomalies, the display and the red LED flash slowly, the buzzer emits a sound every 5 seconds, and pre-alarm messages are displayed. -
Page 57: Pre-Alarms
10.2 Pre-alarms Pre-alarm messages help the operator try to solve any problems before an alarm is activated and nitrogen production stops. To mute the buzzer, simply swipe the touch-screen from the top down. Message displayed Cause Solution Compressor head temperature value If the pre-alarm persists, contact Head Temp. - Page 58 Message displayed Cause Solution service Try restarting the system ONCE Head Temp. Sensor Fault reading the compressor head ONLY, if the problem persists Damage temperature contact service Try restarting the system ONCE UEO Press. Sens. Fault reading the value of the pressure ONLY, if the problem persists Damage sensors connected to the UEO module...
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Page 59: Alarms
10.3 Alarms In the event of serious anomalies, nitrogen production stops, the display and the ALARM LED (red) flash quickly and the buzzer sounds intermittently until the alarm is acknowledged by the user. To mute the buzzer, simply swipe the touch-screen from the top down, or press the START/STOP button. Message displayed Cause Solution... -
Page 60: How To Request Service
How to request service To request service and/or for any further information on operation of the appliance, please contact your local reseller. Operating manual NG(A) CASTORE XL iQ...