XPOtool MIG/MMA-160 Operation Manual

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Operation Manual

MIG/MMA-160 Welder

62994

Illustration similar, may vary depending on model

Read and follow the operating instructions and safety information before using for the first time.

Technical changes reserved!

Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly.

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Summary of Contents for XPOtool MIG/MMA-160

Page 1 Operation Manual MIG/MMA-160 Welder 62994 Illustration similar, may vary depending on model Read and follow the operating instructions and safety information before using for the first time. Technical changes reserved! Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly.
Page 2 To allow for a smooth execution of your complaint or return, it is important to contact our customer service team before returning the goods. Returns Department WilTec Wildanger Technik GmbH Königsbenden 28 52249 Eschweiler E-mail: service@wiltec.info Tel: +49 2403 55592–0 Fax: +49 2403 55592–15 https://www.XPOtool.com Item 62994 Page 2 The Tool Experts 2022-1...
Page 3 The arc and weld spatter cause burns to the skin. Therefore, always wear protective gloves and clothing when welding. • When working with a higher setting, also wear a leather apron to protect yourself from welding spatter. https://www.XPOtool.com Item 62994 Page 3 The Tool Experts 2022-1...
Page 4 The welding machine comes to you ready for use and with a 0.8 mm diameter welding wire attached. If you are using a welding wire not recommended, make sure that its size and type are appropriate for the welding gun contact tip, welding wire feed, and device polarity. https://www.XPOtool.com Item 62994 Page 4...
Page 5 Earth: The earth cable is already connected to the device. Clean the surface of the workpiece and attach the earth clamp to it to create a closed and interference-free circuit necessary for welding. https://www.XPOtool.com Item 62994 Page 5 The Tool Experts...
Page 6 The wire feed roll groove is set at the factory so that welding wires with a diameter of 0.8–1.0 mm can be used. If you want to use welding wire with a diameter of 0.6 mm, you must adapt the feed roll groove. https://www.XPOtool.com Item 62994...
Page 7 7. Turn the feed roller and place it back on the spindle until it is all the way down. Make sure that the screw is facing up. 8. Re-tighten the feed roller locking screw. https://www.XPOtool.com Item 62994 Page 7 The Tool Experts...
Page 8 Do not point the welding gun at yourself or at others when the wire is going in and out, or put your hand in front of the contact tip; the cut end of the wire is very sharp! Also, keep your fingers away from the feed rollers as they could be pinched between the rollers. https://www.XPOtool.com Item 62994 Page 8...
Page 9 5. Reinstall the washers and tighten the nuts with a wrench. 6. Reattach the rubber cover of the ground cable terminal firmly. This rubber cover must always sit on the ground cable pole as protection. https://www.XPOtool.com Item 62994 Page 9...
Page 10 The sheet thickness scale is given in millimetres and relates to 0.8 mm wire. If you are using a 0.6 mm wire, set the welding power a little higher than the sheet thickness, and a little lower with 0.9–1.00 mm wire. https://www.XPOtool.com Item 62994 Page 10...
Page 11 • Check if the wire feed roller groove is worn, and replace the wire feed roller if necessary. • Clean the welding wire feed of the welding gun with compressed air. https://www.XPOtool.com Item 62994 Page 11 The Tool Experts 2022-1...
Page 12: Troubleshooting
Check the shielding gas flow at the welding gun tip. Check if the input voltage is uneven, too low or too high. https://www.XPOtool.com Item 62994 Page 12 The Tool Experts 2022-1...
Page 13 Wait until the indicator light goes out again after the device has been overloaded. Check if the supply voltage is too low or too high. Technical specifications Model MIG/MMA-160 Wire feed inner 1~220 V ±10 % Input voltage (V) Wire feed speed ( ⁄...
Page 14 D-52249 Eschweiler Important notice: The reprint or reproduction, even of excerpts, and any commercial use, even in part, of this instruction manual require the written permission of WilTec Wildanger Technik GmbH. https://www.XPOtool.com Item 62994 Page 14 The Tool Experts 2022-1...

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