ZERUN Z8X Series Instruction Manual

Junction box for photovoltaic module

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INSTRUCTION MANUAL
Z8X-UM01 Rev.A
ZERUN Z8X Series
Junction Box for Photovoltaic Module
Connection System for Solar Panel
1

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Table of Contents
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Summary of Contents for ZERUN Z8X Series

  • Page 1 INSTRUCTION MANUAL Z8X-UM01 Rev.A ZERUN Z8X Series Junction Box for Photovoltaic Module Connection System for Solar Panel...
  • Page 2: Table Of Contents

    3.3 Wiring the Junction Box........................8 3.3.1 For Soldering Tapy Junction Box..................8 3.4 POTTING..............................9 Figure 8............................... 9 3.5 Junction Box Lid Assembly........................10 3.6 Cable Routing............................11 Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 3: Scope

    No. of Diodes No. of Boxes Material of contact rails Copper alloy Connection Method Soldering / Resistance welding-type Waterproofing Structure Potting Munting Type Adhesive Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 4: Features

    First time to use resistance welding to connect box and foil ,NO soldering failures.  Compliance with the latest TUV and L standards, current up to 35A, system voltage up to 1500V.  Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 5: Product Family

    Split type Junction Box Assembly,3 modular diodes,foil connection type is resistance welding,rated current 35A,1500V certification. Picture Figure 2 Related Documents Customer Drawing Z8X_CD01/Customer Drawing Z8X_CD02  Data Sheet Z8X_DS01  Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 6: User Instruction

    Cleaning product isopropyl alcohol  Spatula, brush  Weight, for example a piece of metal with an approximate weight of 1kg  Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 7: Safety Instructions

    Figure 3 is adequate. During this process, Ensure that the silicon bead is continuous and free of gaps. Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 8: Final Assembly Process Using

    During this process, Ensure that the silicon bead is continuous and free of gaps. Shown as Figure 4 below. Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 9 Touching or handling of the foil tabs during the pressing of the box is not permitted. Mechanical stressing of foil tabs can cause their destruction and thereby the malfunction of the panel. Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 10: Wiring The Junction Box

    Resistance Welding Tapy Junction Box Resistance welding junction box pitch is 21mm,before attach the box,make sure the foil is adjusted to meet this requirement Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 11: Potting

    During the potting, Make sure all the conductors be covered! A full cure requires 24 hours at room temperature before the photovoltaic module can be connected and tested. Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 12: Junction Box Lid Assembly

    All the openings in the casing must be entirely closed. Attention: The junction box should only be opened by authorized and trained personnel. Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )
  • Page 13: 3.6 Cable Routing

    The cable must be routed in a way that tensile stress on the conductor or connections is prevented. Figure 15 Zerun Co., LTD ( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )

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