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Vertical Express LD-16 Manual

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LD-16 Door Operator
FOR MODERNIZATION

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Summary of Contents for Vertical Express LD-16

  • Page 1 LD-16 Door Operator FOR MODERNIZATION...
  • Page 2 However, Vertical Express assumes no liability for consequences, directly or indirectly, resulting from any error or omission. The material contained herein is subject to revision. Please report any problems with this manual to Vertical Express, P.O. Box 2019, Memphis, Tennessee 38101.

  • Page 3: Table Of Contents

    Block LD-16 Clutch Open ........
  • Page 4 Contents LD-16 Door Operator - Modernization Contents (continued) (continued) Diagnostics ................69 Fault Codes .

  • Page 5: Safety Precautions

    LD-16 Door Operator - Modernization Safety Precautions Safety Precautions Read this page before any work is performed on elevator equipment. The procedures contained in this manual are intended for the use of qualified elevator personnel. In the interest of your personal safety and the safety of others, do not attempt any procedure that you are not qualified to perform.
  • Page 6 Safety Precautions LD-16 Door Operator - Modernization Electrical Safety Printed Circuit Boards (continued) Printed circuit boards may be damaged if removed or installed in the circuit while applying power. Before installation and/or removing printed circuit boards, secure all power. Always store and ship printed circuit boards in sepa- rate static bags.

  • Page 7: Static Protection Guidelines

    LD-16 Door Operator - Modernization Static Protection Guidelines Arrival of Equipment Receiving Upon arrival of the equipment, inspect it for damage. Promptly report all vis- ible damage to the carrier. All shipping damage claims must be filed with the carrier.

  • Page 8: Access And Egress Procedures

    Access and Egress Procedures LD-16 Door Operator - Modernization Access and Egress Procedures The access and egress procedures that are used entering the hoistway determine whether or not power is needed to perform the required task(s). If not, Turn OFF, Lockout, and Tagout the mainline disconnect.
  • Page 9 LD-16 Door Operator - Modernization Access and Egress Procedures Access and Egress Procedures (continued) Safety Precautions When Working on Car Tops DO NOT attach electrical cords on the car or counterweight ropes. • Before beginning work, check the car top for oil or grease, and clean as required.
  • Page 10 Access and Egress Procedures LD-16 Door Operator - Modernization Access and Egress Procedures (continued) Safety Precautions Before Entering a Pit (continued) • If notified by the building owner or representative that the pit and/or hoist- way has been classified as a Permit Required Confined Space (this notifica- tion could be verbal or the pit/hoistway may be labeled), contact the appropriate person for authorization.

  • Page 11: Overview

    LD-16 Door Operator - Modernization Overview Overview Integral Cab Header Side-Opening Single-Speed Assembly (3002BG) Side-Opening Two-Speed Assembly (3002BH) Center-Opening Single-Speed Assembly (3002BF) Center-Opening Two-Speed Assembly (3002BJ) Cimarron Assembly (3002BN) October 2021 - 88420 v.1.0...

  • Page 12: Existing Cab Header

    Overview LD-16 Door Operator - Modernization Overview (continued) Existing Cab Header See Universal MOD Kit (200CJD) Installation on page 28. End Clip Rear Support Kit Mount Door Operator on this Side Door Mounting Angle and Strut, 1 " X 1 ", 20"...

  • Page 13: Performance Specifications

    LD-16 Door Operator - Modernization Performance Specifications Performance Specifications MIDI+ SUPRA • All NI with elevator travel >100 feet or All NI, SS, CO, and 2SPD elevator speed >200 fpm. with elevator speed <=200 fpm. • All 2SCO. and elevator travel <=100 feet.

  • Page 14: Motor Specifications

    Motor Specifications LD-16 Door Operator - Modernization Motor Specifications Unit of Measure MIDI PMSM SUPRA PMSM Motor Type — 57BL74 M763 Operation Mode — Insulation Class — Protection Degree — IP40 IP40 (IP54 opt.) Storage Temperature °C -45 to +70...

  • Page 15: Required Tools And Materials

    LD-16 Door Operator - Modernization Required Tools and Materials Required Tools and Materials • Ratchet wrenches: 13 mm, 17 mm, ", " • " ratchet & extension • Sockets: 13 mm, 14 mm, 15 mm, ", " • T-handle (Allen keys): 4 mm, 5 mm, 6 mm, "...

  • Page 16: Integral Cab Header Installation

    Single-Speed Side-Opening Doors LD-16 Door Operator - Modernization Single-Speed Side-Opening Doors Integral Cab Header Installation Other Installation Configurations Starts on Single-Speed Center-Opening Doors Integral Cab Header page 21 Two-Speed Side-Opening Doors Integral Cab Header page 15 “Universal MOD Kit (200CJD)”...
  • Page 17 LD-16 Door Operator - Modernization Integral Cab Header Installation Single-Speed Side-Opening Doors Integral Cab Header Installation (continued) Mounting Angles Remove Part of the Header (if necessary) Strike End for Clearance of the Mounting Angles of the Header Figure 2 - Modify Header and Install Mounting Angles 1¼"...
  • Page 18 Integral Cab Header Installation LD-16 Door Operator - Modernization Single-Speed Side-Opening Doors Integral Cab Header Installation (continued) 7. Use the existing door track holes to align the adapter angle. See Figure 4 below and Figure 5 on page 11. 8. Use included hardware to attach the adapter angle to the header, but do not tighten;...
  • Page 19 LD-16 Door Operator - Modernization Integral Cab Header Installation Single-Speed Side-Opening Doors Integral Cab Header Installation (continued) Clear Opening (right-hand shown) 6¼" 3¾" Small Hole/Slot = RH Opening* • No Hole/Slot = LH Opening* • *From strike end of side opening...
  • Page 20 Integral Cab Header Installation LD-16 Door Operator - Modernization Single-Speed Side-Opening Doors Integral Cab Header Installation (continued) 9. Route the door operator harness to the Car Operating Panel (COP). See Maintenance on page 82 and the Generic Wiring Diagrams on page A-16.
  • Page 21 LD-16 Door Operator - Modernization Integral Cab Header Installation Single-Speed Side-Opening Doors Integral Cab Header Installation (continued) Almost Flush with Top of Operator Side-Opening Operator: The Mounting Angle Toe is Facing the Motor Top View Front View Mounting Bolt Figure 7 - Door Operator Machine Installation (2 of 2)
  • Page 22 Integral Cab Header Installation LD-16 Door Operator - Modernization Single-Speed Side-Opening Doors Integral Cab Header Installation (continued) 15. Use a 4 mm Allen wrench to remove the door controller cover, and remove the rubber grommet from the operator box. 16. Install the junction box to the door operator. See Figure 8.

  • Page 23: Two-Speed Side-Opening Doors

    LD-16 Door Operator - Modernization Two-Speed Side-Opening Doors Two-Speed Side-Opening Doors Integral Cab Header Installation Other Installation Configurations Starts on Single-Speed Side-Opening Doors Integral Cab Header page 8 Single-Speed Center-Opening Doors Integral Cab Header page 21 “Universal MOD Kit (200CJD)”...
  • Page 24 Integral Cab Header Installation LD-16 Door Operator - Modernization Two-Speed Side-Opening Doors Integral Cab Header Installation (continued) Mounting Angles Remove Part of the Header (if necessary) Strike End for Clearance of the Mounting Angles of the Header Figure 10 - Modify Header and Install Mounting Angles 1¼"...
  • Page 25 LD-16 Door Operator - Modernization Integral Cab Header Installation Two-Speed Side-Opening Doors Integral Cab Header Installation (continued) 7. Use the existing door track holes to align the adapter angle. See Figure 12 below and Figure 13 on page 18. 8. Use included hardware to attach the adapter angle to the header, but do not tighten;...
  • Page 26 Integral Cab Header Installation LD-16 Door Operator - Modernization Two-Speed Side-Opening Doors Integral Cab Header Installation (continued) Figure 13 - Adapter Angle Installation (2 of 3) 9. Route the door operator harness to the Car Operating Panel (COP). See Maintenance on page 82 and the Generic Wiring Diagrams on page A-16.
  • Page 27 LD-16 Door Operator - Modernization Integral Cab Header Installation Two-Speed Side-Opening Doors Integral Cab Header Installation (continued) 10. Install the door operator to the adapter angle. See Figure 14 on page 19. a. Align the door track bolts with the keyslots in the track, and attach the door operator to the adapter.
  • Page 28 Integral Cab Header Installation LD-16 Door Operator - Modernization Two-Speed Side-Opening Doors Integral Cab Header Installation (continued) 15. Use a 4 mm Allen wrench to remove the door controller cover, and remove the rub- ber grommet from the operator box.

  • Page 29: Single-Speed Center-Opening Doors

    LD-16 Door Operator - Modernization Single-Speed Center-Opening Doors Single-Speed Center-Opening Doors Integral Cab Header Installation Other Installation Configurations Starts on Single-Speed Side-Opening Doors Integral Cab Header page 8 Two-Speed Side-Opening Doors Integral Cab Header page 15 “Universal MOD Kit (200CJD)”...
  • Page 30 Integral Cab Header Installation LD-16 Door Operator - Modernization Single-Speed Center-Opening Doors Integral Cab Header Installation (continued) Mounting Angle Mounting Angle 21" from Center of Opening 21" from Center of Opening 21" ± 2" Remove Part of the Header (if necessary)
  • Page 31 LD-16 Door Operator - Modernization Integral Cab Header Installation Single-Speed Center-Opening Doors Integral Cab Header Installation (continued) 7. Use included hardware to attach the adapter angle to the header, but do not tighten; leave hardware loose to allow adapter alignment with track keyslots.See Figure 19.
  • Page 32 Integral Cab Header Installation LD-16 Door Operator - Modernization Single-Speed Center-Opening Doors Integral Cab Header Installation (continued) 8. Route the door operator harness to the Car Operating Panel (COP). See Maintenance on page 82 and the Generic Wiring Diagrams on page A-16.
  • Page 33 LD-16 Door Operator - Modernization Integral Cab Header Installation Single-Speed Center-Opening Doors Integral Cab Header Installation (continued) Angles are Almost Flush with Top of Door Operator 9¼" Position the Angle with the Bolt Loose Enough to Adjust the Height Attach These Angles when Setting the Operator in Place.
  • Page 34 Integral Cab Header Installation LD-16 Door Operator - Modernization Single-Speed Center-Opening Doors Integral Cab Header Installation (continued) 14. Use a 4 mm Allen wrench to remove the door controller cover, and remove the rub- ber grommet from the operator box.

  • Page 35: Existing Cab Header Installation

    LD-16 Door Operator - Modernization Existing Cab Header Installation Existing Cab Header Installation Overview Installation Steps 1. Remove existing door operator 2. Install bottom strut 3. Install door mounting angle 4. Install header plate 5. Install header support Rear Header Support Wiring Harness and CTS 6.

  • Page 36: Universal Mod Kit (200Cjd)

    Existing Cab Header Installation (continued) Universal MOD Kit (200CJD) 1. Remove any doors or equipment that may interfere with the LD-16 Door Operator. 2. Install the strut. See Figure 23. • The strut may require notching depending on job conditions. This applies to all parts in the Universal MOD Kit.
  • Page 37 LD-16 Door Operator - Modernization Existing Cab Header Installation Universal MOD Kit (continued) 3. Use the included hardware to install the door operator mounting angles to the strut. See Figure 24 on page 29. • Single-Speed and Center-Opening = 1 "...
  • Page 38 Existing Cab Header Installation LD-16 Door Operator - Modernization Universal MOD Kit (continued) 5. Install the header support. See Figure 25. a. Place the strut under the top angle of the header, and cut off the excess. b. Align the end clip with the strut at the first set of slots on the strike side.
  • Page 39 LD-16 Door Operator - Modernization Existing Cab Header Installation Universal MOD Kit (continued) 6. Install the fixing brackets per the applicable door operator. • Single-Speed: Figure 26. • Two-Speed: Figure 27 on page 32. • Center-Opening: Figure 28 on page 33.
  • Page 40 Existing Cab Header Installation LD-16 Door Operator - Modernization Universal MOD Kit (continued) Align End of Header with Clear Opening " Above Clear Opening " ¼ with Door Lap " Clear Opening Clear Clear Opening Opening 31½ 49½ 33½ 51½...
  • Page 41 LD-16 Door Operator - Modernization Existing Cab Header Installation Universal MOD Kit (continued) Center of Clear Opening " ¾" (for door lap) " ¾" (for door lap) Clear Clear Opening Opening 32 - 54 56 - 60 (all dim. in inches) Dimensions shown are reference points and apply to TKE or Dover equipment ONLY.
  • Page 42 Existing Cab Header Installation LD-16 Door Operator - Modernization Universal MOD Kit (continued) 7. Install the door operator. See Figure 29. 8. Install the junction box to the door operator. 9. Install the CTS and the wiring harness to the COP.

  • Page 43: Separate Header Installation

    LD-16 Door Operator - Modernization Separate Header Installation Separate Header Installation 1. Remove the following parts—Do Not Remove the Header Angle. See Figure 30. • Door operator • Tracks • Hangers Do Not Remove the Header Angle(s) Side View Figure 30 - Remove Door Operator and Equipment—Do Not Remove the Header Angle(s) 2.
  • Page 44 Separate Header Installation LD-16 Door Operator - Modernization Separate Header Installation (continued) 1¼" Clear Opening Primary location for keyslots used to brace the door operator back to the cab start at 1¼" from the clear opening, and spaced at Dimension C inches. See Chart for Dimension C.
  • Page 45 LD-16 Door Operator - Modernization Separate Header Installation Separate Header Installation (continued) 42" 2½" 2½" 6" " 15½" 32" 15½" ½" Clear Opening 63½ 67½ 71½ 75½ 79½ 83½ 87½ 91½ 95½ 99½ 103½ 107½ 111½ 115½ 119½ (all dim. in inches) Dimensions shown are reference points and apply to TKE or Dover equipment ONLY.
  • Page 46 Separate Header Installation LD-16 Door Operator - Modernization Separate Header Installation (continued) 1¼" 3¾" Clear Opening Clear Clear Opening Opening 21½ 37½ 25½ 36½ 24½ 40½ 28½ 39½ 27½ 43½ 31½ 42½ 30½ 46½ 34½ 45½ 33½ 49½ 48½ (all dim. in inches) Dimensions shown are reference points and apply to TKE or Dover equipment ONLY.
  • Page 47 LD-16 Door Operator - Modernization Separate Header Installation Separate Header Installation (continued) ¼" " Door Track Gap 9.0" Mounting Angles Dimensions shown are reference points and apply to TKE or Dover equipment ONLY. Figure 34 - Door Track and Mounting Angles Installation...
  • Page 48 Separate Header Installation LD-16 Door Operator - Modernization Separate Header Installation (continued) Figure 35 - Door Operator Installation © Vertical Express...
  • Page 49 LD-16 Door Operator - Modernization Separate Header Installation Separate Header Installation (continued) 6. Install the junction box. See Figure 36. CTS by others Junction Box Cover Shown Removed (for installation and wiring) TKE CTS Junction Box Figure 36 - Junction Box Installation...
  • Page 50 Separate Header Installation LD-16 Door Operator - Modernization Separate Header Installation (continued) 7. Install the CTS to the top of the junction box. See Figure 37. 8. Route the wiring harness from the junction box to the COP. 9. Install the junction box cover.
  • Page 51 LD-16 Door Operator - Modernization Separate Header Installation Separate Header Installation (continued) 10. Install the clutch. See Figure 38. (clutch shown in green) Figure 38 - Clutch Installation October 2021 - 88420 v.1.0...

  • Page 52: New/Existing Car Door Panel Installation

    New/Existing Car Door Panel Installation LD-16 Door Operator - Modernization New/Existing Car Door Panel Installation 1. Remove the existing door hangers. 2. Assemble the door panel and angle, and align the angle to be parallel to the door. See Figure 40 below and Figure 40 on page 45.
  • Page 53 LD-16 Door Operator - Modernization New/Existing Car Door Panel Installation New/Existing Car Door Panel Installation (continued) ½" HARDWARE INSTALLATION Existing Car Door Adapter Angle Typical Attachment Method: Adapter to Door Shim (if needed) Finished Face to align/plumb Car Side the car door...
  • Page 54 New/Existing Car Door Panel Installation LD-16 Door Operator - Modernization New/Existing Car Door Panel Installation (continued) 8. Use a 6 mm T-handle Allen wrench to rotate the eccentrics and align the car door panel with the return. See Figure 41.

  • Page 55: Car Door Panel Adjustment

    LD-16 Door Operator - Modernization New/Existing Car Door Panel Installation Car Door Panel Adjustment 1. Move the door hanger(s) to the fully closed position against the LD-16 bumper. See Figure 42. For center-opening doors: secure the door hanger(s) with a cable tie for easier adjustment.

  • Page 56: Set Eccentrics On The Car Door Hanger

    New/Existing Car Door Panel Installation LD-16 Door Operator - Modernization Car Door Panel Adjustment (continued) 8 mm Hardware Eccentric Bolts 8 mm Hardware Door Gibs Figure 43 - Tighten Mounting Bolts Set Eccentrics on the Car Door Hanger 1. Verify that the gap between the upthrust roller and the rail is ".

  • Page 57: Clutch Installation And Adjustment

    LD-16 Door Operator - Modernization Clutch Installation and Adjustment Clutch Installation and Adjustment 1. Verify that the clutch with spacer configuration matches the hoistway equipment. See Clutch Assemblies on page A-1 (Appendix). 2. Remove and discard 4 shipping nuts from the clutch actuator/restrictor assembly.
  • Page 58 Clutch Installation and Adjustment LD-16 Door Operator - Modernization Clutch Installation and Adjustment (continued) 6. Move the car to the tightest hatch pickup roller to car sill clearance location. 7. Mark the level edge of closed door stationary pickup roller location onto the car sill.
  • Page 59 LD-16 Door Operator - Modernization Clutch Installation and Adjustment Clutch Installation and Adjustment (continued) 13. Use the enclosed hardware screws to connect the door linkages. 14. Adjust clutch and clutch actuator linkage. See Figure 46 below and Figure 47 on page 52.
  • Page 60 Clutch Installation and Adjustment LD-16 Door Operator - Modernization Clutch Installation and Adjustment (continued) 8.535 Top of Door Track 5.819 Top of Above Clear Opening Door Panel When Using Car Door Adapter Angles 2.716 8.406 13.151 .750 Door Lap Location 8.151...

  • Page 61: Adjust Door Contacts And Door Lock Contact (Relating Cable Adjustment)

    LD-16 Door Operator - Modernization Clutch Installation and Adjustment Adjust Door Contacts and Door Lock Contact (Relating Cable Adjustment) Center-Opening Doors 1. Verify the distance from the bumpers to the pendants is equal for both pendants. If the distance is not equal: a.

  • Page 62: Adjust Car Door Interlock/Restrictor

    Clutch Installation and Adjustment LD-16 Door Operator - Modernization Adjust Car Door Interlock/Restrictor The horizontal location of the car door interlock/restrictor ramp determines when the restrictor latch starts to open as the car door reaches a fully closed position. See Figure 49.

  • Page 63: Verify Running Clearances

    1. Clutch to sill - use the four bolts (see below) for adjustment. 2. Stationary pickup roller to rear clutch cam - after one pickup roller is adjusted, transfer the roller position to the top of the LD-16 header and use this position to set the pickup rollers at all other entrances.

  • Page 64: Block Ld-16 Clutch Open

    LD-16 Door Operator - Modernization Block LD-16 Clutch Open If it is necessary to move the car with no power to the door operator, block the LD-16 clutch open. Failure to provide proper clutch-roller clearance will cause roller or clutch damage.

  • Page 65: Install Electronic Edge

    LD-16 Door Operator - Modernization Install Electronic Edge Install Electronic Edge 1. Install the electronic edge per the included instructions. See also: Door Protection Installation Manual located on the Lobby. 2. Route cables—avoid tight bends and sharp edges—from the light curtain to the ends of the door track, and secure with cable ties.

  • Page 66: Electronic Setup & Adjustment

    Electronic Setup & Adjustment LD-16 Door Operator - Modernization Install Electronic Edge (continued) Cable Ties Door Operator Control Board Figure 52 - Install Electronic Edge Electronic Setup & Adjustment Wiring See also: Job wiring diagrams and generic wiring diagrams starting on page A-16 (Appendix).
  • Page 67 LD-16 Door Operator - Modernization Electronic Setup & Adjustment Wiring (continued) Cover Loosen 4 Screws to Remove Cover Ground Wires Ground Screws Cover Screw Figure 53 - Remove Cover and Attach Ground Wires 3. Attach the previously installed door operator harness and the plugs in the COP to the Door Operator Control Board.
  • Page 68 Electronic Setup & Adjustment LD-16 Door Operator - Modernization Wiring (continued) 4. Attach the following wires to the ground screws. a. Ring lug ground wire from X19. b. Ring lug ground wire in the harness from the COP. CAR TOP STATION - REAR...

  • Page 69: Dip Switch Settings

    LD-16 Door Operator - Modernization Electronic Setup & Adjustment DIP Switch Settings Disconnect power from door operator when changing DIP Switch settings. Verify DIP Switch settings. See Figure 55 below and Tables 1 and 2 on page 62. CAN Interface Board...
  • Page 70 Electronic Setup & Adjustment LD-16 Door Operator - Modernization DIP Switch Settings (continued) Switch Test Drive Button Operation (Buttons active) S1/1* Normal Operation (Command Inputs Active) Performs same function as TEST/RUN switch Automatic Reopen on Obstruction or IPD (Reopen S1/2...

  • Page 71: Learn Door Travel

    LD-16 Door Operator - Modernization Electronic Setup & Adjustment Learn Door Travel Before performing a Learn Door Travel Procedure, install a tie wrap to keep the CDI picked and eliminate the risk of getting fingers pinched. 1. Place the elevator on Inspection Operation, and manually close the doors.
  • Page 72 Electronic Setup & Adjustment LD-16 Door Operator - Modernization Learn Door Travel (continued) LEARN Door Operator Control Board LEDs TEST/RUN SWITCH DOOR OPEN DOOR CLOSE BUTTON BUTTON Door Operator Top View Figure 56 - LEDs and Test Buttons for Learn Door Travel...

  • Page 73: Speed Pattern Adjustment With The Wittur Programming Tool (Wpt)

    Electronic Setup & Adjustment Speed Pattern Adjustment with the Wittur Programming Tool (WPT) The LD-16 Door Operator is shipped with standard speed pattern default settings for the open and close movement profiles (doors come pre-adjusted, but nudging and closing force must always be adjusted per car). However, these default speed pattern settings may not provide the operation desired.
  • Page 74 Electronic Setup & Adjustment LD-16 Door Operator - Modernization Automatic Door Cycling During Adjustment Procedure (continued) 292PG6 Plug Figure 57 - X1 Inputs on Door Board © Vertical Express...
  • Page 75 LD-16 Door Operator - Modernization Electronic Setup & Adjustment Automatic Door Cycling During Adjustment Procedure (continued) LED Name Definition Drives the door in the open direction until the open position is reached. Input must be maintained all the way to the mechanical open stop.

  • Page 76: Closing Force Adjustment - 30 Lbs. Maximum

    Electronic Setup & Adjustment LD-16 Door Operator - Modernization Closing Force Adjustment - 30 lbs. Maximum 1. Place the car at floor level on Inspection Operation. 2. Rotate the TEST/RUN switch to the TEST position. 3. Use the kinetic force gauge (TKE part no. 9869657) to measure the closing force, and press DOOR CLOSE to close the doors.

  • Page 77: Diagnostics

    LD-16 Door Operator - Modernization Diagnostics Diagnostics Fault Codes WPT Tool Description Parameter set error EEPROM writing or reading fault Overcurrent Faulty reference switch Internal software fault Fault by position counter, door width > 3.5m Faulty temperature sensor Encoder not connected...

  • Page 78: Troubleshooting Guide

    Diagnostics LD-16 Door Operator - Modernization Troubleshooting Guide Problem Possible Causes or Solutions If STATE LED is blinking = Fault; the fault codes can be read by either IMS or WPT. (# blinks) Fault Type Motor or Encoder Fault Internal Board Fault...

  • Page 79: Serial Communication For Tke Legacy Control Systems

    LD-16 Door Operator - Modernization Serial Communication for TKE Legacy Control Systems Serial Communication for TKE Legacy Control Systems Serial Interface Board Setup See also: • Serial Interface Board LED Definitions on page 72. • Serial Interface Board Troubleshooting Guide on page 72.

  • Page 80: Serial Interface Board Led Definitions

    • No ERR_LEDs are blinking or ON. TIP: Use the IMS Smart FAST to query the LD-16 door board for the RS485 and CAN channels. If the IMS Smart FAST fills in the adjustment menu with values, communication is established. The IMS Door I/O & Faults Screen (in Door Diagnostics) will show ONLINE status = ON.

  • Page 81: Serial Communications Troubleshooting Guide

    LD-16 Door Operator - Modernization Serial Communication for TKE Legacy Control Systems Serial Communications Troubleshooting Guide Door Communications Faults in the Host CPU/CPUa, or Door Serial Communications Not Working Correctly Verify the following applicable items. Jumper X1 on the CAN Interface Board is not installed.

  • Page 82: Discrete Controller Interface For Non-Tac Systems

    Discrete Controller Interface for non-TAC Systems LD-16 Door Operator - Modernization Discrete Controller Interface for non-TAC Systems Discrete Controller Interface Setup See also: • I/O Signal Definitions on page 75. • I/O Wiring Diagram on page 76. If a CAN board is present, remove it to use the discrete interface ports.

  • Page 83: I/O Signal Definitions

    LD-16 Door Operator - Modernization Discrete Controller Interface for non-TAC Systems Discrete Controller Interface (continued) I/O Signal Definitions LED Name Definition INPUTS Drives the door in the open direction until the open position is reached. Input must be maintained all the way to the mechanical open stop.

  • Page 84: I/O Wiring Diagram

    Discrete Controller Interface for non-TAC Systems LD-16 Door Operator - Modernization Discrete Controller Interface (continued) I/O Wiring Diagram 230VAC (not used) Encoder 120VAC, 6 AMPS PMSM Line In Temperature Sensor 1 2 3 Transformer (Not used) LB+ Protection Device Supply...

  • Page 85: Calculate Minimum Door Closing Times

    LD-16 Door Operator - Modernization Calculate Minimum Door Closing Times Calculate Minimum Door Closing Times Based on Kinetic Energy 1. Use the Car or Hoistway Door Weight Tables on page 78 through page 80 to deter- mine the weight of the car doors and the weight of the hoistway doors.

  • Page 86: Car Or Hoistway Door Weight

    Calculate Minimum Door Closing Times LD-16 Door Operator - Modernization Car or Hoistway Door Weight SINGLE SPEED SIDE OPENING Weight Density = 7.600 Door weights include allowance for door hangers, clutch, crank, etc. The IMS Monitor variable, MASS, can be used to determine total door weight for label.
  • Page 87 LD-16 Door Operator - Modernization Calculate Minimum Door Closing Times CENTER OPENING Weight Density = 8.500 Door weights include allowance for door hangers, clutch, crank, etc. The IMS Monitor variable, MASS, can be used to determine the total door weight for the label.
  • Page 88 Calculate Minimum Door Closing Times LD-16 Door Operator - Modernization TWO SPEED SIDE OPENING Weight Density = 7.900 Door weights include allowance for door hangers, clutch, crank, etc. The IMS Monitor variable, MASS, can be used to determine the total door weight for the label.
  • Page 89 LD-16 Door Operator - Modernization Calculate Minimum Door Closing Times TWO SPEED CENTER OPENING Weight Density = 7.900 Door weights include allowance for door hangers, clutch, crank, etc. The IMS Monitor variable, MASS, can be used to determine the total door weight for the label.

  • Page 90: Maintenance

    Maintenance LD-16 Door Operator - Modernization Maintenance Replace the Door Operator Control Board Replacement Door Operator Control Boards are mounted in an aluminum box; the reference sensor is included. 1. Remove the car from service, and then remove the door operator power.

  • Page 91: Replace The Drive Belt

    LD-16 Door Operator - Modernization Maintenance Replace the Door Operator Control Board (continued) 10. Verify door speeds and door operation. a. Operate the doors either on Automatic Operation, or use the test buttons on top of the door operator. b. Adjust the speed or operation (as needed). See Speed Pattern Adjustment with the Wittur Programming Tool (WPT) on page 65.

  • Page 92: Replacement Parts

    Replacement Parts LD-16 Door Operator - Modernization Replacement Parts ITEM PART NO. DESCRIPTION 9732100 Hanger Roller, D94 x 19 mm with Bushing 9732202 Counter Roller, D30 x 9 mm with Shaft 9732305 Buffer Cup 9731714 Buffer 9731313 Door Contact 9731416...
  • Page 93 LD-16 Door Operator - Modernization Replacement Parts Replacement Parts (continued) Wittur Programming Tool (WPT) Part No. 9736918 October 2021 - 88420 v.1.0...
  • Page 94 Replacement Parts LD-16 Door Operator - Modernization Replacement Parts (continued) Door Operator Bolt Kit (200CHN001) " Hex Nut " Flat Head Screw " Push Nut Header and track are shown for installation detail only. Use pushnuts to hold screw and nut in position to set operator in place.

  • Page 97: Clutch Assemblies

    LD-16 Door Operator - Modernization Clutch Assemblies Clutch Assemblies GAL Interlock Rollers (364AG_) See also: Clutch Operating Space on page A-7 GAL ENGAGED Front View Isometric View Front View Isometric View " " • • October 2021 - 88420 v.1.0...

  • Page 98: Mac Interlock Rollers (364Ag

    Clutch Assemblies LD-16 Door Operator - Modernization Clutch Assemblies (continued) MAC Interlock Rollers (364AG_) See also: Clutch Operating Space on page A-7 MAC ENGAGED Front View Isometric View Front View Isometric View " " • • © Vertical Express...

  • Page 99: Tke Interlock Rollers (364Ag

    LD-16 Door Operator - Modernization Clutch Assemblies Clutch Assemblies (continued) TKE Interlock Rollers (364AG_) See also: Clutch Operating Space on page A-7 TKE, Dover ENGAGED Front View Isometric View Front View Isometric View " " • • October 2021 - 88420 v.1.0...

  • Page 100: Otis 6940 Interlock (364Aj

    Clutch Assemblies LD-16 Door Operator - Modernization Clutch Assemblies (continued) Otis 6940 Interlock (364AJ_) CLUTCH ENGAGED Operator Hanger 2.079"-2.630" Plate Sill Line .394" 4.173" .787" .433" .2982" Center Line of Door Closed Stop (Daylight Line for Side Opening Doors) CLUTCH RETRACTED 2.982"...

  • Page 101: Westinghouse Interlocks Model E5A (364Ak

    LD-16 Door Operator - Modernization Clutch Assemblies Clutch Assemblies (continued) Westinghouse Interlocks Model E5A (364AK_) CLUTCH ENGAGED Operator Hanger 2.079"-2.630" Plate Top of Door Track Sill 8.535" Line .688" Center of .787" Interlock 4.823" .295" Blocks 3.805" Clear Center Line of...

  • Page 102: Westinghouse (364Al

    Clutch Assemblies LD-16 Door Operator - Modernization Clutch Assemblies (continued) Westinghouse (364AL_) CLUTCH ENGAGED Operator Hanger 2.079"-2.630" Plate Top of Door Track Sill 8.535" Line .688" .787" 4.823" .295" Clear Opening Center Line of Door Closed Stop 2.0" 2 2 .

  • Page 103: Clutch Operating Space

    LD-16 Door Operator - Modernization Clutch Assemblies Clutch Operating Space October 2021 - 88420 v.1.0...

  • Page 104: Harness Assembly Diagrams

    Harness Assembly Diagrams LD-16 Door Operator - Modernization Harness Assembly Diagrams Installation Overview Door Control COP Extension COP Adapter CWIx PC Board 462AENx 462AEMx Board The 120VAC female plug receptacle powers the GFCI receptacle in the CTS COP Extension Harness, 462AEN_ starts on page A-14.
  • Page 105 LD-16 Door Operator - Modernization Harness Assembly Diagrams Harness Assembly Diagrams - COP Adapter, 462AEM_ (continued) Type: Door Operator Use: TAC32H Front: 462AEM004 Rear: 462AEM005 12" 210B / 220B PIN 1 PIN 1 201 / 203 PIN 1 118 / 118A...
  • Page 106 Harness Assembly Diagrams LD-16 Door Operator - Modernization Harness Assembly Diagrams - COP Adapter, 462AEM_ (continued) Type: Door Operator Use: Futura T, TAC50-04 Rear: 462AEM007 12" 220B PIN 1 PIN 1 PIN 1 PIN 1 118X OPERR FASTON - FEMALE...
  • Page 107 LD-16 Door Operator - Modernization Harness Assembly Diagrams Harness Assembly Diagrams - COP Adapter, 462AEM_ (continued) Type: Door Operator Use: TAC22, ICON, TAC20-03, TAC20, TAC50-03 Rear: 462AEM009 36" SIR CON1 PIN 1 PIN 1 PIN 1 PIN 1 118X OPERR 12"...
  • Page 108 Harness Assembly Diagrams LD-16 Door Operator - Modernization Harness Assembly Diagrams - COP Adapter, 462AEM_ (continued) Type: Inspection Use: TAC32H Front: 462AEM011 12" INNC INCOM PIN 1 INS2 INUP INNO INDN PIN 1 Type: Alarm Use: TAC32T, TAC32H Front: 462AEM012 12"...
  • Page 109 LD-16 Door Operator - Modernization Harness Assembly Diagrams Harness Assembly Diagrams - COP Adapter, 462AEM_ (continued) Type: Alarm, 485 Use: TAC22, ICON, TAC20-03, TAC20, TAC50-03 Rear: 462AEM0014 PIN 1 CON3 SIR CON11 PIN 1 PIN 1 35" Type: Door Operator Ground...
  • Page 110 Harness Assembly Diagrams LD-16 Door Operator - Modernization Harness Assembly Diagrams - COP Extension, 462AEN_ Type: COP Use: Front with Inspection Station Print No: 462AEN001 BLK/BRN = L10 WHT/BLU = L20 PIN 1 STOP ALRM PIN 1 GATE PIN 1...
  • Page 111 LD-16 Door Operator - Modernization Harness Assembly Diagrams Harness Assembly Diagrams - COP Extension, 462AEN_ (continued) Type: CTB Use: Front, No Inspection Station Print No: 462AEN004 BLK/BRN = L10 WHT/BLU = L20 STOP PIN 1 GATE PIN 1 PIN 1...

  • Page 112: Generic Wiring Diagrams

    Generic Wiring Diagrams LD-16 Door Operator - Modernization Generic Wiring Diagrams ',6&5(7( &21752//(5  )5217 LD-16 DOOR OPERATOR - FRONT 5(029( &211(&725  )520 +$51(66 $1' &211(&7 :,5(6 72 $335235,$7( *$7( 6:,7&+ 7(50,1$/6 *5((1 *$7( 23(5) *5((1 6+,(/' 1& *$7( 6: %/$&.
  • Page 113 LD-16 Door Operator - Modernization Generic Wiring Diagrams ',6&5(7( &21752//(5  )5217 CAR TOP STATION - FRONT LIGHT 6+,(/' /,*+7)$1  9$& /,1( %51  *$ 763 %/.  *$ *51  *$ *51  *$ /,*+7)$1  9$& 1(875$/...
  • Page 114 Generic Wiring Diagrams LD-16 Door Operator - Modernization ',6&5(7( &21752//(5  5($5 CAR TOP STATION - REAR LIGHT 6+,(/' /,*+7)$1  9$& /,1( %51  *$ 763 %/.  *$ *51  *$ *51  *$ /,*+7)$1  9$& 1(875$/...
  • Page 115 Tel: (866) 448-3789 (toll free) Fax: (901) 877-8099 www.verticalxpress.com All illustrations and specifications are based on information in effect at time of publication approval. Vertical Express reserves the right to change specifications or design and to discontinue items without prior notice or obligation. © 2020 Vertical Express...
  • Page 116 9280 Crestwyn Hills Memphis, TN 38125 Tel: (866) 448-3789 (toll free) Fax: (901) 877-8099...

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